Fei Bao SU-27 Assembly Manual Download Page 2

airplane, so take the time to do things right.  Or REdo 
them if they are wrong. Careful work will result in a long-
lasting plane that gives you years of pleasure, one loose 
component could result in the complete loss of the aircraft 
and all the components inside it, and someone can even 
get hurt.  So pause every once in a while when building it 
and double-check your workmanship.

A. Introduction:

You have chosen a model that represents the pinnacle of 
ARF technology.  While there is not a lot of building to do, 
there is enough to keep you busy for a few evenings.  
Even if you have assembled maybe other ARF jets, we 
highly recommend following our assembly sequence and 
procedures anyway.  
Chances are it will save you a lot of time, prevent you 
from running down dead ends, and perhaps remind you 
of a few small things that might end up saving your 
aircraft.  
We have tried to arrange a construction sequence that 
will allow you to keep moving forward, rather than 
standing around waiting for glue to dry before you can 
proceed to the next step.
Just because the model is almost completely built does 
not mean you can rush through the final assembly.  
You need to employ fine craftsmanship every step of the 
way, turbine models are critical.  Keep this in mind with 
everything you do, every part you install...look at the work 
you just did, evaluate it critically, and ask yourself "is this 
going to potentially crash my airplane?"  If there is any 

doubt about the work you have done, back up, and re-do 
it properly.

B. Adhesives:

The correct adhesive to use for all procedures is Loctite 
Hysol 9462.  This is a very strong white epoxy that is 
thixotropic.  "Thixotropic" means it does not run at all, but 
stays only where you put it.  It is infinitely superior to 
regular epoxy, even slow-setting epoxy, for our purposes, 
because of this characteristic.  
Regular epoxy will run downhill with gravity as it dries, 
taking it away from where it is supposed to be.  
A good example is in the hinges...using regular epoxy, a 
good portion of the glue will migrate down away from the 
hinge into the inside of the wing as it dries, and you won't 
even know it is happening.  Hysol stays where you put it. 
 The downside of Hysol is it takes overnight to dry 
properly, but we have tried to arrange things to keep you 
busy while waiting for glue to dry. 
We also highly recommend that you only use a proper 
Hysol dispensing gun, and only the long-type mixing 
nozzles.  
The short nozzles do not mix this glue enough, and only a 
thin nozzle and gun will let you fill the hinge and control 
horn holes properly with glue, you can't do it mixing your 
Hysol on a flat surface and trying to get the glue in the 
proper place by a brush or stick.  
You can buy a complete Hysol setup with a gun, nozzles, 
and two cartridges of glue from your dealer for 
approximately $60. 

FB Su-27

Page 2

Summary of Contents for SU-27

Page 1: ...our building or flying skills PLEASE seek assistance from more experienced modelers It is a wise idea no matter what level of skills you possess to have a second experienced modeler go over your insta...

Page 2: ...work you just did evaluate it critically and ask yourself is this going to potentially crash my airplane If there is any doubt about the work you have done back up and re do it properly B Adhesives T...

Page 3: ...rlines are pushed ALL THE WAY onto their nipples They should not need to be secured otherwise but you can add fine wire safety wraps if you like Make sure all left and right matching airlines are the...

Page 4: ...hem for side and orientation as you do so Using a hand pump and a short piece of tubing check each of the gear door air cylinders for leaks If they hold air under pressure secure the nuts and bolts at...

Page 5: ...ing plates by wood screws you may opt to reattach them with cap head bolts and blind nuts If so remove the mains drill and install blind nuts for all three landing gear and reinstall Once the nose gea...

Page 6: ...rom the valve do not T from a single supply Make sure to pull up the landing gear before the aircraft picks up speed after liftoff As you position these components make sure to leave room for the cock...

Page 7: ...small amount of CA for extra security See photo Install servo into its mount securing with four screws Do not use rubber mounts and brass eyelets To keep the heat away from the servo during engine ope...

Page 8: ...es on to the servo arms and bearing box control arms Check to make sure horizontal stabs have full movement on both top and bottom Adjust and trim material around the stab control arm as needed to ach...

Page 9: ...d such that it contacts the hinge cover equally along its length This will set the appropriate depth of the hinges Visually check for even spacing along the length of the hinge line Repeat for the oth...

Page 10: ...e horn and then remove tape Allow to dry thoroughly Repeat for other vertical stab and rudder Prepare and install linkages Trim hatch cover to clear linkage and arm then reinstall Reinstall vertical s...

Page 11: ...nstall servos in wing using screws Do not use rubber mounts or brass eyelets Carefully measure the distance to the servo arm and mark position on the bottom of the wing Double check your calculations...

Page 12: ...h low grip masking tape and fill the slot with Aeropoxy Rough up the gluing surface of the control horn and insert into the slot Make a nice fillet around the horn and then remove tape Allow to dry th...

Page 13: ...t end with the rear of the exhaust cone position bypass on rails and secure pipe to bypass with bolts Skip the remaining steps on this page Insert the pipe into aft former Align aft end with the rear...

Page 14: ...nently attach the tabs to the triangular plates Repeats steps for other engine On the prototype the engine valves and fuel pump are located on either side of the fuel tank compartment in the center se...

Page 15: ...earance of the various lines Don t forget the manual shut off valve Fuel System In the prototype two additional tanks were positioned in the area behind the main tanks to increase overall fuel capacit...

Page 16: ...tanks plumb leak check and reinstall Drill fuse for vents and plumb See photo At this time permanently reinstall the intakes making sure no lines or wires are pinched or kinked securing with two forwa...

Page 17: ...dustrial velcro Disassemble the main tank stoppers and check for kinks obstructions and secure connections Option for added security drill and tap aluminum fittings for 6 32 cap head bolts It will be...

Page 18: ...plumb main tanks running pickup from aux tanks to the vents of the mains and the pickups from the mains to the UATs The UATs will then connect to the pumps Keep all fuel lines for both sides of equal...

Page 19: ...ightedge as shown to check for equal spacing on both sides Install the aft fuse strake attaching with two bolts from underneath the fuse Glue the pitot tubes to the forward fuse on either side of the...

Page 20: ...s much rudder travel as you can without binding It is important that you set three rates for elevator and aileron using the recommended throws as the mid position with settings higher and lower In thi...

Page 21: ...the gear and find settings for normal flight Watch residual fuel after landing and find a timer setting that provides a comfortable reserve Do not stress the airframe with high G maneuvers until you b...

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