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MODEL F80A

IMPORTANT: THIS FURNACE IS NOT TO BE VENTED IN THE
SAME CHIMNEY OR VENTING SYSTEM SERVING A SOLID
FUEL APPLIANCE (WOOD OR COAL). IF THE FURNACE IS TO
BE VENTED INTO A CHIMNEY THAT NO LONGER SERVES A
FIREPLACE, THE FIREPLACE OPENING IS TO BE
PERMANENTLY SEALED.
The furnace must connect to a listed chimney (B-1 Vent), or
vent complying with a recognized standard, or a suitably
sized, constructed and lined masonry chimney. The chimney
lining method and material must comply with local
requirements. Use corrosion resistant material meeting
nationally recognized standards for vent construction.
Avoid over sizing the furnace for the application. A furnace
selected as close as possible for the actual building heat loss
will have longer firing cycles which will reduce the potential
for damaging condensate formation in the venting system.
Take the building orientation and the presence of other
buildings or other nearby structures into consideration
when planning the venting system location. Certain
external structures could create air turbulence around the
vent termination leading to downdrafts and similar venting
problems.
If local experience indicates that condensation problems are
probable, provide for drainage and disposal of venting
system condensate.

VENT SIZING

The venting system, taking all appliances to be vented into
consideration, must be sized in accordance with the Venting
Tables and rules published in the current editions of ANSI
Z223.1 / NFPA 54, National Fuel Gas Code in the United
States, or B149, Natural Gas and Propane Installation Code
in Canada. An undersized venting system will not permit
the complete removal of products of combustion, and an
oversized venting system will not heat up quickly enough to
avoid condensation formation.

VENT INSTALLATION

Vents and chimneys usually extend vertically with offsets
not exceeding 45° from vertical. Consider all offsets greater
than 45° from vertical as horizontal runs. Include their
length in the total horizontal run calculation.
Horizontal runs should be as short as practical and not
exceed 75% of the vent height.
The vent height must be a minimum of 5 feet above the
highest appliance in a Category I venting system.
Minimize vent connector horizontal runs to the extent
possible for best performance. Avoid unnecessary fittings.
For example, an offset constructed of 45° elbows is
generally better than one made of 90° elbows.
Support all horizontal sections of the venting system with
pipe hangers, strap or equivalent at each joint to prevent
sagging. Horizontal segments must slope upward from the
furnace to vent or chimney with a minimum 1/4 inch per
foot.
When the vent tables from ANSI 223.1/NFPA 54 or B149-
permit more than one pipe diameter for the vent or vent
connector, the smallest size is usually the best choice to help
reduce the potential for condensation formation.
When using manufactured venting (B-1 Vent for example),
follow the vent manufacturer’s instructions. UL listed B-1
venting both flexible and rigid, are suitable venting
materials for the furnace.
The installer must ensure that the venting of the furnace
and all other gas appliances connected to the vent or
chimney function properly.

INDUCER BLOWER INSTALLATION

This furnace can be installed in upflow, counterflow and
horizontal applications. The furnace is capable of being
vented vertically through the top panel, left or right through
the side panels. Each furnace is assembled and supplied set up
for vertical venting applications. If the installer chooses to vent
through the side panels such as in horizontal or counterflow
applications, rotation of the inducer will be required. In
addition, the pressure switch will require relocation in the
event of a right hand inducer discharge installation.

INDUCER ROTATION STEPS ON 70-3, 70-4, 85-3, 85-4,
100-3, 100-4, 100-5, 115-5 and 135-5 (See Figure 4A
below for Right Exhaust, Figure 4B below for Left
exhaust)

1.  Ensure all power to the furnace is disconnected.

2.  Disconnect inducer wiring and pressure switch tubing.

3. Remove four screws securing inducer plate to flue box

cover plate.

4. Place inducer plate and gasket in desired position and

locate mounting holes required. NOTE: INDUCER PLATE
AND GASKET MUST BOTH BE ROTATED.

NOTE: Any holes not concealed by the inducer gasket

require the use of screws to plug the holes. 

5.  Secure inducer plate to flue box cover using four screws in

the correct mounting position.

6.  Carefully remove side panel knockout corresponding to the

venting application and install knockout underneath top
panel using two screws (field supplied).

7.  In the event of a right hand discharge inducer application,

the pressure switch will have to be relocated to the
underside of the top panel (see Figure 4A below ) using
existing holes in top panel. The pressure switch tubing will
have to be cut to the length listed in Table 4 on page 10 if
inducer is mounted in right hand configuration. 

8.  Connect inducer wiring and pressure switch tubing to the

inducer housing.

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FIGURE 4A: RIGHT INDUCER POSITION

FIGURE 4B: LEFT INDUCER POSITION

Inducer Plate mounting screws (all models except 35-2, 50-3)

Summary of Contents for F80A

Page 1: ...DIMENSIONS 5 DUCTWORK 6 DETERMING COMBUSTION AIR 7 FURNACE VENTING 8 GAS SUPPLY 12 CONVERSIONS 13 HIGH ALTITUDE AIRFLOW SPECIFICATION TABLES 14 ELECTRICAL SPECIFICATIONS 15 START UP PROCEDURES SEQUEN...

Page 2: ...ated by the furnace to areas outside the space containing the furnace the return air shall also be handled by duct s sealed to the furnace casing and terminating outside the space containing the furna...

Page 3: ...sociation 1515 Wilson Boulevard Arlington VA 22209 703 841 8400 National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 9101 617 770 3000 Canadian Gas Association Suite 1 243 Consumer...

