Federal Pump BGP Series Installation, Operation & Maintenance Manual Download Page 13

13 

MAINTENANCE  

DISASSEMBLY: 

When disassembling pump, have a 

piece  of  cardboard  or  wooden  board  ready  to 
place  the  different  parts  on  as  you  work.  Do  not 
pile  parts  on  top  of  each  other.  They  should  be 
laid  out  neatly  in  rows.  The  O-ring  and  gasket 
cannot  be  reused  once  they  are  removed.  Have 
replacement  parts  ready  prior  to  disassembly. 
Disassemble  in  the    order  shown  below,  while 
referring  to  the  sectional  view  in  the  equipment 
catalog.  Always  disconnect  power  prior  to 
dissembling the pump. 

 

1. IMPELLER & VOLUTE:  

a) Remove cap screws, volute and gasket.  
b) Clean  and  examine  impeller  for  cracks 

or  chips,  and  replace  if  required.  To 
remove  impeller,  place  a  flathead 
screwdriver  in  the  slot  at  the  end  of 
the  shaft  to  hold  the  shaft  stationary 
while unscrewing. 

c) Where  applicable,  check  v-ring  and 

remove if damaged.  

2. POWER CORD & MOTOR: 

a) Place pump upright on blocks to avoid 

resting unit on shaft. 

b) Remove  pipe  plug  and  drain  oil  from 

housing. 

c) Remove  gland  nut  and  washer  from 

the  motor  housing,  and  slide  power 
cord  up  along  with  washers  and 
grommet. 

d) Pull  cord  through  and  disconnect  the 

wires  from  the  terminals  on  power 
cord. Be sure to note wire connections 
for reassembly. 

e) Disconnect  cable  leads  from  motor 

leads  and  remove  motor  housing  and 
O-ring.  Always  replace  O-ring  and 
gasket once removed.  

f) For  single  phase  motors,  check  motor 

capacitor  with  an  Ohmmeter  by  first 
grounding  the  capacitor  by  placing  a 
screwdriver  across  both  terminals.  If 
the  Ohmmeter  reading  moves  to 
infinity  then  drifts  back,  the  capacitor 
is  in  working  condition.  Otherwise, 
replace the capacitor. 

g) Inspect  motor  winding  for  shorts,  and 

check resistance valves. Check rotor for 
wear  and  damages.  If  rotor  or  the 
stator  windings  are  defective  or 
damaged, the complete motor must be 
replaced. 

3. MECHANICAL SEAL: 

a) Where applicable, remove seal plate. 
b) Carefully  remove  mechanical  seal 

without scratching sliding surface 

c) Inspect  for  signs  of  uneven  wear 

pattern  on  stationary  members,  chips 
and  scratches  on  either  seal  faces. 
Replace the complete seal if any part is 
damaged.  DO  NOT  interchange  seal 
components.  Replace  the  entire  shaft 
seal. 

4. BEARING: 

a) Examine  bearing  and  replace  if  worn. 

Remove  bearing  from  shaft  using  a 
wheel  puller,  if  replacement  is 
required. 

 

 

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Summary of Contents for BGP Series

Page 1: ...i IMPORTANT READ ALL INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING AND SERVING A PUMP...

Page 2: ...ntained properly Sewage pumps provide for the lifting and disposal of sewage and sewage related fluids from retaining basins or concrete pits and are pumped to city water disposal lines where these fl...

Page 3: ...NSURE EMPLOYEES WILL NOT BE EXPOSED TO HEALTH HAZARDS IN HANDLING SAID MATIERAL ALL APPLICABLE LAWS AND REGULATIONS SHALL APPLY IWARNING Installation wiring and junction connections must be in accorda...

Page 4: ...alled in locations classified as hazardous in accordance with the National Electric Code ANSI NFPA 70 IWARNING The Uniform Plumbing Code UPC states that sewage systems shall have an audio and visual a...

Page 5: ...or re boxed and stored in a dry location If the pump is to be stored for a long period of time rotate the pump shaft periodically to protect the bearings Units should not be stored where temperatures...

Page 6: ...lled in a trench ditch or hole with a dirt bottom The legs will into the dirt and the suction will become plugged adequate working space A minimum of 8 diametrical clearance around the tank is recomme...

Page 7: ...unded DO NOT USE THE POWER CABLE TO LIFE PUMP Do not use an extension cord for 1 Phase pump s Always wire the pump as indicated on the wiring diagram inside the control panel 2 OVERLOAD PROTECTION On...

Page 8: ...ches SW1 SW2 SW3 and 1 high water alarm switch SW4 mounted to the style 1 pilot device with a duplex control panel The level control and high water alarm float should have adequate clearance so they c...

Page 9: ...he motor before the pump is put into service The resistance values voltage and current should be recorded 5 PUMP DOWN TEST Be sure pump has been properly wired lowered into the basin or lift station C...

Page 10: ...e any 2 of 3 power supply leads on the motor end of the starter or VFD to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits and fluid...

Page 11: ...e 5 COOLING OIL INSPECTION Anytime the pump removed from operation the cooling oil in the motor housing should be checked visually for oil level and contamination To check oil set unit upright remove...

Page 12: ...d PRESSURE TEST AIR FILL MOTOR Remove pipe plug from housing Apply pipe sealant to pressure gauge assembly and tighten into hold Pressurize housing to 10 PSI Use soap solution around the sealed areas...

Page 13: ...g with washers and grommet d Pull cord through and disconnect the wires from the terminals on power cord Be sure to note wire connections for reassembly e Disconnect cable leads from motor leads and r...

Page 14: ...ate the impeller by hand and check for smooth rotation If rotation is not smooth check for alignments in the bearing and scratches on the seal faces 2 Upon completion of reassembly rotate the impeller...

Page 15: ...15 NOTES...

Page 16: ...l apply to the equipment supplied hereunder or referred to herein or to its performance all such other warranties including any warranty of merchantability or fitness for any purpose being hereby disc...

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