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MAINTENANCE

IMPORTANT.  MAKE SURE THE UNIT IS NOT ELECTRICALLY POWERED BEFORE CARRYING OUT ANY CLEANING OR MAIN-

TENANCE OPERATION. ALL ORDINARY AND EXTRAORDINARY MAINTENANCE OPERATIONS MUST BE CARRIED OUT BY 

SPECIALIZED AND AUTHORIZED PERSONNEL, IN ORDER TO ENSURE COMPLIANCE WITH THE CURRENT SAFETY REGU-

LATIONS.

NB .:

 always make sure that the power supply lines (of the unit and of the integrative electrical heaters) are disconnected at the start 

before carrying out any maintenance operation.

This section is extremely important for efficient operation of the unit during the years. A few operations carried out periodically can 

avoid the need to call specialized personnel. The operations to be carried out do not require particular technical knowledge and con-

sist of simple checks of the components of the unit.

Contact an authorized service centre if maintenance is required.

Structure

To prevent noise and strange vibrations to rise make sure that the various steel parts are well fastened together and that the inspec-

tion panels are properly fixed to the unit.

In case of oxidation, treat with paints, suitable to avoid or reduce the problem, the parts of the unit affected.

Hydraulic plant

Visually check that the hydraulic plant is leaks free and is pressurized. Verify there is no air in the circuit (acting on the air vents). 

Verify that the filters in the plant are clean. 

Electrical plant

Verify that the power supply cable that connects the unit to the distribution panel is not affected by cuts, cracks or alterations that could 

compromise the insulation. Contact an authorized service center if maintenance is required. After a first period of time from the first 

start up and at every stop or seasonal start up carefully check that each electrical connection is well fixed.

Fans

Verify that the fans are well fixed to the protective grilles and to the structure of the unit. Check any unbalance of the fans pointed out 

by anomalous vibrations and noise.

Finned coil

Accidental contact with the exchanger fins can cause small cuts. Use protective gloves to carry out the operations described below. 

The exchangers must be able to ensure the maximum heat exchange, therefore their surfaces must always be clear of any dirt and 

dust that can present on them due to the action of the fans. Using a brush, remove all the impurities present on the surface of the 

coil. Clean the aluminium surface of the coil with a compressed air jet, making sure to aim the jet with the direction of the fins so as to 

avoid damages. If the aluminium fins has been damaged, “comb” the coil with a special tool until the damage is completely eliminated.

Finned coil condensate drainage

Verify that, during the defrosting cycles that take place in heating mode, the drainage of the water from the finned pack occurs pro-

perly and that the drainage fitting on the unit basement is not clogged. If the flow is not correct, with low outdoor temperature, a layer 

of ice could be generated on the unit basement and the operating of the unit could be compromised.

Maintenance

Summary of Contents for RMA series

Page 1: ...RMA AIR WATER CHILLERS AND HEAT PUMPS FOR OUTDOOR INSTALLATION INSTALLATION AND OPERATION MANUAL R E F R I G E R A N T G A S E C O FRIEND L Y...

Page 2: ...of experiences and of particular research studies and has been made with top quality materials and advanced technologies The CE mark guarantees that the products satisfy all the applicable European Di...

Page 3: ...diant plants 14 COOLING performances 15 HEATING performances 16 Plant side hydraulic performances 17 Operating limits 19 Electrical data 20 Noise levels 21 Weights 22 Overall dimensions 23 Minimum ope...

Page 4: ...n If the unit requires fixing contact only specialized service centers recognized by the manufacturer and use original spare parts The unit must be installed outdoor and connected to a hydronic coolin...

Page 5: ...duce noise emissions in such operating conditions The low noise acoustic setting up AS is obtained starting from the base setting up AB reducing the rotational speed of the fans and mounting sound jac...

Page 6: ...rcuit high and low pressure switches in order to assure the compressor to operate inside the permitted limits 4 way reverse cycle valve 6 to allow operating mode change reversing the refrigerant flow...

Page 7: ...pump operating hours recording serial communication through Modbus protocol remote stand by remote cooling heating general alarm digital output Versions Each model can be supplied in three different v...

Page 8: ...nal speed of the pump in order to get the requested flow rate without the necessity to install other setting devices The thermal inertia of the buffer tank allows to reduce the number of compressor st...

Page 9: ...he operating conditions of the unit through Modbus communication protocol The RS485 serial line ensures the signal quality up to distances of about 1200 meters that can be extended by means of proper...

Page 10: ...Type axial axial axial axial axial axial Quantity 1 1 1 1 1 1 n Diameter 630 630 630 800 800 800 mm Maximum rotational speed 900 900 900 900 900 900 rpm Total installed power 0 6 0 6 0 6 1 8 1 8 1 8...

Page 11: ...ops plant side 25 30 25 35 29 37 kPa Heating A7W45 source air in 7 C d b 6 C w b plant water in 40 C out 45 C Heating capacity 21 0 23 3 27 1 32 5 37 6 42 4 kW Power input 6 49 7 14 8 33 10 3 11 7 13...

Page 12: ...12 7 14 4 kW EER 3 45 3 47 3 47 3 37 3 40 3 38 Water flow rate plant side 4173 4637 5410 6475 7471 8432 l h Pressure drops plant side 37 45 37 52 44 56 kPa Heating A7W35 source air in 7 C d b 6 C w b...

Page 13: ...4 3 17 3 15 Water flow rate plant side 3381 3773 4388 5259 6078 6847 l h Pressure drops plant side 25 30 25 35 30 37 kPa Heating A2W45 source air in 2 C d b 1 C w b plant water in 40 C out 45 C Heatin...

