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ENERGY TOP B

61

EN

cod. 3540S738  -  Rev. 00  -  01/2014

EN

1. GENERAL WARNINGS

Carefully read and follow the instructions contained in this instruction booklet.

After  boiler  installation,  inform  the  user  regarding  its  operation  and  give  him  this
manual, which is an integral and essential part of the product and must be kept with
care for future reference.

Installation and maintenance must be carried out by professionally qualified person-
nel, in compliance with the current regulations and according to the manufacturer's
instructions. Do not carry out any operation on the sealed control parts.

Incorrect installation or inadequate maintenance can result in damage or injury. The
Manufacturer declines any liability for damage due to errors in installation and use,
or failure to follow the instructions.

Before carrying out any cleaning or maintenance operation, disconnect the unit from
the electrical power supply using the switch and/or the special cut-off devices.

In case of a fault and/or poor operation, deactivate the unit and do not try to repair
it  or  directly  intervene.  Contact  professionally  qualified  personnel.  Any  repair/re-
placement of the products must only be carried out by qualified personnel using orig-
inal replacement parts. Failure to comply with the above could affect the safety of
the unit.

This unit must only be used for its intended purpose. Any other use is deemed im-
proper and therefore hazardous.

The  packing  materials  are  potentially  hazardous  and  must  not  be  left  within  the
reach of children.

The unit must not be used by people (including children) with limited physical, sen-
sory or mental abilities or without experience and knowledge of it, unless instructed
or supervised in its use by someone responsible for their safety.

The unit and its accessories must be appropriately disposed of, in compliance with
the current regulations.

The images given in this manual are a simplified representation of the product. In
this representation there may be slight and insignificant differences with respect to
the product supplied.

2. OPERATING INSTRUCTIONS

2.1 Introduction

Dear Customer,

Thank you for choosing 

ENERGY TOP B

, a latest-generation heat generator  featuring

FERROLI

advanced design and cutting-edge  technology. Please read this manual care-

fully  since it provides important information on  safe installation, use and maintenance.

ENERGY TOP B

 is a high-efficiency modular  premix condensing

 heat generator for

heating with very 

low emissions , running on natural gas or LPG and arranged for in-

stallation in cascade.

Each module 

ENERGY TOP B

 is equipped with one (version 

ENERGY TOP B 80 - 125

)

or two (version 

ENERGY TOP B 160 - 250

) aluminium finned tube exchangers  with steel

premix burners, housed in a vertical cabinet in epoxy powder coated steel  resistant to
atmospheric agents.

The  plumbing circuits  of  the  exchangers,  each  equipped  with  its  own  local  circulating
pump, run into system delivery and return manifolds inside the module. The control sys-
tem has a microprocessor, user interface with a large display and advanced cascade
control functions.

2.2 Control panel

fig. 1  - Control panel

The control panel is located inside the cabinet. To access it, open the front door with the
special key supplied.

Key

1 =

DHW temperature setting decrease button (with optional hot water tank installed)

2 =

DHW temperature setting increase button (with optional hot water tank installed)

3 =

Heating system temperature setting decrease button

4 =

Heating system temperature setting increase button

5 =

Display

6 =

Summer/Winter mode selection button

7 =

Economy/Comfort mode selection (with optional hot water tank installed) and
unit On/Off button

8 =

Reset button

9 =

DHW operation (with optional hot water tank installed)

10 =

Summer mode

11 =

Multifunction

12 =

Eco (Economy) mode (with optional hot water tank installed)

13 =

Heating mode

14 =

Unit On / Off button

15 =

Burner On

16 =

Appears on connecting the Remote Timer Control (optional)

17 =

Information symbol

18 =

Top boiler shell

19 =

Top boiler shell system fault reset request

20 =

Fault

21 =

Circulating pump On

22 =

Appears on connecting the external probe (optional)

23 =

Boiler Off

24 =

Bottom boiler shell

25 =

Bottom boiler shell system fault reset request (model 

ENERGY TOP B 160 -

250

only)

Indication during operation

Heating

A heating demand (generated by the Room Thermostat or Remote Timer Control or 0-
10 Vdc signal) is indicated by activation of the circulating pump and the radiator (details
13 and 21 - fig. 1).

