FENDT IDEAL Series User Manual Download

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Workshop Service Manual

IDEAL Series Combine

IDEAL 7
IDEAL 7PL
IDEAL 7T
IDEAL 8
IDEAL 8PL
IDEAL 8T
IDEAL 9
IDEAL 9PL
IDEAL 9T

Breganze
AGCO S.p.A. - Via F. Laverda, 15/17 - 36042
BREGANZE (VI) – Italy.
FENDT is a worldwide brand of AGCO
© AGCO 2019

June 2019

79037318C

English

Summary of Contents for IDEAL Series

Page 1: ...eries Combine IDEAL 7 IDEAL 7PL IDEAL 7T IDEAL 8 IDEAL 8PL IDEAL 8T IDEAL 9 IDEAL 9PL IDEAL 9T Breganze AGCO S p A Via F Laverda 15 17 36042 BREGANZE VI Italy FENDT is a worldwide brand of AGCO AGCO 2...

Page 2: ...Find manuals at https best manuals com...

Page 3: ...m 3 Brake system 4 Axles 5 Hydraulic system 6 Electrical system 7 Cab 8 Air conditioning and heating system 9 Feeding system 10 Threshing system 11 Grain tank and elevator system 12 Discharge system 1...

Page 4: ...3 1 2 8 4 LS pump identification 1 14 1 2 8 5 Propel motor identification 1 14 1 2 8 6 Ground drive transmission identification 1 14 1 2 8 7 Trailer hitch identification if equipped 1 15 1 3 Safety 1...

Page 5: ...arning Explosion hazard 1 40 1 3 30 21 Burn hazard radiator 1 40 1 3 30 22 Burn hazard hot surface 1 41 1 3 30 23 Impact hazard coiled spring variator 1 41 1 3 30 24 Jack point 1 41 1 3 30 25 No step...

Page 6: ...1 58 1 4 2 Mass weight 1 60 1 4 3 Tire specifications 1 61 1 4 4 Engine specifications 1 64 1 4 5 Lubrication specifications 1 65 1 4 6 Machine system specifications 1 68 1 4 7 Cab specifications 1 7...

Page 7: ...Table of contents 1 4 IDEAL Series Combine 79037318C Find manuals at https best manuals com...

Page 8: ...se This machine is designed solely for use in customary agricultural operations Do not use this machine for any application or purpose other than those described in this manual The manufacturer accept...

Page 9: ...g center on the proper way to recycle or dispose waste 1 1 7 Shield care Clean the shields with water only or a silicone remover if necessary IMPORTANT Do not use a cleaner with alcohol in it A cleane...

Page 10: ...ealer fax number 1 2 1 Serial number plate Serial numbers identify the machine and are important if servicing or repair parts are necessary The machine serial number plate 1 is below the cab on the ri...

Page 11: ...Creo Illustrate Images Josh OPUS 1 18 New folder homologation plate svg HVJHE0110161901 HVJHE0110161001 GUID 1239311B E6FD 4CC2 B4F8 55BBA7D31079 low svg Low Fig 2 1 2 3 Serial number plate EAC Serial...

Page 12: ...A413 42F6 BDB6 2158A432B831 high jpg High Fig 4 1 Beginning symbol 2 World manufacturer code 3 Brand G AGCO 4 Machine description 5 Check letter 6 0 7 Plant code 8 Progressive unit number 9 End symbo...

Page 13: ...plate 1 2 6 1 Location of the engine serial number The engine serial number is stamped on the cylinder block as the picture shows The serial number is also marked on the type plate Location of the eng...

Page 14: ...nr 1 2 3 4 5 AGCO POWER INC Manufacturer Power Valve clearance KLD011001 EM EXP ENGINE NOT FOR USE IN EU NON ROAD MOBILE MACHINERY 01 01 2019 GUID 14721156 E6E2 42F2 9E31 3E1754B2059D low svg Low Fig...

