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DO NOT OPERATE THE FURNACE WITHOUT AN AIR FILTER. 

HOLES IN THE EXHAUST PIPING OR FURNACE HEAT
EXCHANGER CAN ALLOW TOXIC FUMES TO ENTER THE
HOME AND CIRCULATE THROUGH THE DUCT SYSTEM
RESULTING IN CARBON MONOXIDE POISONING OR
DEATH. IF LEAKS ARE FOUND IN THE FURNACE HEAT
EXCHANGER, IT MUST BE REPLACED.

Air Filter

The filter should be inspected frequently and cleaned as
necessary. We recommend a monthly inspection at first,
perhaps coinciding with the arrival of the monthly fuel bill
as a reminder. The frequency may be increased or decreased
depending on experience and conditions.

Lubrication

Both the induced draft blower motor and circulating fan
motor are ball bearing type motors. Neither requires
routine lubrication.

Operating Tips

1.  Clean air filters maximize efficiency and reduce

heating costs.

2.  During the heating season, keep windows and doors

closed to reduce the heating load on the system.

3.  Avoid excessive use of kitchen exhaust hoods and other

exhaust fans to reduce the heating load on the system.

4.  Arrange the furniture and drapes so that the supply air

registers and return air grilles are unobstructed.

5.  If you have a perimeter duct system, ideally, the warm

air should bathe the cold exterior walls. Avoid the use
of plastic deflectors on the supply air registers that
tend to short circuit the warm air straight into the
return air grilles. These deflectors are often the cause
of cool draughts across the floor.

TABLE 8

M

B

C

D

5

On

6

On

5

On

T

30
30

Off

0

On

C

B

D

6

On

S

180

30

Off

On

The motor bearings were prelubricated by the motor
manufacturer. Do not attempt to lubricate them. Excess
lubrication will void the warranty, shorten the service
life of the motors, and will attract the buildup of dust
and dirt.

The induced blower motor and circulating fan motor must
be cleaned on a periodic basis by a qualified service
technician. Dust buildup in the ventilation ports of the motor
will cause the motor to not dissipate heat properly resulting
in reduced service life.

Vent Connector

The exhaust venting between the furnace vent box and
chimney should be inspected periodically for sags, pitting,
evidence of leakage etc. If any of these conditions exist,
contact your installation contractor, service agency or fuel
supplier.

DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE
FURNACE BEFORE ATTEMPTING ANY MAINTENANCE.
FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK
RESULTING IN PERSONAL INJURY OR LOSS OF LIFE.

MAINTENANCE

This is a critical connection. Small amounts of corrosion
can significantly increase the internal resistance of the
connection. A relatively small increase in resistance can
result in a large decrease in flame signal.

Induced Blower

The induced blower motor should be inspected and cleaned
if necessary. Clear any dust buildup from the ventilation
ports.

Circulating Fan

The condition of the circulating fan should be checked to
ensure that it is free of excessive dust buildup, debris, etc.
The mechanical fasteners should be inspected and checked
for proper tightness and parts alignment. The motor
ventilation ports should be cleaned if necessary to prevent
restriction to cooling by air over the motor.

BE CAREFUL WHEN WORKING ON THE BURNER
ASSEMBLY. THE HOT SURFACE IGNITER IS FRAGILE AND
CAN BREAK EASILY.

The flame sensor should be inspected and cleaned with fine
steel wool or Scotch-Brite™ scrubbing pad. The wiring
connection should be checked to ensure that it is tight and
corrosion free.

6.  Avoid placing heat producing appliances such as

televisions, radios, lamps, etc. in a location to influence
the thermostat.

7.  Keep combustible articles at least 3 feet away from the

furnace. Do not block access for servicing the furnace.
Do not use the vent connector as a hanger for clothes
or anything else.

8.

Never attempt to operate the furnace without the
blower door in place.

ANNUAL INSPECTION / SERVICE

A qualified installation contractor, service agency or fuel
supplier must inspect the furnace annually.

