Fein GSZ8-280P Repair Instructions Download

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GSZ 8-280P; GSZ 8-280PE; GSZ 8-280PL; GSZ 8-280PEL; GSZ 8-90PEL

Repair instructions

C-SC_CSSM

Version 1.0

2015-12-09

All rights reserved by FEIN, especially in case of property rights applications.
FEIN retains all rights of disposal, such as copying and circulation

Page

Summary of Contents for GSZ8-280P

Page 1: ...SZ 8 280PEL GSZ 8 90PEL Repair instructions C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as...

Page 2: ...eserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 53 1 Models described 2 Technical data 3 Notes and requ...

Page 3: ...y FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 53 These repair instructions describe how to repair the followin...

Page 4: ...ll the technical data can be found in the operating instructions for the model Tests Up to date test data and test instructions after repair can be found on the FEIN Extranet Customer Service Repair G...

Page 5: ...echanical and electrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can...

Page 6: ...tools Special tools Plastic hammer Drawing off socket cap 6 41 04 150 00 8 Slotted screwdriver Chuck cone 19 mm 6 41 07 019 00 7 Slotted screwdriver small Assembly aid 6 41 22 121 01 0 Torx T15 Press...

Page 7: ...on Page 7 of 53 Standard tools Sleeve 20 mm inner diameter 32 mm outer diameter 21 mm inner diameter 26 mm outer diameter 16 mm inner diameter 31 mm outer diameter 11 mm inner diameter 16 mm outer dia...

Page 8: ...s reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 53 Lubricants GSZ 8 280PL GSZ 8 280PEL Oil acid free...

Page 9: ...sion 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 9 of 53 Removing the cover 1...

Page 10: ...ations FEIN retains all rights of disposal such as copying and circulation Page 10 of 53 Replacing the mains cable 1 Unscrew the screw 1 2 Remove the cable clamp 2 3 Pull off the cover 3 4 Slide the a...

Page 11: ...ts of disposal such as copying and circulation Page 11 of 53 Removing the switch 1 Unscrew the screw 1 2 Remove the cable clamping piece 2 3 Unscrew the two screws 3 4 Remove the upper part of the cov...

Page 12: ...ion Page 12 of 53 Removing the switch 1 Remove the insulating hose 1 2 Pull the stranded wire of the contact spring off the stranded wire of the electronics 2 3 Open the cover 3 4 Insert a small slott...

Page 13: ...l C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 13 of 53 Remo...

Page 14: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 53 Removing the collar bearing 1 Pull the...

Page 15: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 53 Removing the stator 1 Remove the air guide ring 1 2 Remove the slide switch 2 3 Pull off...

Page 16: ...moval C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 53...

Page 17: ...09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 17 of 53 Removing the armature applies to GS...

Page 18: ...s FEIN retains all rights of disposal such as copying and circulation Page 18 of 53 Removing the armature applies to GSZ 8 280PL GSZ 8 280PEL 1 Pull the intermediate gearbox with armature 1 off the co...

Page 19: ...ations FEIN retains all rights of disposal such as copying and circulation Page 19 of 53 Removing the armature applies to GSZ 8 90PEL 1 Pull the intermediate gearbox with armature 1 off the collar bea...

Page 20: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 53 Removing the armature 1 Remove the rubber socket 1 2 Pull off the magnet 2 The magn...

Page 21: ...ll rights of disposal such as copying and circulation Page 21 of 53 Removing the intermediate gearbox applies to GSZ 8 280PEL GSZ 8 280PEL GSZ 8 90PEL 1 Remove the circlip 1 2 Press the grooved ball b...

Page 22: ...s applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 53 Removing the collar bearing applies to GSZ 8 280PE GSZ 8 280PE 1 Remove air guide ring 1 2 Remove the c...

Page 23: ...l rights of disposal such as copying and circulation Page 23 of 53 Removing the collar bearing applies to GSZ 8 280PE GSZ 8 280PE 1 Press out the drive shaft 1 2 Remove the ring 2 3 Remove the sealing...

Page 24: ...ts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 24 of 53 Removing the collar bearing applies to GSZ 8 28...

Page 25: ...ghts applications FEIN retains all rights of disposal such as copying and circulation Page 25 of 53 Removing the collar bearing applies to GSZ 8 280PL GSZ 8 280PEL 1 Unscrew the sleeve 1 left handed t...

Page 26: ...ions FEIN retains all rights of disposal such as copying and circulation Page 26 of 53 Removing the collar bearing applies to GSZ 8 90PEL 1 Unscrew the sleeve 1 left handed thread 2 Unscrew the screw...