Page 15: ...ehicle identification number Total maximum permitted mass Max permitted mass on the axles Towing maximum admissible mass GUID 8AAB90FD 3B02 4F4C AE60 BCB6A0EF9916 high jpg High Fig 10 1 2 8 2 Homologa...

Page 16: ...ages Josh OPUS 1 18 New folder homologation plate svg HVJHE0110160801 GUID 88BBF122 BB87 4078 B0DB 2B96ECD43DD7 low svg Low Fig 11 1 2 8 3 Combine identification The machine type and VIN vehicle ident...

Page 17: ...01 plate svg GUID D6BA93E1 D169 42FA BC8B 906AB6BE26CA low svg Low Fig 14 1 2 8 6 Ground drive transmission identification The identification plate 1 is on the front of the ground drive transmission 1...

Page 18: ...4F BB88 4CAE 8279 CD924FACE100 high jpg High Fig 16 CUNA trailer hitch The identification plate 1 is located on the right hand side NOTE This type of hitch is only used in the Italian market GUID 2FE7...

Page 19: ...e and those depicted in this manual DANGER This symbol is used in this manual whenever your safety is involved Take the time to read and follow the instructions Most importantly be careful You can nev...

Page 20: ...ary use a weak soap and water solution 1 3 4 A word to the technician Read and understand the safety section in this service manual before operating or servicing the machine Read and understand the sa...

Page 21: ...operate the machine with any shields or guards removed If the removal of shields or guards is necessary to make a repair they must be replaced before operation 1 3 6 Prepare for operation Read and un...

Page 22: ...pg High Fig 20 Pay special attention because some activated devices open grain tank extensions open grain unloading auger fully raised header etc may affect the stability of the machine Do not use the...

Page 23: ...pplicable laws PPE includes equipment to prevent injury to your eyes lungs ears head hands and feet Always keep hands feet hair and your clothes away from parts that move Do not put on loose clothing...

Page 24: ...blic roads when the instructional seat is used GUID 5BA328EA 7732 4CE8 97B2 6511151E943C high jpg High Fig 25 1 3 12 Operator out of seat Stay in the operator seat when the engine is on If you leave t...

Page 25: ...te the engine in a closed building unless the exhaust is ventilated to the outside Do not tamper with or modify the exhaust system with unapproved extensions GUID 55072A39 D882 4355 8ABA 05660F3F6EDA...

Page 26: ...e if there are persons near the machine If the header is plugged do not try to manually remove the plug if the engine is running Stop the engine apply the parking brake and take the key with you Manua...

Page 27: ...ons regarding movement of farm equipment on public roads Use head lamps flashing warning lamps tail lamps and turn signals day and night unless prohibited by local law Make sure all the beacon lamps a...

Page 28: ...ce information Before you do maintenance lubricate do servicing clean or make adjustments Park the machine on a solid level surface Make sure that all the controls are in the neutral position and appl...

Page 29: ...a shaft and result in injury to persons or damage to the machine When you install a quick disconnect yoke the spring activated locking pins must move freely and be in the groove on the shaft Pull on t...

Page 30: ...res can occur Frequently remove crop material from the machine and examine for components that are too hot Do checks on the machine each day for noises that are not usual Unusual noises can indicate a...

Page 31: ...o not use your bare hand Wear leather gloves for hand protection and safety goggles for eye protection Remove all pressure before you loosen hydraulic lines Lower equipment in the up position close th...

Page 32: ...or machine damage can occur Stop the engine and stop all components from moving before servicing Keep out of the engine compartment while the engine is in operation Before you open the engine cover s...

Page 33: ...el GUID C7F758F4 CC0C 482B 9ED5 26557B3F0262 high jpg High Fig 48 1 3 25 1 Ultra low sulfur diesel Ultra Low Sulfur Diesel ULSD poses a greater static ignition hazard than earlier diesel formulations...

