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EXTREMA C

3

6

cod. 3540S060  -  03/2010  (Rev. 00)

1 Instructions .............................................................................................................................. 4

1.1 Introduction............................................................................................................................................. 4
1.2 Control panel .......................................................................................................................................... 4
1.3 Lighting and turning off ........................................................................................................................... 6
1.4 Adjustments............................................................................................................................................ 7

2 Installation .............................................................................................................................. 10

2.1 General Instructions ............................................................................................................................. 10
2.2 Place  of installation ............................................................................................................................. 11
2.3 Plumbing connections .......................................................................................................................... 11
2.4 Gas connection .................................................................................................................................... 13
2.5 Electrical connections........................................................................................................................... 13
2.6 Flue system .......................................................................................................................................... 14
2.7 Condensate drain connection............................................................................................................... 19

3 Service and maintenance...................................................................................................... 21

3.1 Adjustments.......................................................................................................................................... 21
3.2 Start-up................................................................................................................................................. 22
3.3 Commisioning instructions ................................................................................................................... 22
3.4 Routine servicing, maintenance & repair.............................................................................................. 24
3.5 Troubleshooting.................................................................................................................................... 26

4 Technical data and characteristics ...................................................................................... 28

4.1 Dimensions and connections ............................................................................................................... 28
4.2 General view and main components .................................................................................................... 29
4.3 Water circuit ......................................................................................................................................... 30
4.4 Technical data table ............................................................................................................................. 31
4.5 Diagrams .............................................................................................................................................. 32
4.6 Wiring diagram ..................................................................................................................................... 33

Summary of Contents for Lamborghini EXTREMA 30 C

Page 1: ...6 cod 3540S060 04 2010 Rev 00 EXTREMA C INSTRUCTIONS FOR USE INSTALLATION AND MAINTENENCE FOR THE UNITED KINGDOM AND EIRE...

Page 2: ...the manufacturer s instructions Before carrying out any cleaning or maintenance oper ation DISCONNECT AND ISOLATE the boiler from the electrical power supply In case the unit breaks down and or funct...

Page 3: ...nnection 13 2 5 Electrical connections 13 2 6 Flue system 14 2 7 Condensate drain connection 19 3 Service and maintenance 21 3 1 Adjustments 21 3 2 Start up 22 3 3 Commisioning instructions 22 3 4 Rou...

Page 4: ...C 1 2 Control panel fig 1 Control panel Key 1 DHW temperature setting decrease button 2 DHW temperature setting increase button 3 Heating system temperature setting decrease button 4 Heating system te...

Page 5: ...ot water DHW fig 3 A DHW demand generated by drawing domestic hot water is indicated by flashing of the hot water symbol details 12 and 13 of fig 1 The display detail 14 fig 1 shows the actual hot wat...

Page 6: ...g system air venting cycle During the first 5 seconds the display will also show the PCB software version Open the gas cock ahead of the boiler When the message FH disappears the boiler is ready to op...

Page 7: ...0 DHW temperature adjustment fig 11 Operate the DHW buttons details 1 and 2 fig 1 to adjust the temperature from a min of 40 C to a max of 55 C fig 11 Room temperature adjustment with optional room th...

Page 8: ...s details 3 4 fig 1 The boiler must be regulated at the time of installation by qualified personnel Possible adjustments can in any case be made by the user to improve comfort Compensation curve and c...

Page 9: ...the display by FH 20 30 40 50 60 70 80 90 85 20 10 0 10 20 1 2 3 4 5 6 8 9 10 7 Maximum boiler flow temperature Outside Air Temperature 20 30 40 50 60 70 80 90 85 20 10 0 10 20 1 2 3 4 5 6 8 9 10 7 2...

Page 10: ...ter By Laws Great Britain For Northern Ireland the relevant laws in force must be observed Safe handling of materials Pay attention when handling the boiler insulation panels because the material they...

Page 11: ...the building s heat requirement accord ing to the current regulations To ensure proper operation and long boiler life the plumbing system must be adequately sized and complete with all the necessary a...

Page 12: ...ing F System return cock 3 4 System filling Replenishing water It is necessary to provide for replenishing of the water lost by the sealed system Refer to standard BS6798 for the methods of filling an...

Page 13: ...nnections The unit must be installed in conformity with current national and local regulations Connection to the electrical grid B The unit s electrical safety is only guaranteed when correctly connec...

Page 14: ...s 1 2 or 7 8 If a remote timer control and room thermostat are required then these must be connected in series 2 6 Flue system This unit is a C type with sealed chamber and forced draught with air inl...