The display (detail 11 - fig. 1) shows the actual heating delivery temperature and, during
heating  standby  time,  the  message 

"d"

.  Activation  of  the  arrows  (details  18  and  24  -

fig. 1) indicates which boiler shell is on.

fig. 2

DHW (with optional hot water tank installed)

A hot water tank heating demand is indicated by activation of the circulating pump and
the tap (details 9 and 21 - fig. 1). The display (detail 11 - fig. 1) shows the actual hot water
tank sensor temperature and, during heating standby time, the message 

"d"

. Activation

of the arrows (details 18 and 24 - fig. 1) indicates which boiler shell is on.

fig. 3 - 

Exclude hot water storage tank (economy)

Hot water tank temperature maintaining/heating can be excluded by the user. If exclud-
ed, domestic hot water will not be delivered. The hot water tank can be deactivated by
the user (ECO mode) by pressing the 

eco/comfort

 button (detail 7 - fig. 1). In ECO mode

the  display  activates  the  symbol 

  (detail  12  -  fig. 1).  To  activate  the  COMFORT

mode, press the 

eco/comfort

 button (detail 7 - fig. 1) again.

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Summary of Contents for ENERGY TOP B 125

Page 1: ...N Y MANTENIMIENTO TR KULLANMA KURULUM VE BAKøM TALIMATLARø EN INSTRUCTIONS FOR USE INSTALLATION AND MAINTENANCE FR INSTRUCTIONS D UTILISATION D INSTALLATION ET D ENTRETIEN RO INSTRUCğIUNI DE UTILIZARE INSTALARE ùI ÎNTRETINERE RU ɊɍɄɈȼɈȾɋɌȼɈ ɉɈ ɗɄɋɉɅɍȺɌȺɐɂɂ ɆɈɇɌȺɀɍ ɂ ɌȿɏɈȻɋɅɍɀɂȼȺɇɂɘ UA ȱɇɋɌɊɍɄɐȱə Ɂ ȿɄɋɉɅɍȺɌȺɐȱȲ ɆɈɇɌȺɀɍ ɌȺ ɈȻɋɅɍȽɈȼɍȼȺɇɇə ...

Page 2: ...uminium finned tube exchangers with steel premix burners housed in a vertical cabinet in epoxy powder coated steel resistant to atmospheric agents The plumbing circuits of the exchangers each equipped with its own local circulating pump run into system delivery and return manifolds inside the module The control sys tem has a microprocessor user interface with a large display and advanced cascade c...

Page 3: ...a max of 90 C fig 8 DHW temperature adjustment with optional hot water tank installed Use the DHW buttons details 1 and 2 fig 1 to adjust the temperature from a min of 10 C to a max of 65 C fig 9 Room temperature adjustment with optional room thermostat Using the room thermostat set the temperature required in the rooms Room temperature adjustment with optional remote timer control Using the remot...

Page 4: ...e Configurations in line fig 15 Configuration in line example with 4 modules Table 2 Configurations in line Heating temperature adjustment Adjustment can be made from the Remote Timer Control menu and the boiler control panel DHW temperature adjustment with optional hot water tank installed Adjustment can be made from the Remote Timer Control menu and the boiler control panel Summer Winter Switcho...

Page 5: ...system characteristics In the presence of water harder than 25 Fr it is advisable to use suitably treated water in order to avoid possible scaling in the boiler caused by hard water or corrosion pro duced by aggressive water Due to its low thermal conductivity scaling even just a few mm thick causes significant overheating of the generator walls with consequent serious problems Water treatment is ...

Page 6: ...Fit the bolts supplied on the flanges from inside the first module making them come out the flanges in the second module Partially tighten the nuts on the bolts from inside the second module Before tightening the nuts make sure all the seals are correctly positioned and fit the condensate drain pipes of the two modules see fig 49 Tighten the nuts and repeat the connection operations for the U pipe...

Page 7: ...eans Transparent Param eters Menu In Information Menu Hi History Menu and rE History Menu Reset Se lect tS and press the RESET button The card has 29 transparent parameters also modifiable from Remote Control Service Menu Press the Heating buttons to scroll the list of parameters in increasing or decreasing or der Press the DHW buttons to modify the value of a parameter the change will be au tomat...