Page 34: ...t damage and battery explosion can occur if the booster cables are not installed correctly Battery posts terminals and other battery parts contain lead and lead compounds Clean your hands after you to...

Page 35: ...17A1 47F6 A182 788369A4B372 low svg Low Fig 52 1 3 28 Replacement parts Where replacement parts are necessary for machine maintenance and servicing you must use original equipment replacement parts Th...

Page 36: ...when liquids are drained Do not let any waste flow on the ground into the sewer or into any water source Only discard refrigerants with specialist companies with expert personnel and the necessary tec...

Page 37: ...2BB3 4198 9511 90646E4671C6 high jpg High Fig 57 The right side of the machine GUID FD8FB86F F695 4BD9 A7F5 D0EADF087870 high jpg High Fig 58 The front of the machine 1 General 1 34 IDEAL Series Comb...

Page 38: ...e 1 3 30 2 Lubrication points right side GUID 894A2C1B DC6F 45A6 99AA 729FF215B355 high jpg High Fig 60 Lubrication points on the right side of machine and hours of operation between lubrication GUID...

Page 39: ...ubrication 1 3 30 4 Break Glass Exit Break glass Exit Break glass in case of an emergency exit Exit cab 1 3 30 5 Lift point Lift point The lift symbol identifies an approved lift point on the machine...

Page 40: ...ntanglement hazard belt and chain drives Do not open remove or reach around shields while the engine is operating Wait for all machine components to stop before you open a shield or do maintenance and...

Page 41: ...with a 24 volt power supply Explosion hazard can occur causing serious injury or death 1 3 30 12 Battery disconnect Battery disconnect Battery disconnect switch 1 3 30 13 Battery negative terminal Bat...

Page 42: ...ounter clockwise to lock into place Lift the telescopic deck handrail and turn clockwise to lower back into the stowed position 1 3 30 17 Unloader drive Unloader drive Leave a 1 mm to 2 mm space betwe...

Page 43: ...cing hazard Remove the negative cable s from the battery s before you remove the starter solenoid cover and before servicing electrical system 1 3 30 21 Burn hazard radiator Burn hazard radiator Burn...

Page 44: ...e variator 1 3 30 24 Jack point Jack point CMGHE0110211501 Original art m TECHNICL _MASSEY Hesston OpMan 2370 UHD LSB Information Decals 700745037_rev1 pdf Shows the location to put a jack 1 3 30 25 N...

Page 45: ...ut torque HVJHE0110192701 Original art Desktop ACW2173510_1lug nuts rear tires pdf Tighten the lug nuts to 750 Nm 550 lbf ft 1 Before you operate the machine the first time 2 Tighten the lug nuts agai...

Page 46: ...1 Explosion hazard Explosion hazard Explosion hazard accumulator contains gas and oil under pressure An authorized dealer must charge repair or replace an accumulator that does not operate correctly 1...

Page 47: ...rush hazard Hands and arm entanglement hazard belt and chain drives Wait until all machine components have completely stopped rotating before opening shield and doing maintenance repair work 1 3 30 36...

Page 48: ...g honk the horn twice before starting the engine 1 3 30 39 Operators manual Operators manual General safety alert Read and understand the Operator s Manual before operating the machine 1 3 30 40 Dange...

Page 49: ...ng shield and doing maintenance repair work 1 3 30 43 Warning Crush hazard Warning Crush hazard When the machine is not in use the wheel chocks must be in position 1 3 30 44 Warning Seat belt Warning...

Page 50: ...255700E83578 high jpg High Fig 62 EU Front 1 White and red reflector GUID B9F4DC90 1D06 4FCE B532 4C4E534CFDE9 high jpg High Fig 63 EU Rear 1 White and red reflector GUID 5C1AA222 1D5B 44E6 9896 5C99...

Page 51: ...B636B7D25EF8 high jpg High Fig 64 France and Germany Right 1 Orange reflector GUID BF3E59E1 ADA2 4162 99DC 4F7CC2D37516 high jpg High Fig 65 France and Germany Left 1 Orange reflector 1 General 1 48 I...