Your annual inspection will normally cover the following:

Heat Exchanger

The heat exchanger should be inspected for corrosion. The
flue passages (heat exchanger tubes) should be free of scale
or excessive corrosion. Observe the burner flames. If there
appears to be flame distortion, check venting for blockage.
Also check for signs of inadequate combustion air supply. If
flame distortion continues after eliminating the blockage in
the venting as the cause, it may be necessary to replace the
tubular heat exchanger. The tubular heat exchanger cannot
be field cleaned. If the tubular heat exchanger is blocked by
soot or excess scale, replace it. Check NOX baffles (installed
in heat exchanger tubes) for any distortion. If distorted,
replace NOX baffles.

Burners

The burners should be inspected to ensure that they are free
of deterioration, dust and debris, and properly aligned with
the heat exchanger. In most cases, a simple vacuuming with
a brush attachment will adequately clean the burner
assembly and burner compartment.

WARNING

CAUTION

WARNING

CAUTION

IMPORTANT

IMPORTANT

38

Summary of Contents for operation and

Page 1: ...erence USER S INSTRUCTION GUIDE INSTALLATION OPERATION AND MAINTENANCE MANUAL Model Serial Number Date of Purchase For future reference write down the model serial number and date of purchase Use thes...

Page 2: ...ng Piping Length 18 Pipe Using A Concentric Venting Kit 19 Exhaust Vent 20 Exhaust Vent 21 Non Direct Vent Furnace Installations 22 Direct Vent Piping Termination 17 CONDENSATE DRAINS 25 Drain Hose In...

Page 3: ...he furnace Furnace for heating the home located in the attached garage for example 8 A gas fired furnace for installation in a residential garage must be installed so that the burners and ignitor are...

Page 4: ...ING BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM UL AND CUL RECOGNIZED CO DETECTORS ARE RECOMMENDED FOR ALL BUILDINGS EQUIPPED WITH FOSSIL FUEL BURNING APPLIANCES ALL CO DETECTORS SHOULD BE INSTALLED IN...

Page 5: ...wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon mo...

Page 6: ...be required 4 Existing ductwork should be assessed for its air handling capabilities For residential applications the recommended air velocity of a supply air trunk duct is 700 feet per minute fpm an...

Page 7: ...pounds Polyurethane and similar derivatives fumes Printer s inks paint removers furniture strippers varnishes varsol toluene etc Water softener salts and chemicals LOCATION of UNIT General 1 The furna...

Page 8: ...ER COMBUSTIBLE MATERIAL EXCEPT WOOD INSTALLATION ON COMBUSTIBLE MATERIAL CAN RESULT IN FIRE CAUSING PROPERTY DAMAGE PERSONAL INJURY OR DEATH DANGER COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINS...

Page 9: ...revent entraining combustion gases from an adjacent fuel burning appliance or entraining combustion air for this furnace 5 Ensure that there is adequate space and accessibility for the air filter 6 If...

Page 10: ...ce cabinet to prevent twisting or sagging General Considerations When choosing an installation position the installer must consider the following connections Combustion air intake Exhaust vent Gas pip...

Page 11: ...pling bands 12 Tighten the vent clamp and secure in place using the screws provided FIGURE A RIGHT INDUCER POSITION FIGURE B LEFT INDUCER POSITION SUGGESTED METHOD FOR SUSPENDING HORIZONTAL FURNACE AL...

Page 12: ...ducer drain connector will angle toward the front of cabinet with the second nested inside directed towards the top panel The 108 000 BTUH will require an extension between the inducer and the first e...

Page 13: ...of the cabinet WARNING WHEN INSTALLED IN THE DOWNFLOW POSITION ON A COMBUSTIBLE FLOOR SUBBASE KIT 30476 IS REQUIRED FAILURE TO INSTALL SUBBASE KIT COULD RESULT IN FIRE DEATH OR SERIOUS INJURY The open...

