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601

27

General Notes - For use on the 

 

 

601 

fitted with VMF7 Printed Circuit Board

*The pilot light can only be ignited after the Fan (16) has run for at least 20 seconds on full speed.
*The central heating pump (32) will run to disperse heat if the temperature at the heat exchanger limit thermostat (50) is too high
*The frost thermostat (51) will switch on the boiler for central heating if the temperature is too low.
*Fuse on P.C.B.: 2 Amp.

LED  n

°

signification:

1

Mains on/low voltage on

2

Flowmeter (136) on

3

Central heating room thermostat (72) / clock (62) calling

4

Sensor (34) or (42) calling for heat

5

Central Heating waiting time, max. 3 minutes  delay following shut off

Boilerstat (63), Clock (62), Roomstat (72) or use of Hot Water

6

Demand for heat - relay (RY2) will be energised

7

Air pressure switch (43) on, air flow checked

  Jumpers JP1 - JP4

Fitted

Not fitted

JP1

No waiting time

Waiting time on

JP4

Fan control

Fan control

High & Low speed

High speed only/off

temp.

Ohm

10

°

 C

890 ohm

25

°

 C

1000 ohm

60

°

 C

1300 ohm

80

°

C

1490 ohm

Temp.
sensor

RY not energised

RELAY  RY

RY1

central heating pump

RY2

on/off relay

RY3

-

RY4

fan

RY energised

Note

If RY1 is not energised
the Central Heating pump
will run

Check operation using LED's as a fault finding guide.  First check section A, then B, then C, then D.
0 = LED off

1 = LED on

x = LED either on/off is not important

  Domestic Hot water tap open

(Flow rate greater than 2,5 l/min)

   LED

OK

FAULT

POSSIBLE CAUSE OF FAULT

1

1

0

No mains electricity/switches off/fuse blown.

2

1

0

D.H.W. flowmeter (136) not operating.

3

X

X

Not required for D.H.W.

4

1

0

- D.H.W. sensor (42) not connected or D.H.W. temperature too high

5

0

1

- Waiting time operating: replace P.C.B.

6

1

0

Short circuit on D.H.W. sensor (42) or resistance lower than 500 Ohm
- C.H. limit thermostat (50) open circuit (pump run)
- C.H. water pressure low (114 open circuit)

A

  GENERAL TEST FOR D.H.W. AND CENTRAL HEATING (First check A and B above)

LED/REL.

OK

FAULT

POSSIBLE CAUSE OF FAULT

RY2

energised

not energised

Check first A and B above

RY4

energised

not energised

Air pressure switch (43) not in NC position or miswired:
- check wiring
- fan (16) at low speed remove jumper JP4

7

1

0

- fan (16) not running at full speed or
- air flow too low:
- air pressure switch (43) faulty

B

  CENTRAL HEATING ON                        Room stat (72) at Max, HW tap closed

   LED

OK

FAULT

POSSIBLE CAUSE OF FAULT

1

1

0

No main electricity/switches off, fuse blown.

2

0

1

Hot water tap open - D.H.W. flowmeter (136) contact closed

3

1

0

Roomstat (72) or clock (62) not calling for heat

4

1

0

- Central heating sensor (34) not connected or
- boiler temperature too high or
- boiler thermostat (61) below CH temperature

5

0

1

Waiting time still operating (max. 3 minutes)

6

1

0

- C.H. sensor (34) short circuit or resistance lower than 500 ohm
- C.H. limit thermostat (50) open circuit (pump will run)
- C.H. water pressure low (114 open circuit)

C

IGNITION OF PILOT

1

Fan (16) should run at full speed for at least 20 seconds

(open hot tap or set controls so boiler is callingfor heat).

2

Check first A, B and C above

3

Push ignition button (60) fully in

4

Microwitch (66) will close

5

Ignition transformer (67) will energise

6

Check spark and position of spark electrode (24)

D

Summary of Contents for optima 601

Page 1: ...n Coldfield West Midlands B76 18DH Sales 0121 3523500 Fax 0121 3523510 ALL SPECIFICATIONS SUBJECT TO CHANGE Phone numbers Installer Service Engineer Serial No FERROLI HELPLINE FOR SERVICE INFORMATION...

Page 2: ...on the Wall side flue 14 Drilling template 15 Preparing the Flue Assembly 16 Connecting the Boiler 18 Fitting the Flue Assembly 18 Electrical Installation 19 Commissioning Testing 19 Filling the Cent...

Page 3: ...ral Heating pump The pump is switched ON OFF by the time clock and or a 24 Volt room thermostat The pump circuit also has a 6 minute over run time There is a Domestic Hot Water flow switch fitted and...

Page 4: ...p Fast Electrical Input 150 W Central Heating Max Flow Temperature 85 C Temperature Rise Across Boiler 20 C Domestic Hot Water Flow 30 C Rise 11 1 litres min 32 C Rise 10 4 litres min 35 C Rise 9 5 li...

Page 5: ...ld Water inlet 5 Central Heating Pressure relief valve 6 Central Heating Flow outlet 7 Central Heating Return inlet 8 Air intake for two pipe flue systems FRONT VIEW LEFT SIDE VIEW REAR VIEW 8 TOP VIE...

Page 6: ...601 6 Boiler Flow Diagram Fig 2...

