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12

WARM AIR FURNACE

WARNING

THIS FURNACE IS FACTORY EQUIPPED TO BURN NATURAL
GAS ONLY.

CONVERSION TO L.P. GAS REQUIRES SPECIAL KIT No.
30482.

FAILURE TO USE THE PROPER CONVERSION KIT CAN
CAUSE FIRE, EXPLOSION, CARBON MONOXIDE
POISONING, PROPERTY DAMAGE, PERSONAL INJURY OR
LOSS OF LIFE.

CAUTION

CONVERSION OF THIS FURNACE REQUIRES SPECIALIZED
EQUIPMENT. A TRAINED AND QUALIFIED INSTALLER,
SERVICE AGENCY OR GAS SUPPLIER MUST COMPLETE
CONVERSION.

CAUTION

CONNECT THIS FURNACE ONLY TO GAS SUPPLIED BY A
COMMERCIAL UTILITY OR SUPPLIER. PRIVATE GAS WELLS
DO NOT GENERALLY PROVIDE GAS WITH CONSISTENT,
UNIFORM AND PREDICTABLE HEATING VALUES AND
DENSITIES. MANY NONCOMMERCIAL WELLS CONTAIN
IMPURITIES SUCH AS SULPHUR, WHICH MAY DAMAGE
THE FURNACE. THIS FURNACE CANNOT OPERATE
PROPERLY OR SAFELY USING FUELS OUTSIDE NORMAL
COMMERCIAL STANDARDS.

GAS SUPPLY

EXISTING VENT CONSIDERATIONS

If this furnace is to replace a Category I type furnace
connected to a chimney serving other appliances, steps must
be taken to ensure that this furnace and the remaining
appliances will vent properly after the removal of the existing
furnace. There is a chance that the existing chimney will be too
large.

Check the size of the existing vent or chimney. It should be
sized as though this is a new installation. If it is not, undertake
remedies to correct the size.

Check the condition of the existing vent or chimney. Examine
vent or chimney cleanouts to make sure that they remain
tightly closed when not in use. Ensure that the vent or
chimney passageway is clear and free from obstructions. Look
for evidence of condensation damage or deterioration in the
vent or chimney. Either of these conditions indicates an
inadequate vent. Missing mortar in the top few courses of
brick in a masonry chimney is a definite sign of condensation
damage.

If the vent or chimney is found to be damaged or inadequate,
it must be repaired or replaced. The repaired or replacement
vent or chimney must meet the standards prescribed in ANSI
Z223.1 National Fuel Gas Code (NEPA 54), in the United States
or CAN/CSA-B149, Natural Gas and Propane Installation Code
in Canada. 

When the new furnace is connected to a common vent, the
new furnace and the other appliances connected to the
common vent must be tested individually following these
steps:

1. Permanently seal any unused openings into the common

vent system.

2. Visually inspect the venting system for proper size and

horizontal pitch and determine that there is no blockage,
restriction, leakage, corrosion, collapsed materials such as
fallen bricks, or any other deficiency that could lead to an
unsafe condition.

3. Insofar as practical, duplicate winter operating conditions

such as closing all windows and doors in the building. If the
remaining appliances are in a mechanical room, close the
door to the room.

4. Close the fireplace dampers if any.

5. Turn on any appliances that exhaust air to the outdoors on

maximum speed. This would include clothes dryers, range
hoods, bathroom fans, etc. Attic fans or other fans used
only in summer should be exempted from the test.

6. Follow the lighting instructions of the appliance being

tested and turn it on to continuous operation.

7. For appliances equipped with draft hoods, test for spillage

at the draft hood relief opening after 5 minutes of main
burner operation. Detect for spillage using a match flame,
taper (candle), or the smoke from a cigarette, cigar or pipe.

8. After it has been proven that each appliance to remain

connected to the common venting system properly vents
when tested as listed above, return the windows, doors,
fireplace dampers, appliances, etc. to the condition they
were in prior to the test.