Page 8: ... with a bipolar switch whose contacts have a minimum opening of at least 3 mm interposing fuses of max 3A between the boiler and the line It is important to re spect the polarities LINE brown wire NEUTRAL blue wire EARTH yellow green wire in making connections to the electrical line During installation or when changing the power cable the earth wire must be left 2 cm longer than the others B The u...

Page 9: ... with the pro visions concerning the positioning of wall and or roof terminals and the minimum distanc es from windows walls ventilation openings etc Manifold ducts and flue must be suitably sized designed and made in compliance with the current standards They must be made of suitable materials i e resistant to heat and corrosion smooth on the inside and hermetic In particular joints must be conde...

Page 10: ... the special manifolds optionals given in the table The choice of diameter must be made according to the total power of the bank of units respecting that given in the table Use a starting kit for each bank containing manifold plug and trap and a suitable number of manifolds one for each ENERGY TOP B 80 125 and two for each ENERGY TOP B 160 250 90 bends and manifold extensions are also available fo...

Page 11: ... Fix the fume manifold brackets in the special holes arranged in the modules see fig 38 for side by side modules and fig 39 for opposed modules fig 38 fig 39 Arrange the height and slope of the manifold by means of the special holes in the brack ets fig 40 and fig 41 fig 40 fig 41 Couple together the fume manifolds and the trap cap using slippery agent or grease see fig 42 fig 42 Ø 300 B 2G 3G 1G ...

Page 12: ... them on the fume manifold Then tighten screw D fig 47 fig 46 fig 47 3 6 Condensate drain B The boiler has an internal condensate drain trap connected to an internal con densate outlet manifold Condensate outlet connection using one generator fig 48 Condensate drain connection with one generator A Place the Ø40 pipe 1 not supplied on the side of the generator B Slide the pipe 2 towards the arrow s...

Page 13: ...do the two fixing screws B and remove the fan assembly as indicated in fig 50 for the model ENERGY TOP B 80 160 and in for fig 51 the model ENERGY TOP B 125 250 fig 50 model ENERGY TOP B 80 160 fig 51 model ENERGY TOP B 125 250 6 Undo the screws C and remove fan D fig 52 only model ENERGY TOP B 125 250 fig 52 model ENERGY TOP B 125 250 7 Undo the fixing screws E fig 53 model ENERGY TOP B 80 160 an...

Page 14: ...g Check the correct tightness and functionality of the condensate elimination system and trap Make sure the water is circulating properly between the boiler and the systems Make sure the gas valve modulates correctly in the heating and domestic hot water production phases Check proper boiler lighting by doing several tests turning it on and off with the room thermostat or remote control Using a co...

Page 15: ...g shorted Wiring disconnected F11 Return sensor fault Sensor damaged Check the wiring or replace the sensor Wiring shorted Wiring disconnected F12 DHW sensor fault Sensor damaged Check the wiring or replace the sensor Wiring shorted Wiring disconnected F13 Fume sensor fault Sensor damaged Check the wiring or replace the sensor Wiring shorted Wiring disconnected F14 Delivery sensor 2 fault Sensor d...

Page 16: ...ng pump not supplied 138 External probe not supplied 139 Remote timer control not supplied 154 Condensate drain pipe 179 Non return valve 186 Return sensor 191 Fume temperature sensor 193 Trap 196 Condensate tray 215 Air inlet reducer 220 Ignition card 252 3 way drain and shutoff cock 253 Shutoff cock 278 Double sensor Safety Heating 298 Cascade temperature sensor not supplied 299 Input 0 10 Vdc 3...

Page 17: ...ain components Model ENERGY TOP B 80 125 fig 59 General view model ENERGY TOP B 80 125 Model ENERGY TOP B 160 250 fig 60 General view model ENERGY TOP B 160 250 10 7 11 10 7 11 193 32 196 82 220 44 29 215 36 16 278 252 253 154 179 14 186 114 38 81 345 191 10 11 7 10 11 7 ...

