MACHINES AND
ACCESSORIES
Pagina 30 di 32
fervi.com
Page 1: ...OPERATION AND MAINTENANCE MANUAL Electronic cutting band saw for bench Art 0500 TRANSLATION OF THE ORIGINAL INSTRUCTIONS fervi com ...
Page 2: ... must possess all the necessary information and instruction and should be given adequate training in relation to safety regarding a Conditions of use for the equipment b Foreseeable abnormal situations pursuant to Article 73 of Italian Law Decree 81 08 which adopts the EN rules We guarantee the Machine complies with the specifications and technical instructions described in the Manual on the date ...
Page 3: ...rammi 13 5 DESCRIPTION OF THE CONTROLS 16 5 1 Start button 16 5 2 Cutting speed adjustment knob 17 6 MACHINE SAFETY DEVICES 18 6 1 Electrical safety devices 18 6 2 Mechanical risk safety devices 18 6 2 1 Protective casing 18 6 2 2 Safety start switch 18 6 3 Improper use and contraindications 19 7 TRANSPORT AND LIFTING 20 8 INSTALLATION AND COMMISSIONING 21 8 1 Unpacking instructions 21 8 2 Positio...
Page 4: ... 32 10 1 1 At the end of each machining 26 10 1 2 Periodically 26 10 2 Changing the bandsaw blade 27 11 ELECTRICAL CIRCUIT 29 12 SPARE PARTS 29 13 TROUBLESHOOTING 32 14 WAREHOUSE STORAGE 32 15 DISPOSAL OF PARTS AND MATERIALS 32 fervi com ...
Page 5: ...ing band saw for bench the authorized personnel shall carefully read this technical document know which protections and safety devices are available on the machines their location and how they work It is the responsibility of the buyer to ensure that users are properly trained that they are aware of all the information and instructions in this document and that they are aware of the potential risk...
Page 6: ...ly to acquire full knowledge of the machine and the general precautions to be observed during operation In other words machine durability and performance are strictly dependent on how it is used Even if already familiar with this sort of machines it is necessary to follow the instructions herein in addition to the general precautions to be observed while working Acquire full knowledge of the machi...
Page 7: ... should proceed with great caution in order to avoid damage to persons to the property or to the machine itself Please use the machine only for its expected uses drilling or tapping Don t tamper with the safety devices equipping the machine Risks associated with using the machine Before starting any work on the machine the operator must wear the appropriate personal protective equipment PPE such a...
Page 8: ...erating make sure guards and protections work correctly If necessary have them checked by Service staff Use only original spare parts 14 Cut the mains voltage supply to the machine when the machine is not being operated is left unattended you are performing maintenance or adjustment because the machine does not work properly you are replacing its tool in case the machine is being moved to another ...
Page 9: ...e power supply cable and its possible extension cable should never come in contact with hot objects sharp edges wet or oiled surfaces 5 The power supply cable and its possible extension cable should be checked periodically and before each use for making sure they have no signs of damage or wear If these are not in good condition do not use the machine and replace the damaged cable 6 Do not use the...
Page 10: ...r mm 620 Depth mm 530 Net weight kg 20 Rated voltage V 230 Power W 1800 Frequency 80 16000 Hz 50 Current A 5 Blade size mm 1140 x 13 x 0 65 Blade speed m min 20 70 Cutting angle 0 45 Bar section 0 mm 105 100 x 105 45 mm 55 55 x 60 Emitted acoustic power level dB A 98 Vibration transmitted to the hand arm system m s2 2 0 fervi com ...
Page 11: ...r case hardened steel The Bench band saw consists of a fixed base the vice clamp to lock the piece the electric motor the drive pulleys for the cutting blade and belt mounted on the swivel head for the execution of angled machining the handle for manual operation and the rest of the commands Refer to paragraph 4 1 of this manual to view the different parts of the machine in detail The continuously...
Page 12: ...lt speed adjustment knob 2 Safety bracket for transport 10 Blade guide locking lever 3 Clamp activation lever 11 Blade guide 4 Clamp piece holder 12 Blade belt 5 Machine body 13 Electric motor 6 Saw tension lever 14 Rotation unit 7 Handle 15 Reference bars 8 Start button 6 1 2 3 4 5 7 8 9 12 13 14 15 10 11 fervi com ...
Page 13: ...ion plate 4 3 Pittogrammi The machine has the following pictograms Figure 3 Prohibition pictograms on the machine IT IS STRICTLY FORBIDDEN TO Lubricate the blade before during and after use Operate without the guide blade installed and regularly placed Operate without the rear blade protection device Hold the piece to be cut with your hand fervi com ...
Page 14: ...RECCHIATURE ELETTRICHE SOTTO TENSIONE EVENTUALI DEROGHE DEVONO ESSERE AUTORIZZATE DAL CAPO RESPONSABILE IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ESSERE PRESENTE UN ALTRA PERSONA OLTRE A CHI ESEGUE IL LAVORO INIZIARE I LAVORI SOLO AD AVVENUTA ATTAZIONE DELLE MISURE DI SICUREZZA In ottemperanza al Dgs 81 08 relativo alla prevenzioni infortuni ATTENTION IT IS PROHIBITED TO WORK ON LIVE ELECTRICAL E...
Page 15: ...MACHINES AND ACCESSORIES Pagina 15 di 32 Figure 4 Warning pictograms on the machine fervi com ...
Page 16: ...yellow hold the start button down Cutting hazard It is absolutely forbidden to by pass the safety feature constituted by holding down the start button by trying to lock the button in the ON position NOTE Given the operator s workstation and the reduced overall size of the machine the sustained action start button is also an emergency stop switch Emergency In the event of emergency immediately rele...