Page 15: ...c pipe used 4 If necessary cut the terminal length to size ensuring that the external pipe protrudes from the wall by between 10 and 60 mm Remove the cutting burrs 5 Connect flue to the boiler positio...

Page 16: ...eduction indicated in the table For example a 60 100 duct comprising a 90 bend 1 horizontal metre has a total equivalent length of 2 metres Table 1 Max length coaxial ducts Connection with separate pi...

Page 17: ...equivalent metres of every component according to the instal lation position 3 Check that the sum total of losses is less than or equal to the maximum permissible length in table 2 Table 2 Max length...

Page 18: ...ening e g door window with access to the home 1200 mm M Vertically from a terminal on the same wall 1500 mm N Horizontally from a terminal on the same wall 300 mm O From the wall on which the terminal...

Page 19: ...h no constrictions Have the ducts conveying the hot fumes at a suitable distance or separately from combustible materials Be connected to just one unit per floor for not more than 6 units 8 if there i...

Page 20: ...to reduce the length of the condensate drain pipes and run them on the inside as much as possible before going to the outside It may also be necessary to insulate the condensate pipe or apply a trace...

Page 21: ...htness of the connection 5 Apply the label contained in the conversion kit near the dataplate 6 Refit the casing 7 Modify the parameter for the type of gas put the boiler in standby mode press the DHW...

Page 22: ...correctly in the heating and domestic hot water production phases Check proper boiler lighting by doing several tests turning it on and off with the room thermostat or remote control Using a combustio...

Page 23: ...e Set up the boiler to operate at maximum rate as de scribed in sec Test mode of cap 3 3 With the boiler operating in the maximum rate condi tion check that the operational working gas pressure at the...

Page 24: ...rs in accordance with BS 7967 Parts 1 to 4 Periodical check To keep the unit working properly over time it is necessary to have qualified personnel make an annual check that in cludes the following te...

Page 25: ...2 Wait 10 minutes to allow the boiler to stabilize 3 Now adjust the Throttle setting fig 35 screw A until the CO2 is at the correct SETTING LEVEL see table 4 confirm that the CO CO2 ratio is within l...

Page 26: ...A to restore operation press the RESET button detail 8 fig 1 for 1 second or RESET on the optional remote timer control if installed if the boiler fails to start it is necessary to firstly eliminate...

Page 27: ...ce the sensor Wiring shorted Wiring disconnected F15 Fan fault No 230V power supply Check the wiring of the 3 pin connector Tachometric signal interrupted Check the wiring of the 5 pin connector Fan d...

Page 28: ...Dimensions and connections fig 36 Dimensions and connections 1 Heating system delivery 2 Domestic hot water outlet 3 Gas inlet 4 Cold water inlet 5 Heating system return 6 Safety valve drain 7 Condens...

Page 29: ...ulating pump 36 Automatic air vent 37 Cold water inlet filter 39 Flow regulator 42 DHW temperature probe 44 Gas valve 56 Expansion tank 82 Detection electrode 95 Diverter valve 136 Flow meter 161 Cond...

Page 30: ...mp 36 Automatic air vent 37 Cold water inlet filter 42 DHW temperature probe 44 Gas valve 56 Expansion tank 95 Diverter valve 136 Flow meter 154 Condensate outlet pipe 161 Condensing heat exchanger 18...

Page 31: ...ar 20 20 Maximum DHW production Dt 35 C l min 12 0 15 2 Max gas delivery G20 m3 h 3 1 3 92 Min gas delivery G20 m3 h 0 61 0 74 Gas supply pressure G31 mbar 37 37 Max gas delivery G31 kg h 2 29 2 9 Min...

Page 32: ...oiler pressure losses 1 Circulating pump min speed 2 Circulating pump max speed Circulating pumps head pressure losses model EXTREMA 38 C fig 40 A Boiler pressure losses 1 Circulating pump min speed 2...

Page 33: ...mostat not supplied 72B Second room thermostat not supplied 82 Detection electrode 95 Diverter valve 136 Flow meter 138 External probe 139 Remote timer control 186 Return sensor 188 Ignition electrode...

Page 34: ...ED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE ft3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TEMPERATURE C HOT WATER OUTLET TEMPERATURE C WATER FLOW RATE lts...

Page 35: ...ARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No CO...

Page 36: ...you require a Service Engineer to visit call our Service Centre on 0871 559 2944 Calls to these numbers are charged at 8 pence per minute from BT landlines Calls from mobile networks may be considerab...

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