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Fein ASCD 12-150 W4, Repair Instructions, Page: 3 / 24

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Fein ASCD 12-150 W4 Repair Instructions Download Page 3

ASCD 12-150 W4; ASCD 12-150 W8 

 

1.  Models described 

 

C-SC_CSSM 

Version 1.0 

2018-06-13 

All rights reserved by FEIN, especially in case of property rights applications.  
FEIN retains all rights of disposal, such as copying and circulation

. 

Page 

3

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24

 

 

These repair instructions describe how to repair the following models: 

Model 

Order number 

ASCD 12-150 W4

 

7 115 05 .. .. . 

ASCD 12-150 W8

 

7 115 04 .. .. . 

Summary of Contents for ASCD 12-150 W4

Page 1: ...12 150 W8 Repair instructions C SC_CSSM Version 1 0 2018 06 13 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 1 of 24 ...

Page 2: ...lly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 24 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Removal 7 Fitting 8 Troubleshooting 9 Connection diagram ...

Page 3: ...ghts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 24 These repair instructions describe how to repair the following models Model Order number ASCD 12 150 W4 7 115 05 ASCD 12 150 W8 7 115 04 ...

Page 4: ...al data can be found in the operating instructions for the model Tests Up to date test data and test instructions after repair can be found on the FEIN Extranet Customer Service Repair Guides Lubricants Auxiliary substances The lubricants or auxiliary substances and their container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of spare parts Lists...

Page 5: ...electrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employer s liability insurance associations are ...

Page 6: ...FEIN retains all rights of disposal such as copying and circulation Page 6 of 24 Standard tools Special tools Circlip pliers Assembly aid 6 41 22 125 01 0 Slotted screwdriver Extractor tool 6 41 14 037 00 0 Blade Vice Torx T10 T15 Side cutting pliers Soldering station Arbor press Punch Dia 3 mm dia 4 mm Hacksaw Sleeve 6 mm inner diameter 20 mm outer diameter ...

Page 7: ...substances required C SC_CSSM Version 1 0 2018 06 13 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 7 of 24 Lubricants Klübersynth GE 14 151 0 5 g Gearbox ...

Page 8: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 24 Removing the sleeve applies to ASCD 12 150 W4 1 Remove the circlip 1 2 Remove the disc 2 3 Remove the spiral spring 3 4 Remove the sleeve 4 5 Remove the ball 5 Tools Circlip pliers Slotted screwdriver Magnet 1 2 3 4 5 ...

Page 9: ...cations FEIN retains all rights of disposal such as copying and circulation Page 9 of 24 Removing the motor housing 1 Cut through the type plate 2 Remove the circlip 1 3 Unscrew the four screws 2 4 Remove the gearbox housing 3 5 Unscrew the nine screws 4 6 Remove the motor housing 5 7 Remove the pressure piece 6 Tools Blade Torx T10 1 3 2 4 5 6 ...

Page 10: ...perty rights applications FEIN retains all rights of disposal such as copying and circulation Page 10 of 24 Removing the motor housing 1 Remove the nut 1 1 Remove all components from the motor housing 2 Pull off the gearbox 2 3 Pull off the speed setting switch 3 4 Remove the insulating ring 4 5 Pull out the rotor 5 2 3 4 5 1 ...

Page 11: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 11 of 24 Removing the motor housing 1 Pull off the plug 1 2 Remove the cable tie 2 3 Unsolder the three cables 3 Tools Side cutting pliers Soldering station 1 2 3 ...

Page 12: ... 06 13 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 12 of 24 Removing the switch 1 Lift up the two hooks 1 2 Pull off the switch 2 Tools Slotted screwdriver 2 1 ...

Page 13: ...s all rights of disposal such as copying and circulation Page 13 of 24 Removing the stator 1 Press down on the grooved ball bearing 1 2 Protect the rotor from metal swarf 3 Saw the pinion to the correct size 4 Remove the remaining pinion 2 together with the grooved ball bearing Tools Arbor press Punch dia 3 mm Extractor tool Vice Hacksaw Punch dia 4 mm 1 13 mm 2 ...

Page 14: ...ially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 24 Removing the gearbox 1 Remove the circlip 1 2 Remove the gearbox housing 2 3 Remove the tool holder 3 The tool holder varies depending on the model Tools Slotted screwdriver 1 2 3 ...

Page 15: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 24 Removing the gearbox 1 Grease the tool holder 2 Position the tool holder 1 3 Fit the gearbox housing 2 in the correct position 4 Fit the circlip 3 Tools Slotted screwdriver 2 3 1 ...

Page 16: ... in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 24 Fitting the rotor 1 Press on the grooved ball bearing 1 2 Press on the grooved ball bearing 2 3 Press on the pinion 3 Tools Arbor press Sleeve 6 mm inner diameter 20 mm outer diameter 1 2 3 ...

Page 17: ...g C SC_CSSM Version 1 0 2018 06 13 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 17 of 24 Fitting the switch 1 Position the switch 1 1 ...

Page 18: ...l such as copying and circulation Page 18 of 24 Fitting the stator 1 Solder the three cables 1 as shown in the connection diagram 2 Push the protective hose up to the soldering point 3 Secure the cable harness to the red cable 2 with a cable tie Place the cable tie in the correct position as shown in the photograph 4 Insert the cable 3 Tools Soldering station Side cutting pliers 2 1 3 ...

Page 19: ...4 Fitting the gearbox Caution Magnetic field Damage caused by metal foreign bodies on the rotor Clean the rotor before the housing is fitted 1 Insert the rotor 1 2 Position the insulating ring 2 3 Insert the speed setting switch 3 4 Fit the gearbox 3 in the correct position Insert the pinion into the centre of the gearbox 5 Check that the gearbox runs true If the gearbox is not running true reasse...

Page 20: ...rty rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 24 Fitting the gearbox 1 Insert the toggle switch 1 2 Insert the gearbox 2 in the correct position Align position 3 to point upwards 3 Insert the electronics 4 4 Insert the speed setting switch 5 5 Insert the nut 6 1 3 4 5 6 2 ...

Page 21: ...EIN retains all rights of disposal such as copying and circulation Page 21 of 24 Fitting the housing 1 Place the pressure piece 1 in the correct position 2 Position the motor housing 2 3 Screw in the ten screws 3 1 2 Nm 0 1 Nm 4 Position the gearbox housing 4 5 Fit the circlip 5 6 Screw in the four screws 6 Tools Torx T10 T15 Circlip pliers 5 1 3 2 4 6 ...

Page 22: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 24 Fitting the tool holder applies to ASCD 12 150 W4 1 Grease the ball 1 2 Insert the ball 1 3 Position the sleeve 2 4 Position the spiral spring 3 5 Position the disc 4 6 Fit the circlip 5 Tools Assembly aid 1 5 4 3 2 ...

Page 23: ... Troubleshooting C SC_CSSM Version 1 0 2018 06 13 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 23 of 24 Currently unavailable ...

Page 24: ...2 150 W8 9 Connection diagram C SC_CSSM Version 1 0 2018 06 13 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 24 of 24 ...

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