9. If improper venting is observed during any of the tests, the

common venting system must be resized. In the United
States, refer to the latest ANSI Z223.1 National Fuel Gas
Code (NEPA 54), or AGA-GAMA Venting Tables for Category
I furnaces. In Canada, refer to the latest addition of
CAN/CSA-B149, Natural Gas and Propane Installation Code. 

GAS PIPING

In the United States, the gas piping should be installed in
accordance with ANSI Z223.1 / NFPA 54 and any local codes.
In Canada, the gas piping should be installed in accordance
with CAN/CSA-B149, and in accordance with any local codes.

The gas piping may enter the furnace from either side.

Install a BMI ground joint union between the gas valve and
the side panel to allow easy removal of the burner for
service purposes. 

IMPORTANT: ALWAYS USE A BACKUP WRENCH TO PREVENT
TWISTING OF THE CONTROL ASSEMBLY AND GAS VALVE.
ANY STRAINS ON THE GAS VALVE CAN AFFECT
POSITIONING OF THE ORIFICES RELATIVE TO THE BURNERS.
THIS COULD RESULT IN FAULTY BURNER OPERATION.

Install a manual gas shutoff valve and dirt pocket as close to
the furnace as possible. Some local codes call for the manual
gas shutoff valve to be located between 4 to 5 feet above
floor level to prevent tampering by small children. Ensure
that the valve is readily accessible.

If local codes allow the use of a flexible gas appliance
connector, always use a new listed connector. Do not use a
connector which has previously serviced another gas
appliance.

Summary of Contents for F80A

Page 1: ...DIMENSIONS 5 DUCTWORK 6 DETERMING COMBUSTION AIR 7 FURNACE VENTING 8 GAS SUPPLY 12 CONVERSIONS 13 HIGH ALTITUDE AIRFLOW SPECIFICATION TABLES 14 ELECTRICAL SPECIFICATIONS 15 START UP PROCEDURES SEQUEN...

Page 2: ...ated by the furnace to areas outside the space containing the furnace the return air shall also be handled by duct s sealed to the furnace casing and terminating outside the space containing the furna...

Page 3: ...sociation 1515 Wilson Boulevard Arlington VA 22209 703 841 8400 National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 9101 617 770 3000 Canadian Gas Association Suite 1 243 Consumer...

Page 4: ...em An undersized return air system will prevent sufficient quantities of air from reaching the supply air system properly sized or otherwise and will consequently reduce the service life of the furnac...

Page 5: ...pports so as not to interfere with accessing the burner and blower compartments The opening in the floor must provide adequate clearances to the combustible material According to the Clearances to Com...

Page 6: ...E AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS PLACEMENT OF COMBUSTIBLE MATERIALS ON AGAINST OR AROUND THE...

Page 7: ...UCING DEVICE SUCH AS A FIREPLACE INSERT STOVE ETC DOING SO MAY RESULT IN FIRE CARBON MONOXIDE POISONING EXPLOSION PERSONAL INJURY LOSS OF LIFE OR PROPERTY DAMAGE CAUTION DO NOT USE THE REAR PANEL AS A...

Page 8: ...gs one within 12 inches of the ceiling and the other within 12 inches of the floor The air openings must be sized based on whether the combustion and ventilation air is being taken from indoors or out...

Page 9: ...NFPA 54 National Fuel Gas Code in the United States or B149 Natural Gas and Propane Installation Code in Canada and within the requirements of the codes of the local authority having jurisdiction Refe...

Page 10: ...h joint to prevent sagging Horizontal segments must slope upward from the furnace to vent or chimney with a minimum 1 4 inch per foot When the vent tables from ANSI 223 1 NFPA 54 or B149 permit more t...

Page 11: ...connector segments together with a minimum of three sheet metal screws per joint Secure the vent connector to the furnace collar with a minimum of three sheet metal screws Type B vent connectors do n...

