Federal Pump BGP Series Installation, Operation & Maintenance Manual Download Page 9

OPERATION 

PRE-OPERATION: 

After  completing  installation, 

perform  the following prior to  contacting  Federal 
Pump’s  local  representative  for  equipment  start 
up: 

1. CHECK  VOLTAGE  AND  PHASE: 

Compare  the 

voltage  and  phase  information  stamped  on 
the pump name plate. 

2. CHECK  PUMP  ROTATION: 

Improper  motor 

rotation can result in poor pump performance 
and  can  damage  the  motor  and/or  pump. 
Incorrect  rotation  for  1Phase  pumps  is 
unlikely.  If  the  rotation  is  incorrect  contact 
factory. 

3. NAME  PLATE:

  Record  the  information  from 

the pump name plate for future reference. 

4. INSULTATION  TEST:

  An  insulation  (megger) 

test  should  be  performance  on  the  motor 
before  the  pump  is  put  into  service.  The 
resistance  values,  voltage,  and  current  should 
be recorded. 

5. PUMP-DOWN  TEST:

  Be  sure  pump  has  been 

properly  wired,  lowered  into  the  basin  or  lift 
station. Check the system by filling the pit with 
liquid  and  allowing  the  pump  to  operate 
through  its  pumping  cycle  if  control  system  is 
ready.  Otherwise,  test  the  pump  on  “HAND” 
or manual position (make sure the liquid level 
does not get pump below the top of the pump 
volute. The time needed to empty the system 
(pump-down  time)  along  with  the  volume  of 
water, should be recorded. Pump are typically 
designed to operate up to 20 cycles an hour.  

 
 
 
 
 
 
 
 

SEQUENCE  OF  OPERATION: 

For  Federal  Pump’s 

Since  Federal  Pump  offers  a  multitude  of  liquid 
level  controls,  please  refer  to  their  (OS,  FSS,  SBS, 
TCS,  NPC)  corresponding  IOM  manual  for 
sequence of operation 

•••••••••••••• 

Summary of Contents for BGP Series

Page 1: ...i IMPORTANT READ ALL INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING AND SERVING A PUMP...

Page 2: ...ntained properly Sewage pumps provide for the lifting and disposal of sewage and sewage related fluids from retaining basins or concrete pits and are pumped to city water disposal lines where these fl...

Page 3: ...NSURE EMPLOYEES WILL NOT BE EXPOSED TO HEALTH HAZARDS IN HANDLING SAID MATIERAL ALL APPLICABLE LAWS AND REGULATIONS SHALL APPLY IWARNING Installation wiring and junction connections must be in accorda...

Page 4: ...alled in locations classified as hazardous in accordance with the National Electric Code ANSI NFPA 70 IWARNING The Uniform Plumbing Code UPC states that sewage systems shall have an audio and visual a...

Page 5: ...or re boxed and stored in a dry location If the pump is to be stored for a long period of time rotate the pump shaft periodically to protect the bearings Units should not be stored where temperatures...

Page 6: ...lled in a trench ditch or hole with a dirt bottom The legs will into the dirt and the suction will become plugged adequate working space A minimum of 8 diametrical clearance around the tank is recomme...

Page 7: ...unded DO NOT USE THE POWER CABLE TO LIFE PUMP Do not use an extension cord for 1 Phase pump s Always wire the pump as indicated on the wiring diagram inside the control panel 2 OVERLOAD PROTECTION On...

Page 8: ...ches SW1 SW2 SW3 and 1 high water alarm switch SW4 mounted to the style 1 pilot device with a duplex control panel The level control and high water alarm float should have adequate clearance so they c...

Page 9: ...he motor before the pump is put into service The resistance values voltage and current should be recorded 5 PUMP DOWN TEST Be sure pump has been properly wired lowered into the basin or lift station C...

Page 10: ...e any 2 of 3 power supply leads on the motor end of the starter or VFD to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits and fluid...

Page 11: ...e 5 COOLING OIL INSPECTION Anytime the pump removed from operation the cooling oil in the motor housing should be checked visually for oil level and contamination To check oil set unit upright remove...

Page 12: ...d PRESSURE TEST AIR FILL MOTOR Remove pipe plug from housing Apply pipe sealant to pressure gauge assembly and tighten into hold Pressurize housing to 10 PSI Use soap solution around the sealed areas...

Page 13: ...g with washers and grommet d Pull cord through and disconnect the wires from the terminals on power cord Be sure to note wire connections for reassembly e Disconnect cable leads from motor leads and r...

Page 14: ...ate the impeller by hand and check for smooth rotation If rotation is not smooth check for alignments in the bearing and scratches on the seal faces 2 Upon completion of reassembly rotate the impeller...

Page 15: ...15 NOTES...

Page 16: ...l apply to the equipment supplied hereunder or referred to herein or to its performance all such other warranties including any warranty of merchantability or fitness for any purpose being hereby disc...

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