Ferroli optima 601 Installation Instructions Manual Download Page 10

  

601

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Flue system

The boiler allows the flue outlet to be taken from the rear of the boiler or from either side.

A standard flue length of 0.75 metres is provided. Alternative lengths of two or three metres can be supplied (equivalent
to wall thicknesses of up to 565, 1815 and 2815 mm for rear flues and deduct 91 mm plus distance from side wall for
side outlet flues).

It  is  absolutely  essential,  to  ensure  that  products of combustion discharging from the terminal cannot re-enter the
building, or enter any adjacent building, through ventilators, windows, doors, natural air infiltration, or forced ventilation/
air conditioning.

Gas Supply

If  necessary  the  local Gas Region should be consulted, at the installation planning stage, in order to establish the
availability of an adequate supply of gas.

An existing service pipe must not be used without prior consultation with the Local Gas Region.

A gas meter can only be connected by the Local Gas Region, or by a Local Gas Region's Contractor.

Installation pipes should be fitted in accordance with BS6891-1988.

Appliance inlet working pressure must be 20 mbar MINIMUM.

Pipework from the meter to the combination boiler must be of an adequate size.

The boiler requires 2.75 m

3

/h of natural gas.

Do not use pipes of a smaller size than the combination boiler inlet gas connection.

The complete installation must be tested for gas soundness and purged as described in BS6981-1988. All pipework
must be adequately supported. An isolating gas valve is provided and should be fitted on the manifold assembly.

Water System

Central Heating

It  must  be  a  sealed  system.  Detailed  recommendations are given in BS6798, BS5449, BS6700 and CP342 Part.
2. Pipework not  forming  part  of  the  useful  heating  surface  should be insulated to prevent any heat losses or possible
freezing (i.e. in roof spaces  or  ventilated  underfloor  spaces).  Drain  taps  should  be  positioned  at  the  lowest  point
of  the system in accessible locations  to  permit  the  whole system to be drained down. The drain taps should be in
accordance with BS2879. Copper tubing to  BS2871,  Part.  1  is  recommended  for  water  carrying  pipework.  Pipework
in horizontal runs should have a gradient where possible  to  facilitate  the  removal  of  air.  It should be ensured that
the boiler heat exchanger is not a natural point for collecting air. A typical heating system with domestic hot water circuit
is illustrated in fig. 6.

Important  -  A  bypass must be fitted to ensure a minimum flow rate through the boiler of 6 l/min. The bypass should
be fitted as far as possible from the boiler if thermostatic radiator valves are fitted throughout.

Make up Water

Provision  must  be  made  for  replacing  water  lost  from  sealed system. Reference should be made to BS6798, for
methods of filling  and  making  up  sealed  systems. There must be no direct connection between the boiler's central
heating system and the mains  water  supply.  The use of mains water to charge and pressurise the system directly,
is conditional upon the Local Water Byelaw. Again any such connection must be disconnected after use.

Domestic Hot Water

Always  fit  a  water  softener  or  descaler  in  «hard  water areas». The maximum domestic water pressure for the inlet
supply is 10 bar (145 P.S.I.). If the cold  mains supply exceeds 5 bar (72 P.S.I.), a water governor or pressure reducing
valve must be fitted by the installer into the mains supply in an inconspicuous but accessible position preferable between
3 and 5 metres (10-16 ft) before the appliance.
Such a valve must be approved by the Water Research Council.

Attention - Is drawn to the Model Water Byelaws.

Fittings  manufactured  from  duplex  (alpha-beta)  brass  are  not acceptable for underground use and certain water
undertakings will not accept their use above ground.

Summary of Contents for optima 601

Page 1: ...n Coldfield West Midlands B76 18DH Sales 0121 3523500 Fax 0121 3523510 ALL SPECIFICATIONS SUBJECT TO CHANGE Phone numbers Installer Service Engineer Serial No FERROLI HELPLINE FOR SERVICE INFORMATION...

Page 2: ...on the Wall side flue 14 Drilling template 15 Preparing the Flue Assembly 16 Connecting the Boiler 18 Fitting the Flue Assembly 18 Electrical Installation 19 Commissioning Testing 19 Filling the Cent...

Page 3: ...ral Heating pump The pump is switched ON OFF by the time clock and or a 24 Volt room thermostat The pump circuit also has a 6 minute over run time There is a Domestic Hot Water flow switch fitted and...

Page 4: ...p Fast Electrical Input 150 W Central Heating Max Flow Temperature 85 C Temperature Rise Across Boiler 20 C Domestic Hot Water Flow 30 C Rise 11 1 litres min 32 C Rise 10 4 litres min 35 C Rise 9 5 li...

Page 5: ...ld Water inlet 5 Central Heating Pressure relief valve 6 Central Heating Flow outlet 7 Central Heating Return inlet 8 Air intake for two pipe flue systems FRONT VIEW LEFT SIDE VIEW REAR VIEW 8 TOP VIE...

Page 6: ...601 6 Boiler Flow Diagram Fig 2...

