Ferroli optima 601 Installation Instructions Manual Download Page 1

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601

WALL MOUNTED, ROOM SEALED,

FAN ASSISTED, GAS COMBINATION BOILER

Stockton Close, Minworth Industrial Park, Minworth, Sutton Coldfield, West Midlands B76 18DH

Sales: 0121/3523500 - Fax 0121/3523510

ALL SPECIFICATIONS SUBJECT TO CHANGE

Phone numbers:

Installer

Service Engineer

Serial No.

FERROLI HELPLINE

FOR SERVICE INFORMATION OR

HELP TELEPHONE: 0121 3523500

ALWAYS QUOTE YOUR SERIAL NUMBER

FOR IMMEDIATE ASSISTANCE

INSTALLATION

INSTRUCTIONS

05/97

Summary of Contents for optima 601

Page 1: ...n Coldfield West Midlands B76 18DH Sales 0121 3523500 Fax 0121 3523510 ALL SPECIFICATIONS SUBJECT TO CHANGE Phone numbers Installer Service Engineer Serial No FERROLI HELPLINE FOR SERVICE INFORMATION...

Page 2: ...on the Wall side flue 14 Drilling template 15 Preparing the Flue Assembly 16 Connecting the Boiler 18 Fitting the Flue Assembly 18 Electrical Installation 19 Commissioning Testing 19 Filling the Cent...

Page 3: ...ral Heating pump The pump is switched ON OFF by the time clock and or a 24 Volt room thermostat The pump circuit also has a 6 minute over run time There is a Domestic Hot Water flow switch fitted and...

Page 4: ...p Fast Electrical Input 150 W Central Heating Max Flow Temperature 85 C Temperature Rise Across Boiler 20 C Domestic Hot Water Flow 30 C Rise 11 1 litres min 32 C Rise 10 4 litres min 35 C Rise 9 5 li...

Page 5: ...ld Water inlet 5 Central Heating Pressure relief valve 6 Central Heating Flow outlet 7 Central Heating Return inlet 8 Air intake for two pipe flue systems FRONT VIEW LEFT SIDE VIEW REAR VIEW 8 TOP VIE...

Page 6: ...601 6 Boiler Flow Diagram Fig 2...

Page 7: ...ater flow limiter 40 Domestic hot water expansion vessel optio nal 42 D H W temperature sensor 43 Air pressure switch 44 Combination gas valve 45 Knob gas valve 46 Operator gas valve 47 Modulating reg...

Page 8: ...particular attention is drawn to the requirements of the current i e wiring regulations and in Scotland the electrical provisions of the building regulations applicable in Scotland with respect to the...

Page 9: ...601 9 Terminal Position Minimum Clearance mm NOTES Access to the front of the boiler must be available for maintenance min 600 mm...

Page 10: ...ny heat losses or possible freezing i e in roof spaces or ventilated underfloor spaces Drain taps should be positioned at the lowest point of the system in accessible locations to permit the whole sys...

Page 11: ...far as possible from the boiler if thermostatic radiator valves are fitted throughout Key 1 Filling point C H 2 Temporary connection 3 Cold water supply Fig 6 Gas Cold water Additional expansion vess...

Page 12: ...XPANSION VESSELS Deduct from the value given in the table the 7 litre vessel supplied Note 1 Fill C H installation to min 1 5 bar 2 Select by preference the expansion vessel for increased system press...

Page 13: ...t the mounting jig assembly using the four fixing screws provided Ensure that all the service cocks are in the OFF position Operate valves several times to ensure they are free 2 6 With the exception...

Page 14: ...15 mm 6 Central Heating flow outlet 22 mm 7 Central Heating return inlet 22 mm Important Note Always use two spanners to prevent twisting of soft copper pipework Note The central heating safety valve...

Page 15: ...ne side to be used later Side Flue Outlet Fig 13 4 2 Side Flue Outlet fig 13 Important The aluminium flue pipe must protrude into the outside grill by 60 mm never cut it to the same length as the plas...

Page 16: ...domestic hot water inlet and outlet using appropriate sealing washers Tighten the gas union 5 5 Screw the pressure relief valve adaptor provided through the jig bracket into the valve using the remai...

Page 17: ...601 17 Fixing points Lift here Fig 15 Fixing screws Fig 16 Fig 17...

Page 18: ...1 Procedure 7 1 1 The supply cable must be no less than 0 75 mm 24x0 2 mm to BS6500 table 16 7 1 2 Theearthconductormustbecutlongerthantheliveandneutral fig 19 ConnecttheSupplyCabletotheterminal bloc...

Page 19: ...ighten cap on heat exchanger air vent Ensure the working pressure when filled is between 1 to 1 5 bar on the pressure gauge see technical data Check the system for leaks Flush system in accordance wit...

Page 20: ...hrough the pilot viewing window keep the control knob fully depressed for a further 15 seconds then release Should the pilot fail to remain alight or goes out on any other occasion i e if electricity...

Page 21: ...1 X3 6 5 3 4 1 F1 9 8 7 6 5 4 3 2 1 X8 1 2 3 4 5 6 7 8 9 X5 1 2 X7 JP4 13 L7 RY2 RY4 JP1 P2 P2 P1 MIN MAX MIN MAX Btu h x 1000 Note 1 Modulation is available on central heating so the procedures must...

Page 22: ...F then check that the pressure is still at the required value 11 Adjust minimum pressure by rotating screw E anticlockwise until the required value is reached 12 Fit coil C by sliding it into the sle...

Page 23: ...ting three minutes at least 9 0 SYSTEM OPERATION Let the boiler operate normally on central heating for about 30 minutes I Vent radiators II Vent heat exchanger III Examine all pipework for leakage IV...

Page 24: ...01220 1 Cold water flow limiter 42 386818 800310 2 Temperature sensor 43 381691 800140 1 Air pressure switch 44 386544 803450 1 Combination gas valve 49 386815 801240 1 Overheat cut off thermostat 50...

Page 25: ...Hot Water Performance Fig 1 D H W Pressure Drop VS flow A Standard with cold water Flow Restricter B Cold Water Flow Restricter Removed Fig 2 Fig 2 D H W temperature VS flow A Cold Water 15 C B Cold...

Page 26: ...6 Microswitch combination gas valve 67 Ignition transformer 12 1 TR1 X4 X6 2 3 4 X2 RY1 X1 2AT 230V 50Hz 1 11 10 7 2 6 3 5 12 9 10 1 2 P1 X3 6 5 3 4 1 F1 9 8 7 6 5 4 3 2 1 X8 1 2 3 4 5 6 7 8 9 X5 1 2...

Page 27: ...es off fuse blown 2 1 0 D H W flowmeter 136 not operating 3 X X Not required for D H W 4 1 0 D H W sensor 42 not connected or D H W temperature too high 5 0 1 Waiting time operating replace P C B 6 1...

Page 28: ...let Special Air Intake Flue Outlet The standard Flue air intake hood on top of the boiler can be replaced by a special two pipe flue adapter i 9 2 i82 1 2 0 242 1 2 6 5 235 160 157 480 80 80 1 2 2 1 S...

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Page 32: ...t Midlands B76 8DH Sales 0121 3523500 Fax 0121 3523510 ALL SPECIFICATIONS SUBJECT TO CHANGE Cod 3540254 2 05 97 Phone numbers Installer Service Engineer BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEME...

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