Page 52: ...th America and South America Front 1 Yellow reflector GUID 6678061E E44C 45EC AF02 6B31D9F1A30C high jpg High Fig 67 North America and South America Rear 1 Red reflector 2 Red orange reflector 3 Slow...

Page 53: ...cy exit is above the right control console The hammer is to break the right side glass to let you exit the cab in an emergency GUID C206E9C5 9BBD 4B1C BB42 D598C1923685 high jpg High Fig 68 GUID D2789...

Page 54: ...or dye on the belts because this can make the belts weak 1 3 33 Fall protection rails To prevent falls when in inspection and maintenance operations these models are equipped with fall protection rail...

Page 55: ...ixed fall protection rail 1 attached to the platform To access the windscreen there is a rail 2 that moves Lift the top of the rail and push toward the front of the machine The gate will automatically...

Page 56: ...rate Images Josh OPUS 1 18 cylinder stop svg 1 2 3 HVJHE0110027301 GUID 537BF7F4 06EB 4E8C 99E6 04B0653F6F80 low svg Low Fig 74 1 3 35 Disengage the feeder house cylinder stop Procedure Lift the cylin...

Page 57: ...ed to one side When working on a downhill slope do not exceed the permitted work limits Work in crosswise passes to change direction always point the header uphill Make no sudden turns especially when...

Page 58: ...her supplied with the combine is as follows 1 Pull out the locking pin 2 Squeeze the handle 3 Spray towards the base of the fire If replacing the fire extinguisher use an appropriately sized EC approv...

Page 59: ...Measurements were made under normal working conditions the operator s seat complies with Directive 78 764 EC and further updates NOTE Other factors that are independent of the machine such as driving...

Page 60: ...ty devices is only as comprehensive as the operator allows in practicing caution and following the manufacturer s instructions whenever the machine is running Any supplementary local regulations must...

Page 61: ...eder to center of front wheel track 2750 mm 108 3 in C Wheel base 4075 mm 160 4 in D Center of rear wheel to tailboard guard 2990 mm 117 7 in E Center of rear wheel to end of 7 6 m 25 ft unloading aug...

Page 62: ...5 in 762 0 mm 30 0 in 2730 mm 107 5 in 914 4 mm 36 0 in 2870 mm 113 0 in C Width outside of front tires Standard 3290 mm to 4000 mm 129 5 in to 157 5 in Standard with duals 5110 mm to 5460 mm 201 2 i...

Page 63: ...ass weight IDEAL 7 Wheels ParaLevel Tracks Total 19 460 kg 42 902 lbs 20 365 kg 44 897 lbs 23 085 kg 50 893 lbs Front 9960 kg 21 958 lbs 10 865 kg 23 953 lbs 13 640 kg 30 071lbs Rear 9500 kg 20 943 lb...

Page 64: ...mass weight NOTE The weights in the table below refer to the Italian approval and are displayed on the respective approvals tag for all other countries check the maximum permitted weights displayed i...

Page 65: ...9 5 in 620 70 R42 184A8 975 DW27Bx38 198 mm 7 8 in 3290 mm 129 5 in 710 70 R42 185A8 925 DW27Bx32 105 mm 4 1 in 3490 mm 137 4 in Wheels front tires Tire size Load index Tire load capacity at 15 km h 9...

Page 66: ...mm 137 4 in 800 70 R38 184A8 13950 kg 30754 lbs 9000 kg 19842 lbs 975 DW30Bx3 2 198 mm 7 8 in 3490 mm 137 4 in 900 60 R32 184A8 13950 kg 30754 lbs 9000 kg 19842 lbs 925 DW27Bx3 2 50 mm 2 0 in 3680 mm...