Page 18: ... Water circuit Model ENERGY TOP B 80 125 fig 61 Water circuit model ENERGY TOP B 80 125 Model ENERGY TOP B 160 250 fig 62 Plumbing circuit model ENERGY TOP B 160 250 16 36 44 81 82 29 196 278 22 186 154 193 252 253 32 14 179 38 345 11 10 7 114 10 7 11 ...

Page 19: ... 3 26 9 18 3 26 9 Efficiency Pmax 80 60 C 98 0 98 0 98 0 98 0 Efficiency Pmin 80 60 C 98 5 98 5 98 5 98 5 Efficiency Pmax 50 30 C 106 106 106 106 Efficiency Pmin 50 30 C 107 5 107 5 107 5 107 5 Efficiency 30 109 109 109 109 Gas supply pressure G20 mbar 20 20 20 20 Max gas delivery G20 m3 h 7 94 12 38 15 88 24 76 Min gas delivery G20 m3 h 1 8 2 65 1 8 2 65 Gas supply pressure G31 mbar 37 37 37 37 M...

Page 20: ...n the terminal block J J 230V 50KL 16 278 191 186 16 32 V1 V2 44 X1 X3 X2 98 L N 1 2 3 4 5 7 8 9 10 11 12 1 2 3 4 5 1 2 3 4 5 7 8 9 10 M 3O15A J J 6BC12P 16 278 191 186 114 16 32 V1 V2 44 X1 X3 X2 A 25 2 27 28 29 30 1 2 3 4 1 2 3 4 5 6 D12 X01 X04 X03 X05 13 14 15 1 17 18 19 20 21 22 23 24 299 139 72 138 298 42 4 5 7 8 9 10 11 12 F F F F 300 301 95 302 130 307 72B 6BC12E 6BC12P 6BC12E 306 38 114 3...

Page 21: ...ttiva Compatibilità Elettromagnetica 2004 108 Presidente e Legale rappresentante Cav del Lavoro Dante Ferroli IT Uygunluk beyani ømalatçi FERROLI S p A Adres Via Ritonda 78 a 37047 San Bonifacio VR bu cihazin asagida yer alan AET EEC yönergelerine uygunluk içinde oldugunu beyan etmektedir 2009 142 Gazla çalistirilan üniteler için Yönetmelik 92 42 Randiman Verimlilik Yönetmeligi Yönerge 2006 95 Düs...

Page 22: ...ɤɬɢɜɚɦ CEE Ⱦɢɪɟɤɬɢɜɚ ɩɨ ɝɚɡɨɜɵɦ ɩɪɢɛɨɪɚɦ 2009 142 Ⱦɢɪɟɤɬɢɜɚ ɩɨ Ʉ ɉ Ⱦ 92 42 Ⱦɢɪɟɤɬɢɜɚ ɩɨ ɧɢɡɤɨɦɭ ɧɚɩɪɹɠɟɧɢɸ 2006 95 Ⱦɢɪɟɤɬɢɜɚ ɩɨ ɷɥɟɤɬɪɨɦɚɝɧɢɬɧɨɣ ɫɨɜɦɟɫɬɢɦɨɫɬɢ 2004 108 ɉɪɟɡɢɞɟɧɬ ɢ ɭɩɨɥɧɨɦɨɱɟɧɧɵɣ ɩɪɟɞɫɬɚɜɢɬɟɥɶ Ʉɚɜɚɥɶɟɪɟ ɞɟɥɶ ɥɚɜɨɪɨ ɩɨɱɟɬɧɵɣ ɬɢɬɭɥ ɩɪɢɫɭɠɞɚɟɦɵɣ ɝɨɫɭɞɚɪɫɬɜɨɦ ɡɚ ɡɚɫɥɭɝɢ ɜ ɪɭɤɨɜɨɞɫɬɜɟ ɩɪɨɦɵɲɥɟɧɧɨɫɬɶɸ Dante Ferroli RU DeclaraĠie de conformitate Producător FERROLI S p A Adresă Via Ritonda...

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Page 25: ...FERROLI S p A Via Ritonda 78 a 37047 San Bonifacio Verona ITALY www ferroli it ...

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