Page 17: ... Cutting speed knob To adjust the cutting speed of the blade turn the adjustment knob in the following way rotate clockwise to decrease the cutting speed rotate anti clockwise to increase the cutting speed The cutting speed must be set according to the material to be cut in line with the following specifications STAINLESS STEEL 20 50 m min COPPER ALUMINIUM AND ITS ALLOYS 40 60 m min STEEL ETC 50 7...
Page 18: ...ne 6 2 Mechanical risk safety devices 6 2 1 Protective casing They have the task of preventing parts of the operator s body particularly hands and or fingers from coming into direct contact with the bandsaw blade This prevents the splinters dust or blade fragments that eventually get separated from being thrown into the operator s face Checking the Safety devices Each time you use the Bandsaw chec...
Page 19: ...r which it is designed in particular for cutting hardened or cemented steel To use the machine to cut wood or similar materials To exceed the cutting capacity stated by the manufacturer To leave the machine unattended with the plug inserted To allow untrained staff to use the machine To operate this machine if you are not psychophysically fit To use the machine without due attention To use the mac...
Page 20: ...t Fix the upper blade holder casing in the fully lowered position using the proper safety bracket for transport see Figure 8 and ref 2 in Figure 1 Figure 8 Close up of bracket After making sure it is properly secured hold the centre of the upper machine casing and carefully lift see Figure 9 Figure 9 Transporting the band saw Machine transport All transport operations must ALWAYS be carried out wh...
Page 21: ...ls plastic bags polystyrene foam etc must not be left within reach of children as these are potentially dangerous 8 2 Positioning and fixing on the bench Loss of Stability Mount the Bench band saw on a surface that is solid and strong to avoid it falling over and so it does not cause vibrations Cleaning the work bench Before fixing the machine in place clean the workbench of any dirt that may be p...
Page 22: ...n on the handle see Figure 5 and make sure that the direction of rotation of the blade is as indicated by the arrow on the protective casing 3 Before starting the cutting operation check the saw as follows let it spin freely for at least 5 minutes with the protections in place without the presence of staff Collision of flying parts During the test run no operator and no other person should be with...
Page 23: ... loss of stability Wear appropriate personal protective equipment PPE such as gloves goggles overalls or aprons and safety shoes 9 2 Adjustment of the machine and cutting The machine is adjusted and used as follows 1 Unlock the transport safety bracket to enable the use of the saw 2 Lift the upper part of the machine by the handle in this position it should not descend by itself Otherwise tighten ...
Page 24: ...ening it by screwing the clamp actuation lever ref 3 in Figure 1 Adjust the position of the guide blade unit see Figure 13 and ref 11 in Figure 1 that in addition to being a useful guide for the band saw also acts as a protection device to cover the part of the blade that does not serve the purpose of cutting In this regard loosen the lever ref 21 in Figure 13 by turning it anti clockwise slide th...
Page 25: ...e start button and slowly lower the saw to start the cutting phase Figure 15 Start button Cutting hazard It is absolutely forbidden to by pass the safety feature constituted by holding down the start button by trying to lock the button in the ON position Emergency In the event of emergency immediately release the start button and the handle and move away from the machine Cutting hazard After relea...
Page 26: ...e and on the workbench at the end of each machining operation Working with compressed air ALWAYS wear the protective goggles when using compressed air Check the state of the Band saw and CE plate and warning plate at the same time If they are no longer legible ask for more Do not use the Band saw if there are any defects Use only a dry cloth to clean the outside of the machine Cleaning the machine...
Page 27: ...reduce the risk of cut when replacing the blade When you notice excessive wear in the teeth of the blade with the resulting loss of the ability to cut replace it In this regard use a replacement blade with equivalent characteristics to those indicated by the manufacturer see Technical Specifications 1 Using the knob see ref 27 in Figure 16 and Figure 17 B unscrew the fixing screw for the angular p...
Page 28: ... first placing it between the blade guide rollers and then between the rubber pulleys ref 31 Figure 17 D 6 Turn the blade tensioner lever again see ref 29 in Figure 16 and Figure 17 D to the position to put the blade under tension Moving the lever all the way the blade will automatically go into cutting position when the motor begins to turn 7 Remount the guard see Figure 16 and ref 28 in Figure 1...
Page 29: ...rcuit 12 SPARE PARTS Always clearly indicate the symbol and the serial number of the machine the code number of the parts number of parts exact address of your company Genuine Parts The manufacturer disclaims any liability for damages of any kind caused by the use of non original spare parts fervi com ...
Page 30: ...MACHINES AND ACCESSORIES Pagina 30 di 32 fervi com ...
Page 31: ...ock bar 0500 65 Bearing 5000 12 Base 0500 39 Fixed bar 0500 66 Bearing 0500 13 Spiral door 0500 40 Brush cover 0500 67 Gasket 0500 14 Elastic ring 0500 41 Brush 0500 68 Cover 0500 15 Fixed blade guide 0500 42 Brush holder 0500 69 Drive pulley 0500 16 Door mat 0500 43 Motor body 0500 70 Special nut 0500 17 Mat 0500 44 Nameplate 0500 71 Blade 0500 18 Bearing 0500 45 Cable with plug 0500 72 Duct pull...
Page 32: ... pressure B Check the blade sharpness and wear C Lubricate as you work 14 WAREHOUSE STORAGE In the event that the machine should be stored and unused for some time it must be kept in a closed environment free of moisture to avoid damage and or deterioration 15 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped its parts must be disposed of separately Respect the Environment Contact a...