Page 4: ...em An undersized return air system will prevent sufficient quantities of air from reaching the supply air system properly sized or otherwise and will consequently reduce the service life of the furnac...

Page 5: ...pports so as not to interfere with accessing the burner and blower compartments The opening in the floor must provide adequate clearances to the combustible material According to the Clearances to Com...

Page 6: ...E AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS PLACEMENT OF COMBUSTIBLE MATERIALS ON AGAINST OR AROUND THE...

Page 7: ...UCING DEVICE SUCH AS A FIREPLACE INSERT STOVE ETC DOING SO MAY RESULT IN FIRE CARBON MONOXIDE POISONING EXPLOSION PERSONAL INJURY LOSS OF LIFE OR PROPERTY DAMAGE CAUTION DO NOT USE THE REAR PANEL AS A...

Page 8: ...gs one within 12 inches of the ceiling and the other within 12 inches of the floor The air openings must be sized based on whether the combustion and ventilation air is being taken from indoors or out...

Page 9: ...NFPA 54 National Fuel Gas Code in the United States or B149 Natural Gas and Propane Installation Code in Canada and within the requirements of the codes of the local authority having jurisdiction Refe...

Page 10: ...h joint to prevent sagging Horizontal segments must slope upward from the furnace to vent or chimney with a minimum 1 4 inch per foot When the vent tables from ANSI 223 1 NFPA 54 or B149 permit more t...

Page 11: ...connector segments together with a minimum of three sheet metal screws per joint Secure the vent connector to the furnace collar with a minimum of three sheet metal screws Type B vent connectors do n...

Page 12: ...EDICATED VENTING Figure 7 below shows a good method to permit dedicated venting making use of B Vent within a masonry chimney When using this method provide support for the B Vent IMPORTANT maintain a...

Page 13: ...there is no blockage restriction leakage corrosion collapsed materials such as fallen bricks or any other deficiency that could lead to an unsafe condition 3 Insofar as practical duplicate winter oper...

Page 14: ...ntity of dish detergent with water and daubing it onto the gas piping and connections PURGING GAS LINES NATURAL TO L P GAS This series furnace is manufactured as a natural gas sea level appliance It m...

Page 15: ...5 mm 1 20 mm 135 2000 4500 121 500 97 200 1 90 mm 1 15 mm 0 2000 135 000 108 000 1 95 mm 1 20 mm 2000 3000 118 800 95 040 1 83 mm 1 13 mm 3000 4000 113 400 90 720 1 79 mm 1 10 mm 4000 5000 108 000 86...

Page 16: ...ce requires a dedicated overcurrent device either a circuit breaker or a Type D time delay fuse It is permissible to connect furnace accessories such as humidifier transformers condensate pumps and el...

Page 17: ...to the right hand side The junction box contains a BLACK wire to be connected with L1 hot a WHITE wire to be connected with L2 the Neutral and a GREEN wire to be connected to the ground Use good qual...

Page 18: ...gin again at Step 4 above If the flame sensing signal is lost more than 5 times during a furnace cycle the gas valve will close and the ignition sequence goes into a 5 second postpurge the induced blo...

Page 19: ...and the air filter or filters are in place determine if the airflow is correct 1 Insert a duct thermometer in the supply air duct The thermometer should be placed as close as practical to the furnace...

Page 20: ...ower assembly to slide into blower rails Push blower assembly towards back of furnace ensuring blower assembly is correctly placed in blower rails Insert blower shroud on the front of the blower housi...

Page 21: ...ture and drapes so that the supply air registers and return air grilles are unobstructed 5 If you have a perimeter duct system ideally the warm air should bathe the cold exterior walls Avoid the use o...

Page 22: ...ft blue and not impinging on the heat exchanger CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Always verify proper ope...

Page 23: ...TRIAL FOR IGNITION CIRCULATING AIR FAN ON AFTER DELAY FLAME SENSE LOST MAIN VALVE CLOSES THERMOSTAT CALL FOR HEAT ENDS MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN...

Page 24: ...23 MODEL F80A 50V51 250...

Page 25: ...ne voltage to L1terminal of must be 120 volts with reference to furnace chassis 2 Furnace must be reliably connected to earth ground 3 Induced blower moving main burner flame away from the flame senso...

Page 26: ...25 MODEL F80A R R 3 FACTORY SETTING...

Page 27: ...O IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING LEAVE THE BUILDING IMMEDIATELY IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A P...

Page 28: ...nside air from outdoors from an attic or crawl space If renovations are done be sure that air supply openings are not inadvertently covered over with insulation vapor barrier or similar construction m...

Page 29: ...the next step 8 Gas valve Ensure that the Gas Valve Control is in the ON position see Figure 3 at right 9 Replace the burner access door ensuring that it is properly in place 10 Restore the electric...

Page 30: ...the furnace All ductwork should be secured to the furnace and all ductwork should be solidly supported throughout the heating system The furnace should be well supported on a level floor or by the me...

Page 31: ...operation points 5 and 9 will be ignored CAUTION THE FURNACE SHOULD BE OPERATED WITH ALL PANELS IN PLACE NEVER OPERATE THE FURNACE WITH THE BLOWER DOOR REMOVED EXCEPT FOR SERVICE PURPOSES WARNING ALWA...

Page 32: ...o Warm Air Furnace products Illustrations cover the general appearance of the units at the time of publication and the manufacturer reserves the right to make changes in design and construction at any...

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