Page 7: ...ater flow limiter 40 Domestic hot water expansion vessel optio nal 42 D H W temperature sensor 43 Air pressure switch 44 Combination gas valve 45 Knob gas valve 46 Operator gas valve 47 Modulating reg...

Page 8: ...particular attention is drawn to the requirements of the current i e wiring regulations and in Scotland the electrical provisions of the building regulations applicable in Scotland with respect to the...

Page 9: ...601 9 Terminal Position Minimum Clearance mm NOTES Access to the front of the boiler must be available for maintenance min 600 mm...

Page 10: ...ny heat losses or possible freezing i e in roof spaces or ventilated underfloor spaces Drain taps should be positioned at the lowest point of the system in accessible locations to permit the whole sys...

Page 11: ...far as possible from the boiler if thermostatic radiator valves are fitted throughout Key 1 Filling point C H 2 Temporary connection 3 Cold water supply Fig 6 Gas Cold water Additional expansion vess...

Page 12: ...XPANSION VESSELS Deduct from the value given in the table the 7 litre vessel supplied Note 1 Fill C H installation to min 1 5 bar 2 Select by preference the expansion vessel for increased system press...

Page 13: ...t the mounting jig assembly using the four fixing screws provided Ensure that all the service cocks are in the OFF position Operate valves several times to ensure they are free 2 6 With the exception...

Page 14: ...15 mm 6 Central Heating flow outlet 22 mm 7 Central Heating return inlet 22 mm Important Note Always use two spanners to prevent twisting of soft copper pipework Note The central heating safety valve...

Page 15: ...ne side to be used later Side Flue Outlet Fig 13 4 2 Side Flue Outlet fig 13 Important The aluminium flue pipe must protrude into the outside grill by 60 mm never cut it to the same length as the plas...

Page 16: ...domestic hot water inlet and outlet using appropriate sealing washers Tighten the gas union 5 5 Screw the pressure relief valve adaptor provided through the jig bracket into the valve using the remai...

Page 17: ...601 17 Fixing points Lift here Fig 15 Fixing screws Fig 16 Fig 17...

Page 18: ...1 Procedure 7 1 1 The supply cable must be no less than 0 75 mm 24x0 2 mm to BS6500 table 16 7 1 2 Theearthconductormustbecutlongerthantheliveandneutral fig 19 ConnecttheSupplyCabletotheterminal bloc...

Page 19: ...ighten cap on heat exchanger air vent Ensure the working pressure when filled is between 1 to 1 5 bar on the pressure gauge see technical data Check the system for leaks Flush system in accordance wit...

Page 20: ...hrough the pilot viewing window keep the control knob fully depressed for a further 15 seconds then release Should the pilot fail to remain alight or goes out on any other occasion i e if electricity...

Page 21: ...1 X3 6 5 3 4 1 F1 9 8 7 6 5 4 3 2 1 X8 1 2 3 4 5 6 7 8 9 X5 1 2 X7 JP4 13 L7 RY2 RY4 JP1 P2 P2 P1 MIN MAX MIN MAX Btu h x 1000 Note 1 Modulation is available on central heating so the procedures must...

Page 22: ...F then check that the pressure is still at the required value 11 Adjust minimum pressure by rotating screw E anticlockwise until the required value is reached 12 Fit coil C by sliding it into the sle...

Page 23: ...ting three minutes at least 9 0 SYSTEM OPERATION Let the boiler operate normally on central heating for about 30 minutes I Vent radiators II Vent heat exchanger III Examine all pipework for leakage IV...

Page 24: ...01220 1 Cold water flow limiter 42 386818 800310 2 Temperature sensor 43 381691 800140 1 Air pressure switch 44 386544 803450 1 Combination gas valve 49 386815 801240 1 Overheat cut off thermostat 50...

Page 25: ...Hot Water Performance Fig 1 D H W Pressure Drop VS flow A Standard with cold water Flow Restricter B Cold Water Flow Restricter Removed Fig 2 Fig 2 D H W temperature VS flow A Cold Water 15 C B Cold...

Page 26: ...6 Microswitch combination gas valve 67 Ignition transformer 12 1 TR1 X4 X6 2 3 4 X2 RY1 X1 2AT 230V 50Hz 1 11 10 7 2 6 3 5 12 9 10 1 2 P1 X3 6 5 3 4 1 F1 9 8 7 6 5 4 3 2 1 X8 1 2 3 4 5 6 7 8 9 X5 1 2...

Page 27: ...es off fuse blown 2 1 0 D H W flowmeter 136 not operating 3 X X Not required for D H W 4 1 0 D H W sensor 42 not connected or D H W temperature too high 5 0 1 Waiting time operating replace P C B 6 1...

Page 28: ...let Special Air Intake Flue Outlet The standard Flue air intake hood on top of the boiler can be replaced by a special two pipe flue adapter i 9 2 i82 1 2 0 242 1 2 6 5 235 160 157 480 80 80 1 2 2 1 S...

Page 29: ...601 29...

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Page 32: ...t Midlands B76 8DH Sales 0121 3523500 Fax 0121 3523510 ALL SPECIFICATIONS SUBJECT TO CHANGE Cod 3540254 2 05 97 Phone numbers Installer Service Engineer BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEME...

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