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Milling

 

34130533060  

Printed in Germany

 

 

Inspection following repairs 

 

C-SC_CSSM 

Version 1.0 

16.04.2020 

Page 

75

 of 

75

 

 

All rights reserved by FEIN, especially in case of property rights applications.   

FEIN retains all rights of disposal, such as copying and circulation. 

 

 

10  Inspection following repairs 

Always:  Visual inspection 

Speed check 

Insert tool 

Testing  
(e. g., demo material 1 87 20 198 00 0) 

Mains-operated machines: 

Electrical safety test 

If restart lock present: 

Check restart lock 

Brake function available: 

Brake function check 

 

Summary of Contents for KFH17-15R

Page 1: ...Milling 34130533060 Printed in Germany Repair instructions Applies to KFH17 15R KFH17 15RT...

Page 2: ...est and diagnostics options 14 8 Disassembly 15 Removing the milling head 15 Removing the guide plate unit 15 Removing the guide plate unit 16 Removing the handle milling head 17 Removing the gearbox...

Page 3: ...oning the gearbox housing 48 Positioning the carbon brushes 49 Fitting the switch 52 Positioning the electronics 53 Assembling the handle 55 Assembling the handle applies to KFH17 15R 55 Assembling th...

Page 4: ...75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 1 Models described These repair instructions descr...

Page 5: ...special tools catalogue can be found in the FEIN electronic information system Lubricants and auxiliary substances The lubricants catalogue can be found in the FEIN electronic information system List...

Page 6: ...opying and circulation 3 Symbols used Refers to measures for avoiding the risk of injuries Refers to information or instructions that should be followed Non observance can result in damage or malfunct...

Page 7: ...untry must be observed The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations are to be observed during commissioning The German Equi...

Page 8: ...slight or minor injuries This may also be used as a warning against material damage Please note Indicates a potentially harmful situation If this situation is not avoided the product or an object in...

Page 9: ...served by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 5 3 Information Indicates notes that provide information or instru...

Page 10: ...uch as copying and circulation 6 Tools lubricants and auxiliary substances required Standard tools Dial gauge Arbor press Plastic hammer Cross head screwdriver PH2 Socket head wrench 3 mm Socket head...

Page 11: ...m inner diameter 20 mm inner diameter 30 mm outer diameter 37 mm outer diameter 41 mm outer diameter 47 mm outer diameter 17 mm outer diameter 11 mm inner diameter 40 mm outer diameter 26 mm inner dia...

Page 12: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Special tools Drawing off socket cap 64104150008 Chuck cone 19 mm diameter 64107019007 26 mm...

Page 13: ...rights applications FEIN retains all rights of disposal such as copying and circulation Lubricants and auxiliary substances required The manufacturer s specifications for the lubricants used can be fo...

Page 14: ...0 Page 14 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 7 Test and diagnostics options Test d...

Page 15: ...s applications FEIN retains all rights of disposal such as copying and circulation 8 Disassembly Removing the milling head Removing the guide plate unit Tools Socket head wrench 5 mm 1 Unscrew the thr...

Page 16: ...ch as copying and circulation Removing the guide plate unit Tools Torx T20 Torx T25 Open end wrench size 15 1 Unscrew the four screws 1 2 Remove the guide plate 2 INFORMATION Warm up the screws using...

Page 17: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Removing the handle milling head Steps that must be completed Removing the guide plate unit Tools Socket...

Page 18: ...as copying and circulation Removing the gearbox unit Steps that must be completed Removing the guide plate unit Removing the handle Tools Torx T25 Socket head wrench 4 mm Plastic hammer 1 Unscrew the...

Page 19: ...circulation Removing the gearbox unit Remove flywheel Steps that must be completed Removing the guide plate unit Removing the handle Removing the gearbox unit Tools Socket head wrench 3 mm Hook and pi...

Page 20: ...16 04 2020 Page 20 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 1 Remove flywheel 3 Fix...

Page 21: ...oving the crown wheel Steps that must be completed Removing the guide plate unit Removing the handle Removing the gearbox unit Tools Torx T15 Extractor tool 64104101002 Circlip pliers 1 Remove the cir...

