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7

7.Service INSTRUCTIONS 

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Do routine check of fasteners, packing and oil leaking. 

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Do routine check of the function of the lift table. 

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Before service the lift table, make sure to turn off the AC power supply. 

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After service it is necessary to check the function of the lift table again. 

■ 

ONLY a qualified personnel can do service work. 

■ 

Do routine check of the micro-switches on the safety guard. 

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Do routine check of the hydraulic system by listening its noise, touch 

motor’s surface. 

Caution: It is necessary to turn off the AC power supply before touch 
motor’s surface. 

■ 

Pay attention to clear or even replace the oil filter after operating for a 

long time. 

■ 

Appropriate lubrication is necessary to make the lift table work easily 

and have a prolonged service life. 

■ 

Following table is recommended to service the lift table periodically.

 

Content 

After every 500 
hours’ working or 
every 3 months later 

After every 2000 
hours’ working or 
every year 

Check oil level of oil tank 

 

 

Check the cleanliness of oil filter 

 

 

Fasten all the connecting parts again 

 

 

Check wear and tear of pressure oil pipes

 

 

Check hydraulic cylinder 

 

 

Fix main parts tightly again 

 

 

Check the function of micro-switches 

 

 

Check whole working state of the lift table

 

 

Lubricate all the joints and pivot points 

 

 

Check wear and tear of all axial bushes 

 

 

Replace hydraulic oil for the first time 

Accumulated working ten hours’ 

Replace hydraulic oil 

 

 

Check oil leaking 

 

 

Remark: 

  stands for proceeding the item. 

 
 
 

Summary of Contents for HY1001

Page 1: ...Instruction Manual Low Profile Lift Table Note Owner Operator must read and understand this instruction manual before using the low profile lift table ...

Page 2: ...ate properly according to the following instruction Read thoroughly understand the Instruction Manual completely before using Follow all safety instructions strictly It is necessary to check all safety devices before operation Make sure that there are no obstacles in the working area Do not put foot or hand in scissors mechanism or through frame Screw the lifting eyes on the base frame before work...

Page 3: ... lift or lower rated load Do not use it for other purpose Do not allow a person to operate the lift table who does not understand its operation It is forbidden to change the lift table without manufacturer s written admission It is necessary to use the spare parts designated by manufacturer Make sure to keep a distance between the table and ambient objects enough to operate the lift table safely K...

Page 4: ...draulic oil leakage Check the vertical creep of the table Check if all the bolts and nuts are firmly tightened 4 OPERATING THE LIFT TABLE LOADING The maximum capacity of the lift table is 1000kg Load should be distributed on the lift table equably Lifting the Table CAUTION Do not overload the lift table Ensure the balance of loading Do not load partially or concentrically Screw and loose emergency...

Page 5: ...any abnormality strike the UP button slightly and then the electric system will function as before Emergency stop There are two methods of emergency stop as follows Push down the emergency stop switch and the movement of table stops Strike aluminum guard upward and the movement of table also stops Transportation If necessary the lift table can be transported with attached ringbolts Pay attention t...

Page 6: ...003 1000 85 860 1450 800 20s 1100 415 1400 IP 54 F 326 HY1004 1000 85 860 1600 800 20s 1100 415 1400 IP 54 F 332 HY1005 1000 85 860 1600 1000 20s 1100 415 1400 IP 54 F 352 HY1501 1500 105 880 1600 800 20s 1500 415 1400 IP 54 F 362 HY1502 1500 105 880 1600 1000 20s 1500 415 1400 IP 54 F 401 HY1503 1500 105 880 1600 1200 20s 1500 415 1400 IP 54 F 415 HY2001 2000 105 880 1600 1200 20s 2200 415 1400 I...

Page 7: ...SWITCH ME 8104 1 13 AN3 EMERGENCY STOP 1 12 AN2 DOWN BUTTON 1 11 AN1 UP BUTTON 1 10 K3 RELAY 943 1C 24DS 1 7A 9 K2 RELAY HRS2H S DE24V 1 8 K1 RELAY 943 1C 24DS 1 7A 7 J1 CONTACTOR K6 AC24V 1 6 C ELECTROLYTIC CAPACITOR 470U50V 1 HORIZONTAL 5 V2 SILICON DIODE 1A 1 4 V1 SILICON RECTIFYING BRIDGE 5A 1 3 R3 RESISTOR 1 8KΩ 1W 1 2 R2 FAST ACTING FUSE 3A 1 1 R1 FAST ACTING FUSE 0 25A 1 NUMBER SYMBOL NAME ...

Page 8: ...perating for a long time Appropriate lubrication is necessary to make the lift table work easily and have a prolonged service life Following table is recommended to service the lift table periodically Content After every 500 hours working or every 3 months later After every 2000 hours working or every year Check oil level of oil tank Check the cleanliness of oil filter Fasten all the connecting pa...

Page 9: ...8 ...

Page 10: ...lace limit switch Table cannot lower Lowering limit switch or micro switch on safety guard damaged Electromagnetic valve dysfunctions Safety guard works Something wrong with electric circuit board Replace lowering limit switch or micro switch Check the function of electromagnetic valve and repair it Strike the UP button slightly Replace electric circuit board Table s legs go over limit position if...

Page 11: ...10 LIFT TABLE HY NO Description Model Qty 1 HY main frame 1 2 C01 Power Control Assambly 1 3 Slope 1 HY Main Frame ...

Page 12: ...ocking nut M24 2 11 Washer 2 12 Washer 2 13 Shear fork shaft 2 14 Include shaft 2 15 Circlip for shaft Ø20 2 16 Self lubricating iron set SF10 2030 2 17 Roller 2 18 Self lubricating iron set SF10 2025 4 19 Roller 4 20 Round pin Ø6 40 4 21 Catch 8 22 Limit piece 1 23 Table 1 24 Link block 6 25 Self locking nut M6 4 26 Fill block 4 27 Bolt M6 45 8 8级 4 28 Self lubricatingiron set SF10 2210 4 29 Roll...

Page 13: ...r 2 34 H03 Hydro cylinder 2 35 Bolt M8 30 2 36 Spring washer Ø8 2 37 Endcap for hydro cylinder HU1000 02 11 2 38 Link bolt M14 1 5 2 39 Bonded washer Ø14 4 40 Oil pipe 1 41 Seal ring 2 42 Quick disconnect coupling M16 1 5 1 43 Oil pipe 700mm 3000mm 1 44 O ring 3 Power Control Assambly CO1 ...

Page 14: ...13 Hydraulic Pump P01 ...

Page 15: ...14 ...

Page 16: ...15 Electric Box ...

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