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8

Federal Signal

 signaling.fedsig.com

Cleaning the Enclosure

The enclosure should be cleaned periodically with a 

damp cloth to maintain maximum light output. The 

polycarbonate colored LED lens should be regularly 

inspected for cracks. If it is damaged, it must be replaced. 

Refer to the “Certification” section for any applicable 

Specific Conditions of Use.

Replacing the LED Array

EXPLOSION HAZARD: To maintain the flameproof 

integrity of the enclosure, DO NOT damage the lens 

cover or threads while disassembling or reassembling 

the beacon.

LIGHT HAZARD: To be an effective warning device, the 

beacon produces bright light that can be hazardous to 

your eyesight when viewed at close range. Do not stare 

directly into the beacon at close range, or permanent 

damage to your eyesight may occur.

BURN HAZARD: The LED array gets hot enough to burn 

you. Always allow the array to cool before handling it.

STATIC SENSITIVE DEVICE: The circuitry of the beacon 

can be damaged by an electrostatic discharge (ESD). 

Always follow anti-static procedures while servicing the 

beacon.

Tools and replacement part needed:

• 

1.5 mm A/F hexagon key

• 

No. 1 Phillips

®

 screwdriver

• 

Federal Signal LED array part no. K859500823-*.

Remove the LED Array:

1. 

Disconnect the power to the beacon.

2. 

Use the hexagon key to unscrew the set screw on 

the housing one full turn. 

3. 

Remove the cover from the housing by turning 

the cover counterclockwise. If the cover will not 

unscrew, back out the set screw a few additional 

turns.

4. 

Loosen the captive Phillips screw retaining the 

printed circuit board (PCB) and slide the PCB out of 

the housing,

5. 

Unplug the J1 connector and remove the three 

Phillips screws retaining the LED array to the 

mounting bracket. See Figure 11. 

Figure 13  LED array and connector

J1 CONNECTOR

LED ARRAY

6. 

Remove the LED array.

Install the new the LED Array:

1. 

Secure the new LED array to the mounting bracket 

with the three Phillips

®

 screws.

2. 

Reconnect J1 and slide the PCB back into the 

housing.

3. 

Tighten the captive Phillips retaining screw.

4. 

Place the cover on the housing and tighten it by 

turning it clockwise. 

5. 

To ensure O-ring compression, the cover must be 

fully seated against the housing when the threads 

are tightened. Turn the M3 set screw on the side of 

the housing until the screw contacts the housing. 

6. 

Reconnect power to the beacon.

7. 

Apply power and verify that the beacon operates 

properly.

Lubricating the Threaded Joints

A silicone based, non-hardening, chemically compatible 

grease can be applied if required.

Maintenance and Service

Technical Assistance:

 Contact our Technical Support 

Team at +1 708-587-3587 or [email protected].

Repair Service: 

A return authorization is required. Contact 

your Authorized Distributor or Federal Signal Customer 

Support. Defective products under warranty will be 

repaired or replaced at Federal Signal’s discretion. 

Product Returns:

 Returns require authorization from 

Federal Signal. Contact your Authorized Distributor for 

more information on our return policy or to request a 

return.

Summary of Contents for G-LED Series

Page 1: ...erts have the potential to store charge when they are not plugged Consideration should be taken to prevent these from becoming a sparking hazard Model G LED LED Beacon For Use in Hazardous Locations T...

Page 2: ...and use in provisions of Articles 505 and 506 of NFPA 70 NEC These models use protections Class I Zone 1 AEx db op is IIC T4 Gb or AEx db eb op is IIC T4 Gb Zone 21 AEx op is tb IIIC T135 C Db IP66 Ta...

Page 3: ...le for the surface to which the device will be mounted Figure 2 Front view of Ex d beacon 105 9 mm 4 17 in 105 9 mm 4 17 in 105 9 mm 5 27 in 4X COUNTER BORED HOLES TO FIT M8 SOCKET HEAD CAP SCREWS Fig...

Page 4: ...he M25 entry on the end of the increased safety box models See Table 3 on page 26 for choosing the correct cable entry devices for Equipment in Potentially Explosive Atmospheres Because of space limit...

Page 5: ...L1 b Connect the neutral common power source wire to the terminal block screw marked L2 c Connect the ground wire to the terminal block clamp marked GND 5 Insert the PCB into the enclosure and fully t...

Page 6: ...e wire to the terminal block pole marked L1 See Figure 10 Figure 10 Connections for DC or AC Ex de beacons Aud L1 L2 L3 Alt Aud Aud L1 L2 L3 Alt Aud A A b Connect the negative power source wire to the...

Page 7: ...before operating this system If you acquired a significant quantity of units then it is recommended that spares also be made available Any maintenance to the beacon system must be done with power turn...

Page 8: ...cover will not unscrew back out the set screw a few additional turns 4 Loosen the captive Phillips screw retaining the printed circuit board PCB and slide the PCB out of the housing 5 Unplug the J1 co...

Page 9: ...01400 B LED PCB DC Sub Assembly White K859501400 W LED PCB DC Sub Assembly Green K859501400 G LED PCB DC Sub Assembly Magenta K859501400 W LED PCB DC Sub Assembly Red K859501400 R LED PCB DC Sub Assem...

Page 10: ...ain the ingress protection of the flameproof beacon enclosure we recommend the cable entry device be IP66 certified G LED XXX E X Ex db surface mount Gas For the flameproof beacon enclosure cable entr...

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