Page 7: ...ater flow limiter 40 Domestic hot water expansion vessel optio nal 42 D H W temperature sensor 43 Air pressure switch 44 Combination gas valve 45 Knob gas valve 46 Operator gas valve 47 Modulating reg...

Page 8: ...particular attention is drawn to the requirements of the current i e wiring regulations and in Scotland the electrical provisions of the building regulations applicable in Scotland with respect to the...

Page 9: ...601 9 Terminal Position Minimum Clearance mm NOTES Access to the front of the boiler must be available for maintenance min 600 mm...

Page 10: ...ny heat losses or possible freezing i e in roof spaces or ventilated underfloor spaces Drain taps should be positioned at the lowest point of the system in accessible locations to permit the whole sys...

Page 11: ...far as possible from the boiler if thermostatic radiator valves are fitted throughout Key 1 Filling point C H 2 Temporary connection 3 Cold water supply Fig 6 Gas Cold water Additional expansion vess...

Page 12: ...XPANSION VESSELS Deduct from the value given in the table the 7 litre vessel supplied Note 1 Fill C H installation to min 1 5 bar 2 Select by preference the expansion vessel for increased system press...

Page 13: ...t the mounting jig assembly using the four fixing screws provided Ensure that all the service cocks are in the OFF position Operate valves several times to ensure they are free 2 6 With the exception...

Page 14: ...15 mm 6 Central Heating flow outlet 22 mm 7 Central Heating return inlet 22 mm Important Note Always use two spanners to prevent twisting of soft copper pipework Note The central heating safety valve...

Page 15: ...ne side to be used later Side Flue Outlet Fig 13 4 2 Side Flue Outlet fig 13 Important The aluminium flue pipe must protrude into the outside grill by 60 mm never cut it to the same length as the plas...

Page 16: ...domestic hot water inlet and outlet using appropriate sealing washers Tighten the gas union 5 5 Screw the pressure relief valve adaptor provided through the jig bracket into the valve using the remai...

Page 17: ...601 17 Fixing points Lift here Fig 15 Fixing screws Fig 16 Fig 17...

Page 18: ...1 Procedure 7 1 1 The supply cable must be no less than 0 75 mm 24x0 2 mm to BS6500 table 16 7 1 2 Theearthconductormustbecutlongerthantheliveandneutral fig 19 ConnecttheSupplyCabletotheterminal bloc...

Page 19: ...ighten cap on heat exchanger air vent Ensure the working pressure when filled is between 1 to 1 5 bar on the pressure gauge see technical data Check the system for leaks Flush system in accordance wit...

Page 20: ...hrough the pilot viewing window keep the control knob fully depressed for a further 15 seconds then release Should the pilot fail to remain alight or goes out on any other occasion i e if electricity...

Page 21: ...1 X3 6 5 3 4 1 F1 9 8 7 6 5 4 3 2 1 X8 1 2 3 4 5 6 7 8 9 X5 1 2 X7 JP4 13 L7 RY2 RY4 JP1 P2 P2 P1 MIN MAX MIN MAX Btu h x 1000 Note 1 Modulation is available on central heating so the procedures must...

Page 22: ...F then check that the pressure is still at the required value 11 Adjust minimum pressure by rotating screw E anticlockwise until the required value is reached 12 Fit coil C by sliding it into the sle...

Page 23: ...ting three minutes at least 9 0 SYSTEM OPERATION Let the boiler operate normally on central heating for about 30 minutes I Vent radiators II Vent heat exchanger III Examine all pipework for leakage IV...

Page 24: ...01220 1 Cold water flow limiter 42 386818 800310 2 Temperature sensor 43 381691 800140 1 Air pressure switch 44 386544 803450 1 Combination gas valve 49 386815 801240 1 Overheat cut off thermostat 50...

Page 25: ...Hot Water Performance Fig 1 D H W Pressure Drop VS flow A Standard with cold water Flow Restricter B Cold Water Flow Restricter Removed Fig 2 Fig 2 D H W temperature VS flow A Cold Water 15 C B Cold...

Page 26: ...6 Microswitch combination gas valve 67 Ignition transformer 12 1 TR1 X4 X6 2 3 4 X2 RY1 X1 2AT 230V 50Hz 1 11 10 7 2 6 3 5 12 9 10 1 2 P1 X3 6 5 3 4 1 F1 9 8 7 6 5 4 3 2 1 X8 1 2 3 4 5 6 7 8 9 X5 1 2...

Page 27: ...es off fuse blown 2 1 0 D H W flowmeter 136 not operating 3 X X Not required for D H W 4 1 0 D H W sensor 42 not connected or D H W temperature too high 5 0 1 Waiting time operating replace P C B 6 1...

Page 28: ...let Special Air Intake Flue Outlet The standard Flue air intake hood on top of the boiler can be replaced by a special two pipe flue adapter i 9 2 i82 1 2 0 242 1 2 6 5 235 160 157 480 80 80 1 2 2 1 S...

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Page 32: ...t Midlands B76 8DH Sales 0121 3523500 Fax 0121 3523510 ALL SPECIFICATIONS SUBJECT TO CHANGE Cod 3540254 2 05 97 Phone numbers Installer Service Engineer BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEME...

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