Page 22: ...tion Removing the drive shaft with needle bearing Steps that must be completed Removing the guide plate unit Removing the handle Removing the gearbox unit Removing the housing Tools Arbor press Sleeve...

Page 23: ...ights applications FEIN retains all rights of disposal such as copying and circulation 8 2 3 Removing the drive shaft with needle bearing 4 Press out the needle bearing 1 5 Remove the washer 2 INFORMA...

Page 24: ...disposal such as copying and circulation Removing the grooved ball bearing Steps that must be completed Removing the guide plate unit Removing the handle Removing the gearbox unit Removing the drive s...

Page 25: ...ng and circulation Removing the drive shaft Steps that must be completed Removing the guide plate unit Removing the handle Removing the gearbox unit Removing the drive shaft Removing the crown wheel T...

Page 26: ...property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 5 Removing the drive shaft 3 Remove the sealing ring 1 INFORMATION The sealing ring 1 is destroyed...

Page 27: ...eps that must be completed Removing the guide plate unit Removing the handle Removing the gearbox unit Removing the drive shaft Removing the crown wheel Tools Arbor press Sleeve 89 mm outer diameter 7...

Page 28: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the handle Tools Torx T15 PH2 cross head screwdriver 1 Unscrew the six...

Page 29: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 Removing the handle 6 Open the terminals 1 and remove the cables 7...

Page 30: ...y FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the housing Removing the electronics Steps that must be completed...

Page 31: ...hts of disposal such as copying and circulation Removing the carbon brushes Steps that must be completed Remove handle Tools Torx T15 Long nosed pliers Assembly aid 3 Unscrew the screw 1 4 Remove the...

Page 32: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the gearbox housing Steps that must be completed Removing the milling head Removing t...

Page 33: ...ions FEIN retains all rights of disposal such as copying and circulation 8 4 3 Removing the gearbox housing Steps that must be completed Removing the milling head Removing the handle Removing the swit...

Page 34: ...75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 3 Removing the gearbox housing 3 Remove the sp...

Page 35: ...applications FEIN retains all rights of disposal such as copying and circulation Removing the motor Removing the stator Steps that must be completed Removing the milling head Removing the handle Remo...

Page 36: ...any Disassembly C SC_CSSM Version 1 0 16 04 2020 Page 36 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and ci...

Page 37: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Removing the armature Steps that must be completed Removing the milling head Removing the handle Remov...

Page 38: ...culation Disassembling the armature Steps that must be completed Removing the milling head Removing the handle Removing the switch Removing the carbon brushes Removing the gearbox housing Removing the...

Page 39: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 3 Disassembling the armature 3 Remove the magnet 1 INFORMATION The magnet is destroyed during removal and...

Page 40: ...rights applications FEIN retains all rights of disposal such as copying and circulation Removing the gearbox housing Steps that must be completed Removing the milling head Removing the handle Removin...

Page 41: ...75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 4 Removing the gearbox housing 3 Remove the sp...

Page 42: ...he motor Assembling the armature Tools Arbor press Ball bearing support 19 mm 26 mm 1 Position the plate 1 2 Press on the grooved ball bearing 2 3 Position the spacer sleeve 3 4 Press on the bevel pin...

Page 43: ...g the armature Steps that must be completed Assembling the gearbox housing Assembling the armature 1 Press in the armature 1 INFORMATION The plate must lie in the recess of the air guide ring NOTE Dam...

Page 44: ...rights applications FEIN retains all rights of disposal such as copying and circulation Fitting the stator Tools Arbor press Pressure piece 64122003000 Sleeve 40 mm outer diameter 26 mm inner diameter...

Page 45: ...5 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Fitting the stator 2 Position the sleeve 1 IN...

Page 46: ...on 1 0 16 04 2020 Page 46 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Fitting the sta...

Page 47: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Fitting the housing Assembling the gearbox housing 1 Position the spiral spring 1 and the bolt 2 wit...

Page 48: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Positioning the gearbox housing Steps that must be completed Assembli...

Page 49: ...as copying and circulation Positioning the carbon brushes Steps that must be completed Assembling the gearbox housing Assembling the armature Positioning the armature Fitting the stator Positioning th...