Page 27: ...ll rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 27 of 53 Removing the collar bearing applies to G...

Page 28: ...ations FEIN retains all rights of disposal such as copying and circulation Page 28 of 53 Removing the shaft applies to GSZ 8 280PL GSZ 8 90PEL GSZ 8 280PEL 1 Remove the circlip 1 2 Press off the groov...

Page 29: ...uch as copying and circulation Page 29 of 53 Fitting the collar bearing applies to GSZ 8 280P GSZ 8 280PE 1 Press the drive shaft 1 into the grooved ball bearing 2 Insert the sealing ring 2 3 Press th...

Page 30: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation Page 30 of 53 Fitting the collar bearing applies to GSZ 8 280P GSZ 8 280PE 1 Press in the ring 1 2 Insert the...

Page 31: ...ins all rights of disposal such as copying and circulation Page 31 of 53 Fitting the shaft applies to GSZ 8 90PL GSZ 8 90PEL GSZ 8 280PEL 1 Insert the disc 1 2 Soak the felt ring 2 with oil 3 Insert t...

Page 32: ...perty rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 53 Fitting the collar bearing applies to GSZ 8 90PL GSZ 8 90PEL GSZ 8 280PEL 1 Press the shaft...

Page 33: ...l rights of disposal such as copying and circulation Page 33 of 53 Fitting the collar bearing applies to GSZ 8 280PL GSZ 8 280PEL 1 Screw the clutch part 1 hand tight onto the shaft 2 Insert the clutc...

Page 34: ...IN retains all rights of disposal such as copying and circulation Page 34 of 53 Fitting the collar bearing applies to GSZ 8 90PEL 1 Attach the gear wheel 1 2 Fit the disc and screw in the cylinder hea...

Page 35: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Page 35 of 53 Fitting the intermediate gearbox applies to GSZ8 280PL GSZ8 280PEL GSZ8 90PEL 1 Insert t...

Page 36: ...ying and circulation Page 36 of 53 Fitting the armature GSZ 8 280PE GSZ 8 280PL GSZ 8 280PEL 1 Press the grooved ball bearing 1 onto the armature 2 Press the armature into the intermediate gearbox 2 3...

Page 37: ...ng the armature GSZ 8 90PEL 1 Press the grooved ball bearing 1 onto the armature 2 Press the armature into the intermediate gearbox 2 3 Press the sealing ring 3 onto the armature 4 Carefully press the...

Page 38: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 38 of 53 Fitting the armature GSZ 8 280PE 1 Sli...

Page 39: ...lly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 39 of 53 Fitting the stator 1 Press the stator 1 into the motor housing in the corr...

Page 40: ...2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 40 of 53 Fitting the stator 1 Slide t...

Page 41: ...on 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 41 of 53 Fitting the contact s...

Page 42: ...C_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 42 of 53 Fitting t...

Page 43: ...reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 43 of 53 Fitting the collar bearing GSZ 8 280PE 1 Slide the...

Page 44: ...15 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 44 of 53 Fitting the collar bearing app...

Page 45: ...cations FEIN retains all rights of disposal such as copying and circulation Page 45 of 53 Fitting the collar bearing applies to GSZ 8 280PL GSZ 8 280PEL 1 Put the collar bearing 1 with clutch part ont...

Page 46: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 46 of 53 Fitting the collar bearing applies to GSZ 8 90PEL 1 Place the seal 1 on the intermediate g...

Page 47: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 47 of 53 Fitting the collar bearing applies to GSZ 8 90PEL 1 Slide the coll...

Page 48: ...sposal such as copying and circulation Page 48 of 53 Fitting the switch and electronics 1 Fit the carbon brush 1 and connect it as shown in the connection diagram on both sides 2 Place the spring 2 of...

Page 49: ...Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 49 of 53 Fitting the swi...

Page 50: ...n Page 50 of 53 Fitting the switch and electronics 1 Slide the switch 1 onto the motor housing Pay attention to cable routing see picture two 2 Attach the electronics 2 to the switch until the lock en...

Page 51: ...hts of disposal such as copying and circulation Page 51 of 53 Fitting the cover 1 Place the upper part of the cover 1 on the lower part of the cover 2 Screw in the two screws 2 1 5 Nm Please note The...

Page 52: ...Z 8 280PEL GSZ 8 90PEL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as...

Page 53: ...Z 8 280PEL GSZ 8 90PEL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 09 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as...

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