Fein AWBP 10 Repair Instructions Download Page 1

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AWBP 10

Repair instructions

C-SC_CSSM

Version 1.0

2015-05-22

All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation

Page

Summary of Contents for AWBP 10

Page 1: ...pair instructions C SC_CSSM Version 1 0 2015 05 22 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 1 of 35 ...

Page 2: ...of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 2 of 35 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Removal 7 Fitting 8 Troubleshooting 9 Connection diagram ...

Page 3: ...hts reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 3 of 35 These repair instructions describe how to repair the following models Model Order number AWBP 10 7 105 04 00 94 0 ...

Page 4: ...cal data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of spare parts Lists of spare parts and exploded views are avai...

Page 5: ... training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employer s liability insurance associations are to be obse...

Page 6: ...wing off socket cap 6 41 04 150 00 8 Drill chuck key Chuck cone dia 16 mm 6 41 07 016 00 1 Arbor press Chuck cone dia 19 mm 6 41 07 019 00 7 Punch Dia 4 mm Dia 5 mm Chuck cone dia 22 mm 6 41 07 022 00 0 Sleeve Inner dia 16 mm Inner dia 20 mm Chuck cone dia 26 mm 6 41 07 026 00 0 Inner dia 12 mm Inner dia 16 mm Inner dia 10 mm Inner dia 26 mm Inner dia 11 mm Inner dia 26 mm Inner dia 9 mm Inner dia...

Page 7: ...industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 7 of 35 Standard tools Sleeve Inner dia 5 mm Inner dia 15 mm Inner dia 13 mm Inner dia 25 mm Inner dia 16 mm Inner dia 20 mm Hex key 6 mm Plastic hammer Circlip pliers Torx T15 T20 Cylinder head screw M8x60 ...

Page 8: ...equired C SC_CSSM Version 1 0 2015 05 22 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 8 of 35 Lubricants Grease 0 40 101 0100 4 25 g Housing ...

Page 9: ...strial rights registration FEIN retains all rights of disposal such as copying and circulation Page 9 of 35 Removing the battery and key type drill chuck 1 Press the catch 1 and pull the battery off the tool 2 Remove the key type drill chuck 2 Tools 6 mm hex key M8x60 cylinder head screw Drill chuck key 1 ...

Page 10: ... industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 10 of 35 Removing the motor housing 1 Unscrew the three screws 1 2 Remove the gearbox housing 2 3 Unscrew the seven screws 3 4 Open the upper part of the motor housing 4 Tools Torx T20 T15 1 3 4 2 ...

Page 11: ...hts registration FEIN retains all rights of disposal such as copying and circulation Page 11 of 35 Removing the motor housing 1 Remove the terminal 1 2 Remove the motor 2 and the switch 3 3 Push the two clips 4 towards each other 4 Push the stop button out of the motor housing 5 Remove the spiral spring 5 3 2 4 5 1 ...

Page 12: ...f industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 12 of 35 Removing the motor 1 Pull out the wires 1 one by one 2 Pull off the plug 2 3 Remove the air guide ring 3 4 Remove all the connection cables from the plug 4 Tools Extraction tool 4 2 1 3 ...

Page 13: ...erved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 13 of 35 Removing the motor 1 Take the grooved ball bearing 1 off the motor Tools Drawing off socket cap Chuck cone dia 19 mm 1 ...

Page 14: ...y FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 14 of 35 Removing the bearing 1 Pull the intermediate gear box 1 off the gearbox housing 2 Remove the gearbox 2 from the gearbox housing 1 2 ...

Page 15: ...ial rights registration FEIN retains all rights of disposal such as copying and circulation Page 15 of 35 Removing the gearbox housing 1 Remove the seal 1 from the intermediate gear box Each time you remove the gearbox housing dispose of the old seal 2 Pull the dowel pin 2 out of the intermediate gear box 1 2 ...

Page 16: ...tration FEIN retains all rights of disposal such as copying and circulation Page 16 of 35 Removing the gearbox 1 Pull the grooved ball bearing 1 off the shaft 2 Push all the individual parts off the shaft 2 Tools Drawing off socket cap Chuck cone dia 16 mm Arbor press Punch dia 4 mm Sleeve Inner dia 16 mm Outer dia 20 mm 1 2 ...

Page 17: ...l rights of disposal such as copying and circulation Page 17 of 35 Removing the gearbox 1 Pull the grooved ball bearing 1 off the shaft 2 Pull the grooved ball bearing 2 off the shaft 3 Push the gear wheel z 44 3 off the shaft Tools Drawing off socket cap Chuck cone dia 16 mm Arbor press Punch dia 5 mm Sleeve Inner dia 12 mm Outer dia 16 mm 1 2 3 ...

Page 18: ...stration FEIN retains all rights of disposal such as copying and circulation Page 18 of 35 Removing the gearbox housing 1 Remove the circlip 1 When refitting the gearbox housing always use a new circlip 2 Remove the disc 2 3 Remove the disc 3 4 Remove the shaft 4 from the housing Tools Circlip pliers Plastic hammer 2 4 1 3 ...

Page 19: ...ghts registration FEIN retains all rights of disposal such as copying and circulation Page 19 of 35 Removing the gearbox 1 Pull the gear wheel z 16 1 off the shaft 2 Remove the feather key 2 3 Pull the grooved ball bearing 3 off the shaft Tools Drawing off socket cap Chuck cone dia 22 mm Chuck cone dia 26 mm 2 1 3 ...

Page 20: ...N retains all rights of disposal such as copying and circulation Page 20 of 35 Fitting the gearbox 1 Push the grooved ball bearing 1 onto the shaft 2 Insert the feather key 2 into the recess 3 Push the gear wheel z 17 3 onto the shaft Tools Arbor press Sleeve Inner dia 10 mm Outer dia 26 mm Sleeve Inner dia 11 mm Outer dia 26 mm 1 2 3 ...