Page 14: ...w that is not provided If exhaust vent exits the left side panel the pipe can be routed straight outside the cabinet The pipe exiting the cabinet in any installation should be long enough to install t...

Page 15: ...area from which the combustion and ventilation air will be drawn negative pressure could be a problem if natural infiltration from the outdoors does not match the rate at which air is exhausted IMPOR...

Page 16: ...ng salons Antistatic fabric softeners used in clothes dryers Carbon tetrachloride Chlorinated cleaners and waxes Chlorine and bromine based swimming pool chemicals Deicing salts or chemicals e g rock...

Page 17: ...ED TO THE FURNACE WITH SHEET METAL SCREWS TAPE THE SHEET METAL SEAMS IN THE VICINITY OF THE FURNACE WITH DUCT TAPE OR SIMILAR MATERIAL WHEN THE FURNACE IS MOUNTED ON A PLATFORM WITH RETURN AIR THROUGH...

Page 18: ...OLLOW ALL VENTING GUIDELINES MAY RESULT IN ERRATIC FURNACE OPERATION FREEZE UP OF THE VENTILATION AIR PIPING OR SOOTING OF THE FURNACE DANGER SOLVENT CEMENTS AND PRIMERS ARE HIGHLY FLAM MABLE PROVIDE...

Page 19: ...r location or installa tion can cause structural or exterior finish damage to the building Caulk all cracks seams or joints within a 6 foot radius of the termination Direct Vent Piping Termination Gen...

Page 20: ...overhangs is a minimum of 1 foot vertically for each foot horizontally up to 6 feet As a protection against freezing do not expose a 3 x 2 reducing coupling to outdoor ambient temperatures Any adjacen...

Page 21: ...ntric vent terminal there must be a minimum of 12 clearance to grade or antici pated snow level There are no means available to raise the terminal externally If planning to use this terminal kit see T...

Page 22: ...o use one the screen may actually encourage the formation of rime ice which could cause the intake to become blocked in certain weather conditions Horizontal Exhaust Vent Termination Horizontal vents...

Page 23: ...quired if venting vertically through a roof The end of the exhaust pipe must be 12 higher than the entrance of the combustion air intake terminal The exhaust pipe extending through the roof must exten...

Page 24: ...NT IN CANADA In addition to the general guidelines in Canada the non direct vent exhaust shall not terminate Directly above a paved sidewalk or paved driveway which is located between two single famil...

Page 25: ...appliances 10 000 Btuh 4 ft 121 cm below or to side of supply inlet to building or the 3 kW 12 in 30 cm for appliances opening 1 ft 30 cm above combustion air inlet to any other 10 000 Btuh 3 kW and...

Page 26: ...air 6 in 15 cm for appliances 10 000 Btuh 6 in 15 cm for appliances 10 000 Btuh supply inlet to building or the 3 kW 12 in 30 cm for appliances 3 kW 9 in 23 cm for appliances combustion air inlet to...

Page 27: ...clamp to approximately 1 8 from the end of the hose 5 Fasten each drain hose to its inlet by tightening the hose clamps 6 Cut each drain hose near the blower division panel at the point where kinking...

Page 28: ...HORIZONTAL FLOW RIGHT CONDENSATE TRAP CONDENSATE TRAP HORIZONTAL FLOW LEFT UPFLOW DOWNFLOW CONDENSATE CONDENSATE TRAP TRAP FIGURE 11 FIGURE 12 FIGURE 13 FIGURE 14 26...

Page 29: ...Secure the condensate drain trap to the side of the fur nace using the mounting holes that were just drilled 5 Install one rubber grommet provided into each of the drain holes and then insert the 90 d...

Page 30: ...VALVE AND GAS VALVE DURING ANY PRESSURE TESTING THAT EXCEEDS 1 2 P S I G 3 45 KPA w c 12 inches w c is recommended These pressures must be maintained while all other gas fired appliances are operatin...

