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Fein FSC1.6Q, Manual

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Fein FSC1.6Q Manual Download Page 18

All rights reserved by FEIN, especially in case of industrial rights registration.  
Any power of disposition such as copying and right of transfer is situated with FEIN. 

Sahre / MVK                                                       04 / 13       

                      

FEIN REPAIR TOOLS 

18/49 

 

4.  Disassembly 

4.1. 

Preparation   

4.2. 

Electronics 

4.3. 

Carbon brushes and carbon holder 

4.4. 

Disassembly of gearbox 

4.5. 

Disassembly of field magnet 

4.6. 

Disassembly of armature 

4.7.      Disassembly of outer bearing 

Summary of Contents for FSC1.6Q

Page 1: ...R TOOLS All rights reserved by FEIN especially in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FSC 1 6 Q...

Page 2: ...uated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 2 49 Summary 1 Technical data 2 Maintenance 3 Electrical function check 4 Disassembly 5 Assembly 6 Tools 7 Extracts from the operating instructions 8...

Page 3: ...f transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 3 49 1 Technical data Order number new 7 236 42 7 236 36 Model new FSC 1 6 Q FSC 2 0 Q Power consumption watts 400 Power output watts...

Page 4: ...rights registration Any power of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 4 49 2 Maintenance 2 1 Provisions 2 2 Cleaning and care 2 3 R...

Page 5: ...repairs can result in serious risks to the user BGV A2 Repeated inspections are to be carried out in accordance with DIN VDE 0702 1 The regulations in accordance with DIN VDE 0701 Part 1 should be ob...

Page 6: ...Sahre MVK 04 13 FEIN REPAIR TOOLS 6 49 2 2 Cleaning and care Risk of injury through accidental switching on Unplug before undertaking any maintenance Once a week or more often in the case of frequent...

Page 7: ...ted with carbon brushes with self cutoff When checking the carbon brushes make sure they are reinserted in the same position and can move easily in the carbon brush holder When the carbon brushes wear...

Page 8: ...ervals After approx 300 operating hours Dismantle machine clean and blow out or brush down insulating parts replace spherical bearing 500 Depending on type and duration of use but at least every 6 mon...

Page 9: ...ation Any power of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 9 49 3 Electrical function check 3 1 Function check 3 2 Test data 3 3 Test...

Page 10: ...of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 10 49 3 1 Function check 3 1 1 Without mains co...

Page 11: ...s Without mains Check cable 160 for damage Can the slide switch 20 be easily moved and does it engage cleanly Can the speed adjustment button 80 be moved from positions 1 6 Check cooling and ventilati...

Page 12: ...g and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 12 49 3 1 2 Motor Checking the motor without electronics Disconnect motor feed cable from the electronics Apply test vol...

Page 13: ...ctronics cannot be tested without load motor the control circuit must be closed The electronics are assumed to be functioning if the speed values match the test data Magnet holder assembly 270 especia...

Page 14: ...OOLS 14 49 3 2 Test data Order number 7 236 42 7 236 36 Model FSC 1 6 Q FSC 2 0 Q Conformity mark CE Rated voltage volts 230 Rated current amperes 2 3 Idling current amperes 0 8 0 72 0 92 Rated output...

Page 15: ...right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 15 49 3 3 Test equipment and tools Multimeter for measuring effective values voltage current resistance Tachometer pulse count...

Page 16: ...lly in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 16 49 3 4 Connection diagram BK BK...

Page 17: ...mains 2 Connect L1 and N to plug 3 Switch ON Measuring points Gear head and screws 140 200 to L1 N Test voltage 500 V DC Insulation resistance min 2 0 M ohms 3 High voltage test High voltage test acc...

Page 18: ...n such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 18 49 4 Disassembly 4 1 Preparation 4 2 Electronics 4 3 Carbon brushes and carbon holder 4 4 Disassembly...

Page 19: ...in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 19 49 4 1 Preparation 1 Disconnect FSC...

Page 20: ...tuated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 20 49 4 2 Electronics Tool PH 2 cross tip screwdriver Flat nose pliers 1 Remove screws 140 and 200 Remove cover 90 2 Disconnect motor connections fro...

Page 21: ...13 FEIN REPAIR TOOLS 21 49 4 3 Carbon brushes and carbon holder Tool PH 2 cross tip screwdriver Cable hooks 1 Lift spring and remove carbon brush 180 2 Remove screws 140 from carbon brush holder 3 17...

Page 22: ...N Sahre MVK 04 13 FEIN REPAIR TOOLS 22 49 4 4 Disassembly Gearbox Tool TX15 Torx screwdriver Plastic hammer 1 Remove 4x screws 620 2 Remove outer bearing 3 Drive out armature and intermediate bearing...

Page 23: ...move all stranded wires from the motor housing holders 10 and insert into the field magnet 40 2 Remove screws 50 3 Drive field magnet out of motor housing 10 by gently hitting with a plastic hammer 4...