Page 21: ...osal such as copying and circulation Page 21 of 35 Fitting the gearbox 1 Insert the feather key 1 into the recess 2 Push the grooved ball bearing 2 onto the shaft 3 Place the feather key 3 into the recess in the shaft 4 Push the gear wheel z 16 4 onto the shaft Tools Arbor press Sleeve Inner dia 9 mm Outer dia 22 mm Sleeve Inner dia 12 mm Outer dia 15 mm 4 3 2 1 ...

Page 22: ...al rights registration FEIN retains all rights of disposal such as copying and circulation Page 22 of 35 Fitting the gearbox 1 Push the gear wheel 1 onto the shaft 2 Push the grooved ball bearing 2 onto the shaft Tools Arbor press Sleeve Inner dia 16 mm Outer dia 25 mm Sleeve Inner dia 5 mm Outer dia 15 mm 1 2 ...

Page 23: ...l rights of disposal such as copying and circulation Page 23 of 35 Fitting the gearbox 1 Push the gear wheel 1 into the correct position on the shaft 2 Push the grooved ball bearing 2 onto the shaft 3 Push the grooved ball bearing 3 onto the shaft Tools Arbor press Sleeve Inner dia 16 mm Outer dia 25 mm Sleeve Inner dia 5 mm Outer dia 15 mm 1 2 3 ...

Page 24: ...circulation Page 24 of 35 Fitting the gearbox housing 1 Push the shaft 1 into the gearbox housing Take care not to damage the needle bearing in the gearbox housing when pushing the shaft in 2 Insert the disc 2 3 Insert the disc 3 4 Fit the circlip 4 When refitting the gearbox housing always use a new circlip Tools Arbor press Sleeve Inner dia 13 mm Outer dia 25 mm Circlip pliers 4 3 2 1 ...

Page 25: ...opying and circulation Page 25 of 35 Fitting the gearbox housing 1 Insert the gearbox parts 1 at the same time 2 Fill the gearbox housing with 12 g of grease 3 Insert the dowel pin 2 4 Place the seal 3 into the correct position on the intermediate gear box When refitting the gearbox housing always use a new seal 5 Fit the intermediate gear box 4 to the gearbox housing 1 4 3 2 ...

Page 26: ... Incorrect fitting may result in damage If you fit the motor incorrectly you risk damaging it Use an arbor to push in the motor s shaft 1 Push the grooved ball bearing 1 onto the motor 2 Fit the air guide ring 3 in the right position on the motor 3 Insert the two cables 2 into the recesses on either side of the air guide ring 4 Thread the individual wires 4 from the cable into the recess 5 Connect...

Page 27: ...eserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 27 of 35 Fitting the stop button 1 Insert the spiral spring 1 into the recess 2 Push the stop button 2 into the recess 1 2 ...

Page 28: ...isposal such as copying and circulation Page 28 of 35 Fitting the motor housing 1 Connect the cables 1 from the motor and the switch to the plug See Connection diagram 2 Place the motor 2 switch 3 and plug 4 into the correct position in the housing Make sure that the air guide ring is sitting in both of the recesses 6 3 Put the terminal 5 in place 1 3 4 5 6 2 ...

Page 29: ... all rights of disposal such as copying and circulation Page 29 of 35 Fitting the motor housing 1 Insert the black motor cable at the bottom 2 Place the thin cables from the speed setting switch on top of the black motor cable 3 The red motor cable should be on top The red motor cable fixes the thin cables from the speed setting switch in place ...

Page 30: ...ying and circulation Page 30 of 35 Fitting the motor housing PLEASE NOTE Risk of cables being trapped When you close the cover there is a risk that individual cables may be trapped causing them damage Route all cables as shown on page 29 1 Fit the motor housing 1 together 2 Screw in the seven screws 2 3 Fit the gearbox housing 3 4 Screw in the screws 4 Tools Torx T15 T20 4 2 3 1 ...

Page 31: ...N retains all rights of disposal such as copying and circulation Page 31 of 35 Fitting the motor housing 1 Degrease the shaft and the key type drill chuck 2 Connect the key type drill chuck 1 to the shaft 3 Tap the key type drill chuck with a plastic hammer to fix it in place 4 Slide the battery 2 onto the tool Tools Plastic hammer 1 2 ...

Page 32: ...irculation Page 32 of 35 Fault Cause Remedy Motor will not start Motor electronics defective Check electrics with test board Switch is defective Check electrics with test board Battery plug contacts have come loose Check components Unusual noise from gearbox rattling Gearbox is defective Replace gearbox Motor only turning in one direction Plug on motor has come loose or is not secure Check cables ...

Page 33: ...ion Page 33 of 35 Test board Test setup FEIN recommends using the test board special tool for electrical troubleshooting Since the motor cannot be tested directly you can use the test board to check the functions of switches and torque potentiometers if present The possible test steps and target values for use with the test board are provided on the next page Tools Test board 6 41 34 001 01 0 Mult...

Page 34: ...e Measurement line General tests Battery sense Continuity Switch not pressed Ω Switch pressed 10 Ω Battery sense yellow Pin 1 Battery data Continuity 10 Ω Battery data blue Pin 6 Right left Continuity Position 1 Ω Position 2 10 Ω Pin 4 Pin 5 Speed potentiometer Total resistance Resistance 20 kΩ 4 kΩ Pin 4 Pin 2 Speed potentiometer Resistance range Resistance 0 Ω to 20 kΩ 4 kΩ proportional to poten...

Page 35: ...onnection diagram C SC_CSSM Version 1 0 2015 05 22 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 35 of 35 ...

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