Page 14: ...1 9 13 7 15 5 kW EER 3 07 3 09 3 11 3 02 3 03 3 01 Water flow rate plant side 4002 4448 5204 6217 7179 8089 l h Pressure drops plant side 34 42 34 48 41 51 kPa Heating A7W35 source air in 7 C d b 6 C...

Page 15: ...e graphs allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions The reference nominal condition is...

Page 16: ...allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions The reference nominal condition is A7W35 sou...

Page 17: ...to units operating with water at the temperature of 10 C density 1000 kg m3 Flow rate l h Pressure drops kPa 0 40 80 120 160 200 240 280 320 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Available s...

Page 18: ...8000 9000 Available static head unit with option Storing and pumping module Modulating pump or Tank and modulating pump The graphs are referred to units operating with water at the temperature of 10...

Page 19: ...0 45 50 55 60 65 25 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 HEATING Inlet air temperature d b C Outlet temperature plant side C The graphs reported below show the operating area inside which the cor...

Page 20: ...1 A F L I Maximum total power input 0 7 0 7 0 7 0 7 1 0 1 0 kW Standard pump option Power supply 230 1 50 230 1 50 230 1 50 230 1 50 230 1 50 230 1 50 V ph Hz F L A Maximum total current input 6 1 6 1...

Page 21: ...ions A35W7 Unit placed in free field on reflecting surface directional factor equal to 2 The sound power level is measured according to ISO 3744 standard The sound pressure level is calculated accordi...

Page 22: ...pumping module Standard pump 9 9 9 9 11 11 kg High head pump 12 12 12 12 13 13 kg Modulating pump 12 12 12 14 16 16 kg Tank and standard pump 31 31 31 31 33 33 kg Tank and high head pump 34 34 34 34...

Page 23: ...od accessibility and facilitate maintenance and control operations A 400 mm B 600 mm C 200 mm Plant return Plant flow Frame 1 2 Model 19 1 22 1 26 1 30 1 35 1 40 1 1 1 1 4 F 1 1 4 F 1 1 4 F 1 1 4 F 1...

Page 24: ...n heating mode is collected in the tray obtained in the basement of the unit and can be drained connecting a pipe to the fitting supplied as standard with all the heat pump units Precautions during wi...

Page 25: ...uitable for ensuring protection against overcurrents and indirect contacts must be installed upstream each power supply line Coordination between line switch must be carried out observing the regulati...

Page 26: ...o avoid damages to the unit Prevent the unit or parts of it from falling down Storing The units must be stored in a dry place repaired from sun rain sand or wind Do not stack the units Maximum tempera...

Page 27: ...V Calculate the average line voltage value average V1 2 V2 3 V3 1 3 390 397 395 3 394 V Calculate the percentage unbalance value Vmax Vaverage x 100 7 394 x 100 1 78 2 Turning on Turn on the main swi...

Page 28: ...ed on the unit To each button are associated a direct function indicated on the button itself and activated pressing the button an associated function indicated on the front of the instrument at the c...

Page 29: ...ns Amber Active load Safety time in progress Pump Amber Active load Safety time in progress Display Normally are shown the setting temperature that is the water inlet temperature in tenths of Celsius...

Page 30: ...point heating COOL Display real set point cooling Hr CP01 Display compressor operating hours PU01 Display pump operating hours Programming Press ESC SET buttons at the same time combined functioni ESC...

Page 31: ...t exchanger antifreeze heater relay 2 A resistive 250 Vac RAG RE1 Tank antifreeze heater Integrative heater 1st step DO5 P Pump 500mA 12Vdc voltage output for control of relay K1 4 A resistive 250 Vac...

Page 32: ...the Alarm digital output is disabled The deactivation of the alarm does not affect the alarm in progress Number of events per hour For some alarms the number of events per hour is recorded if in the...

Page 33: ...larm is bypassed for 120 seconds from the activation of the compressor or of the reverse cycle valve The alarm is disabled during defrosting Er20 Differential pressure switch The alarm is activated if...

Page 34: ...eat exchanger heater When the outdoor air temperature approaches 0 C if the unit is not working the pump is activated in any case to prevent excessive cooling of the water in the pipes Integrative ele...

Page 35: ...must appear in the message Some registers contain more than one piece of information in this case the bits representing the resource value are identified by means of the number of bits used Bit number...

Page 36: ...4 N 0 STAND BY enable W 33471 82BF 1 5 N 0 Unit switching on 1 ON 0 OFF W 33471 82BF 1 7 N 0 Alarm Er05 R 33037 810D 1 5 N 0 Alarm Er20 R 33039 810F 1 4 N 0 Alarm Er30 R 33040 8110 1 6 N 0 Alarm Er41...

Page 37: ...ly cable that connects the unit to the distribution panel is not affected by cuts cracks or alterations that could compromise the insulation Contact an authorized service center if maintenance is requ...

Page 38: ...Inhalation Do not administer anything if the person has fainted Take the person outdoors Use oxygen or artificial respiration if necessary Do not administer adrenaline or similar substances Contact w...

Page 39: ...s informed about the potential risk of the load and knows what to do in case of accident or emergency Before starting transport make sure the load is properly secured and make sure the valve of the co...

Page 40: ...40...

Page 41: ...41 DECLARATION OF CONFORMITY...

Page 42: ...42...

Page 43: ...43...

Page 44: ...Ferroli spa 37047 San Bonifacio Verona Italy Via Ritonda 78 A tel 39 045 6139411 fax 39 045 6100933 www ferroli it COD 3QE29240...

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