Page 12: ...EDICATED VENTING Figure 7 below shows a good method to permit dedicated venting making use of B Vent within a masonry chimney When using this method provide support for the B Vent IMPORTANT maintain a...

Page 13: ...there is no blockage restriction leakage corrosion collapsed materials such as fallen bricks or any other deficiency that could lead to an unsafe condition 3 Insofar as practical duplicate winter oper...

Page 14: ...ntity of dish detergent with water and daubing it onto the gas piping and connections PURGING GAS LINES NATURAL TO L P GAS This series furnace is manufactured as a natural gas sea level appliance It m...

Page 15: ...5 mm 1 20 mm 135 2000 4500 121 500 97 200 1 90 mm 1 15 mm 0 2000 135 000 108 000 1 95 mm 1 20 mm 2000 3000 118 800 95 040 1 83 mm 1 13 mm 3000 4000 113 400 90 720 1 79 mm 1 10 mm 4000 5000 108 000 86...

Page 16: ...ce requires a dedicated overcurrent device either a circuit breaker or a Type D time delay fuse It is permissible to connect furnace accessories such as humidifier transformers condensate pumps and el...

Page 17: ...to the right hand side The junction box contains a BLACK wire to be connected with L1 hot a WHITE wire to be connected with L2 the Neutral and a GREEN wire to be connected to the ground Use good qual...

Page 18: ...gin again at Step 4 above If the flame sensing signal is lost more than 5 times during a furnace cycle the gas valve will close and the ignition sequence goes into a 5 second postpurge the induced blo...

Page 19: ...and the air filter or filters are in place determine if the airflow is correct 1 Insert a duct thermometer in the supply air duct The thermometer should be placed as close as practical to the furnace...

Page 20: ...ower assembly to slide into blower rails Push blower assembly towards back of furnace ensuring blower assembly is correctly placed in blower rails Insert blower shroud on the front of the blower housi...

Page 21: ...ture and drapes so that the supply air registers and return air grilles are unobstructed 5 If you have a perimeter duct system ideally the warm air should bathe the cold exterior walls Avoid the use o...

Page 22: ...ft blue and not impinging on the heat exchanger CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Always verify proper ope...

Page 23: ...TRIAL FOR IGNITION CIRCULATING AIR FAN ON AFTER DELAY FLAME SENSE LOST MAIN VALVE CLOSES THERMOSTAT CALL FOR HEAT ENDS MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN...

Page 24: ...23 MODEL F80A 50V51 250...

Page 25: ...ne voltage to L1terminal of must be 120 volts with reference to furnace chassis 2 Furnace must be reliably connected to earth ground 3 Induced blower moving main burner flame away from the flame senso...

Page 26: ...25 MODEL F80A R R 3 FACTORY SETTING...

Page 27: ...O IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING LEAVE THE BUILDING IMMEDIATELY IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A P...

Page 28: ...nside air from outdoors from an attic or crawl space If renovations are done be sure that air supply openings are not inadvertently covered over with insulation vapor barrier or similar construction m...

Page 29: ...the next step 8 Gas valve Ensure that the Gas Valve Control is in the ON position see Figure 3 at right 9 Replace the burner access door ensuring that it is properly in place 10 Restore the electric...

Page 30: ...the furnace All ductwork should be secured to the furnace and all ductwork should be solidly supported throughout the heating system The furnace should be well supported on a level floor or by the me...

Page 31: ...operation points 5 and 9 will be ignored CAUTION THE FURNACE SHOULD BE OPERATED WITH ALL PANELS IN PLACE NEVER OPERATE THE FURNACE WITH THE BLOWER DOOR REMOVED EXCEPT FOR SERVICE PURPOSES WARNING ALWA...

Page 32: ...o Warm Air Furnace products Illustrations cover the general appearance of the units at the time of publication and the manufacturer reserves the right to make changes in design and construction at any...

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