Page 31: ...o the furnace if applicable 1 Shut off electrical power to the furnace if applicable 2 Remove the upper front door to expose the gas train and burner assembly 3 Unfasten the ground joint union between...

Page 32: ...600 1 95mm 1 20mm 2000 3000 79200 75240 51480 48906 1 90mm 1 15mm 90 000 3000 4000 75600 71820 49140 46683 1 90mm 1 10mm 5 4000 5000 72000 68400 46800 44460 1 85mm 1 10mm 5000 6000 68400 64980 44460 4...

Page 33: ...manifold first examine the gas piping system to ensure that it is correctly sized Pipe sizing is specified in ANSI Z223 1 NFPA 54 in the U S or the B148 Natural Gas and Propane Installation Code in Ca...

Page 34: ...are rated 120 VAC 60 Hz 1 phase The amperage rating is indicated on the furnace rating plate Each furnace requires a dedicated overcurrent device either a circuit breaker or a Type D time delay fuse...

Page 35: ...the main burners directly See the lighting instructions on the furnace To Start The Furnace 1 Remove the burner compartment access door 2 Shut off the electrical power to the furnace and set the room...

Page 36: ...rops causing the room thermostat heating contacts to close 2 If pressure switch contacts are closed and have failed to open since the last cycle all subsequent steps will fail to occur 3 The induced b...

Page 37: ...e determine the air temperature rise of the furnace Insert a duct thermometer in the supply air duct The ther mometer should be placed as close as practical to the fur nace but out of the line of sigh...

Page 38: ...ded that the heating airflow be set for the Nominal Plus setting when the furnace is matched for this cooling capacity Furnace is set at the factory for maximum cooling capacity and DIP switches must...

Page 39: ...ommended that the Plus temperature rise is between 35 and 65 degrees F Heating Make adjustments to the controller with the electrical power off WARNING front blower shroud from furnace How To Remove T...

Page 40: ...OR LOSS OF LIFE MAINTENANCE This is a critical connection Small amounts of corrosion can significantly increase the internal resistance of the connection A relatively small increase in resistance can...

Page 41: ...ION WARNING heat and make a retrial for high every 5 or 10 minutes switch does not pull in the controller will continue in low finished and during the trial for ignition the high pressure If there is...

Page 42: ......

Page 43: ...t trips 1 hour lockout Too many low pressure switch trips after ignition 1 hour lockout 1 hour lockout Reset by cycling power or thermostat CHECK and REPAIR 1 Replace Integrated Furnace Control 2 Roll...

Page 44: ...ignition period If main flame is not sensed during trial for ignition system will shut off HSI element and main gas flow then go through another purge period and initiate another ignition trial A tota...

Page 45: ...5 7 0 187 67 1 21752 8720 7 67 57 7 7 5 0 187 6 2 217 18286 2 7 23 5 7 21 7 7 5 0 187 6 2 217 18286 2 7 23 5 7 21 25 0 187 67 1 25 6 1 67 7 50267 7 803 5 1 6 72 6 7 72 0 187 725 8 7 6 77 1 8720 7 67...

Page 46: ...E DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING LEAVE THE BUILDING IMMEDIATELY IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A PHONE OUTSIDE THE BUILDING FOLLOW THE GAS SUPPLIER S...

Page 47: ...must be in place during normal furnace operation Attempting to operate the furnace with missing doors or panels could lead to the creation of carbon monoxide gas 4 If the furnace is installed in a con...

Page 48: ...valve Ensure that the Gas Valve Control is in the ON position see Figure 3 at right 9 Replace the burner access door ensuring that it is properly in place 10 Restore the electric power to the furnace...

Page 49: ...2 Pull the filter out the front 3 Replace with a fresh filter and reconnect power to the furnace The filter will have an arrow indicating proper airflow direction DO NOT OPERATE YOUR FURNACE OR AIR C...

Page 50: ...nored The furnace achieves its mid efficiency in two general areas First there is no wasteful standing pilot The furnace consumes no gas in between cycles Secondly the furnace is designed to allow ver...

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