Page 50: ...operty rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 3 Positioning the carbon brushes 5 Connect the cable 1 6 Position the carbon brush 2 7 Position the s...

Page 51: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 3 Positioning the carbon brushes 10 Position the cove...

Page 52: ...ing and circulation Fitting the switch Steps that must be completed Assembling the gearbox housing Assembling the armature Positioning the armature Fitting the stator Positioning the gearbox housing T...

Page 53: ...rights of disposal such as copying and circulation Positioning the electronics Steps that must be completed Assembling the gearbox housing Assembling the armature Positioning the armature Fitting the...

Page 54: ...ights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 5 Positioning the electronics 4 Open the two terminals...

Page 55: ...ts applications FEIN retains all rights of disposal such as copying and circulation Assembling the handle Assembling the handle applies to KFH17 15R Tools Torx T15 Assembly aid 1 Connect the cables 1...

Page 56: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 1 Assembling the handle applies to KFH17 15R 7 Position the handl...

Page 57: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the handle applies to KFH17 15RT 120V Tools Torx T15 Assembly aid 1 Position the handle half she...

Page 58: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 2 Assembling the handle applies to KFH17 15RT 120V 5 Position the terminal 1 6 Positi...

Page 59: ...rty rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 2 Assembling the handle applies to KFH17 15RT 120V 10 Position the choke 1 INFORMATION Note the position...

Page 60: ...IN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the milling head Assembling the grooved ball bearing Tools Arbor pr...

Page 61: ...l such as copying and circulation Assembling the drive shaft Steps that must be completed Assembling the grooved ball bearing Tools Arbor press Sleeve 40 mm outer diameter 30 mm inner diameter 1 Posit...

Page 62: ...2020 Page 62 of 75 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 2 Assembling the drive shaft...

Page 63: ...s FEIN retains all rights of disposal such as copying and circulation Assembling the flywheel Steps that must be completed Assembling the grooved ball bearing Assembling the drive shaft Tools Plastic...

Page 64: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 3 Assembling the flywheel 4 Position the springs 1 INFORMATION Apply...

Page 65: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Assembling the grooved ball bearing Tools Arbor press Sleeve 41 mm outer diamet...

Page 66: ...ons FEIN retains all rights of disposal such as copying and circulation Assembling the drive shaft with needle bearing Steps that must be completed Assembling the grooved ball bearing Tools Arbor pres...

Page 67: ...reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 5 Assembling the drive shaft with needle bearing 4 Position...

Page 68: ...eps that must be completed Assembling the grooved ball bearing Assembling the drive shaft with needle bearing Tools Arbor press Dial gauge Sleeve 30 mm outer diameter 18 5 mm inner diameter Sleeve 17...

Page 69: ...hts applications FEIN retains all rights of disposal such as copying and circulation 9 4 6 Assembling the crown wheel 5 Press in the circlip 2 INFORMATION Press the circlip into the groove of the driv...

Page 70: ...grooved ball bearing Assembling the drive shaft Assembling the drive shaft with needle bearing Assembling the crown wheel Tools Torx T20 Socket head wrench 4 mm 1 Fill the gearbox grease 2 Position th...

Page 71: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 7 Assembling the gearbox unit 4 Position the bearing housing 1 Other...

Page 72: ...opying and circulation Assembling the handle milling head Tools Socket head wrench 3 mm Socket head wrench 5 mm 1 Position the handle 1 2 Screw in the screw 2 10 Nm 3 Repeat step 2 on the opposite sid...

Page 73: ...pen end wrench size 15 Socket head wrench 5 mm Slotted screwdriver 1 Turn in the locking knob 1 2 Screw in the screw 2 INFORMATION Apply Loctite 242 thread locking compound to the thread of the lockin...

Page 74: ...as copying and circulation 9 4 9 Assembling the guide plate unit 6 Position the sleeve 3 Sleeve first on gearbox unit Diagram 1 Position the guide plate 1 2 Screw in the four screws 2 4 Nm INFORMATIO...

Page 75: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Inspection following repairs Always Visual inspection Speed check Insert tool Testing e g demo m...

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