Page 67: ...9 in 1 1 For track machines 3790 mm 149 2 in 1 4 4 Engine specifications Engine IDEAL 7 IDEAL 8 IDEAL 9 Engine manufacture AGCO Power Inc MAN Truck Bus AG Engine type 98 LFVC D5 1352 D2676LE145 D3876...

Page 68: ...Maximum operating coolant temperature 106 C 223 F Thermostat starts to open 79 C 174 F 87 C 189 F 86 C 187 F Thermostat fully open 83 C 181 F 95 C 203 F 96 C 205 F Fluids IDEAL 7 IDEAL 8 IDEAL 9 Fuel...

Page 69: ...40 Fendt High Performance Grade 5W 30 AGCO Parts High Performance Oil 5W 30 Hydraulic oil IDEAL 7 IDEAL 8 IDEAL 9 Total system quantity 110 L 29 gal Reservoir quantity 52 L 13 7 gal minimum 68 L 18 ga...

Page 70: ...oil Bottom unloader gearbox IDEAL 7 IDEAL 8 IDEAL 9 Quantity 3 4 L 3 6 qt Type SAE 75W 90 synthetic gear oil Header drive gearbox IDEAL 7 IDEAL 8 IDEAL 9 Quantity 6 3 L 6 7 qt Type SAE 75W 90 synthet...

Page 71: ...90 Hubs RWA IDEAL 7 IDEAL 8 IDEAL 9 Quantity each hub 1 6 L to 1 8 L 1 7 qt to 1 9 qt Type AGCO SAE 80W 90 gear oil Type EME Fendt Super Trans 85W 90 AGCO Parts Axle Oil LS 80W 90 1 4 6 Machine syste...

Page 72: ...wing Unloading rate continuous Per ASAE spec 140 liters 4 0 bushel per second 210 liters 6 0 bushel per second Discharge height for Streamer 140 140 l s 4328 5 mm 170 4 in to 4637 0 mm 182 6 in Discha...

Page 73: ...justable speed from the cab Passive 8 adjustable vanes Drive Chopper High Mechanical with a speed of 3600 rpm Low Mechanical with a speed of 850 rpm 1 4 7 Cab specifications General cab IDEAL 7 IDEAL...

Page 74: ...mber lamps on the cab roof Beacon rear One amber lamp on the rear rail Unloader stop tail One amber lamp on the unloader Forward facing long range Two halogen lamps on the cab upper valence Forward fa...

Page 75: ...eader lift cylinders IDEAL 7 IDEAL 8 IDEAL 9 Piston diameter 70 mm 2 8 in 80 mm 3 1 in Closed length 1127 mm 44 4 in 1127 mm 44 4 in Stroke 835 mm 32 9 in 835 mm 32 9 in Unloading auger cylinder IDEAL...

Page 76: ...l Maximum pressure 9 5 bar 138 psi Compressor lubrication Shared with engine 1 4 13 Machine drive specifications Ground drive IDEAL 7 IDEAL 8 IDEAL 9 Description 2 speed ground drive transmission sync...

Page 77: ...in pilot diameter 20x M24x3 Transmission IDEAL 7 IDEAL 8 IDEAL 9 Type Sychronized ranges and differential lock Speeds Two Ground speed IDEAL 7 IDEAL 8 IDEAL 9 Field mode low gear 15 km h 9 3 mph Field...

Page 78: ...le breakage indicator and valve for controlled emergency braking 1 4 16 Wheel torque specifications Front wheels IDEAL 7 IDEAL 8 IDEAL 9 Wheel to final drive flange 900 Nm 665 lbf ft Inner dual to out...

Page 79: ...1 General 1 76 IDEAL Series Combine 79037318C...

Page 80: ...0 2 3 8 2 Remove water from the fuel system 2 31 2 3 9 Change the auxiliary fuel filter 2 31 2 4 Diesel exhaust fluid DEF 2 32 2 4 1 Diesel exhaust fluid DEF 2 32 2 4 2 Description of the selective ca...

Page 81: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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