Page 24: ...270 with 2 screwdrivers 2 Different drawing off socket caps are needed to remove the bearings 260 280 and the balancing ring 3 Remove bearing 280 and balancing ring 290 together with chuck cone 26 an...

Page 25: ...of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 25 49 1 Fix mounting aid at the gearhead and clamp it into vice 2 Remove the pin with a punch 3 Remove lever eccenterring and the s...

Page 26: ...right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 26 49 4 7 Disassembly outer bearing housing 1 Remove mounting aid from the gearhead 2 Fix mounting aid with the cylinder pin...

Page 27: ...r is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 27 49 4 7 Disassembly outer bearing housing 1 Top view shows the circlip with the sleeve of the spring package 2 Compressing the springs with...

Page 28: ...ower of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 28 49 Tool Punch 1 R emove the sleeve together with the spring package 2 Remove mounti...

Page 29: ...is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 29 49 4 7 Disassembly Outer bearing Because of the specifications for the press in force of the drive shaft which cannot be guaranteed after rep...

Page 30: ...osition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 30 49 5 Assembly 5 1 Armature 5 2 Adjustment button control rod 5 3 Field magnet air guide ring 5...

Page 31: ...ol 64101028003 1 Press grooved ball bearing 280 on to armature 255 2 Insert balancing ring 290 in positioning fixture special tool and align to armature shaft see figure 2 Balancing ring 290 can also...

Page 32: ...VK 04 13 FEIN REPAIR TOOLS 32 49 5 2 Adjustment button control rod Tool 1 4 nut WAF 7 1 Insert adjustment button 80 in motor housing 10 See position 1 2 Press open circlip 80 without clearance using W...

Page 33: ...ool Torx 15 screwdriver Cable hooks 1 Insert field magnet 40 into motor housing 10 with labelling on switch side 2 Screw field magnet 40 with Ejot PT screws 50 on to motor housing 10 3 Insert air guid...

Page 34: ...ights registration Any power of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 34 49 5 4 Motor Tool Arbor press 1 Insert armature in bearing...

Page 35: ...ght of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 35 49 5 4 Assembly outer bearing housing Tool Circlip player Assembly Disassembly tool FSC QI 6 41 22 122 00 0 1 Add plates prin...

Page 36: ...FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 36 49 5 4 Assembly outer bearing housing Tool Arbor press Punch Screwdriver 1 Put the bearing housing under the arbor press 2 Get the spring package under tensio...

Page 37: ...osition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 37 49 5 4 Assembly outer bearing housing Tool Punch Allen key 1 Remove mounting aid 2 Fix the moun...

Page 38: ...of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 38 49 5 4 Assembly outer bearing housing Tool Hammer Screw driver Torx 15 Allen key 4mm 1 Add the lever together with the eccenter...

Page 39: ...er of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 39 49 5 5 Outer bearing Tool Arbor press Torx 15 screwdriver Special tool 1 Insert clamp...

Page 40: ...isposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 40 49 5 6 Outer bearing motor Tool Torx 15 screwdriver 1 Insert spherical needle bearing in for...

Page 41: ...ires from field magnet 40 through cable guide 2 Brush holders are precisely positioned by fitting elements and fixed in place with a screw 140 fixiert 3 Twist protruding stranded wires 4 Route strande...

Page 42: ...brush holder 175 blue and field magnet 40 black to designated plug connection and clamp in the designated channel thin black cable first 2 Insert electronics 100 in motor housing 10 Make sure control...

Page 43: ...ally in case of industrial rights registration Any power of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 43 49 6 Tools 6 1 Mechanical tools...

Page 44: ...R TOOLS 44 49 6 1 All mechanical tools Machine vice general retailers Arbor press general retailers Plastic hammer general retailers Cable hooks general retailers Screwdrivers PH2 Torx 15 Torx 20 gene...

Page 45: ...ss on fixture Drawing off socket cap 6 41 04 150 00 8 Chuck cone 19mm 6 41 07 019 00 7 Chuck cone 26mm 6 41 07 026 00 0 Sleeve special tool 6 41 22 109 01 0 Disc special tool 6 41 22 110 01 0 Arbor sp...

Page 46: ...onsistency class Use Article code of complete container and container type Quantity of grease and item Greases 0 40 101 0100 4 previously Sst1 Light brown beige naturally cloudy ointment like Dripping...

Page 47: ...stration Any power of disposition such as copying and right of transfer is situated with FEIN Sahre MVK 04 13 FEIN REPAIR TOOLS 47 49 7 Modifications extras repair information 7 1 Difference between 1...

Page 48: ...S 48 49 7 1 Differences between FSC 1 6 Q and FSC 2 0 Q Type plate FSC 1 6 Q FSC 2 0 Q Intermediate bearing assembly 410 Size is the same different labelling and article codes Armature assembly 255 Po...

Page 49: ...0 The service life of the carbon is about 150 operating hours Run in new carbon brushes at lowest speed without applying load Spherical needle bearing 500 The spherical needle bearing has a service li...

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