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  ELECTRONICS 

 

 

 

FCI Electronics 

Manual Part No. 412905-000 

Issued: 10/19/94 

Page 3 of 9 

Rev. 02/22/01   ECR V10315 

Revision B 

K\DCU\Manuals 

 

 

INTRODUCTION 

The HT-1038A wire insertion pliers type hand tool is used to terminate the 963T connector with 
24 – 28 awg wires. The HT-1038A hand tool (see Figure 1) is designed to terminate the contact 
points of the connector using the IDC (Insulation Displacement Connector) system. By squeezing 
on the pliers, the punch enters the contact area of the connector. The individual wire is pressed 
into the tines, piercing the insulation and making contact with the wire.  At the same time, the 
upper portion of the punch gathers in the ears of the insulation wrap portion of the terminal and 
securely wraps them around the insulation of the individual wires.  This action results in each 
wire having its own strain relief. 
 
 

 

 

Figure 1 

 

 

PDM: Rev:B                 Released                                 

STATUS:                              Printed: Jan  14, 2004        

Summary of Contents for HT-1038A

Page 1: ...412905 000 Issued 10 19 94 Page 1 of 9 Rev 02 22 01 ECR V10315 Revision B K DCU Manuals MANUAL FOR HT 1038A WIRE INSERTION HAND TOOL 963T CONNECTOR 24 28 AWG P N 412905 001 MANUAL P N 412905 000 PDM...

Page 2: ...anuals Table of Contents Table of Contents 2 Introduction 3 Operation Instructions 4 Maintenance 6 Position Locator Adjustment 6 Punch Removal 6 Punch Installation 8 Service 9 Assembly Drawings and Wa...

Page 3: ...nector using the IDC Insulation Displacement Connector system By squeezing on the pliers the punch enters the contact area of the connector The individual wire is pressed into the tines piercing the i...

Page 4: ...he individual wires to a proper termination length see GS 20 004 It will not be necessary to strip the insulation from the individual wire because the IDC section of the connector will make electrical...

Page 5: ...rt the wire into the contact This ensures the proper depth of wire insertion into the contact See Figure 4 Figure 4 4 Index the connector to the next insertion position centering the connector positio...

Page 6: ...ght bladed screwdriver to adjust the position locator see Figure 7 Place a connector in the hand tool Turn the screw until the connector moves freely end to end without excessive play The locator will...

Page 7: ...v 02 22 01 ECR V10315 Revision B K DCU Manuals 2 Using a 5 64 Allen wrench loosen the two 8 32 set screws that hold the punch in place see Figure 10 Figure 10 3 Remove the punch from the hand tool see...

Page 8: ...the front of the hand tool and the shoulder of the punch is pushed up against the jaw of the pliers see Figure 13 Tighten the two 8 32 set screw on both sides of the tool see Figure 14 Figure 13 Figur...

Page 9: ...line call 800 237 2374 PARTS REPLACEMENT For part information please refer to assembly parts list PARTS ORDERING In order to expedite the ordering process please have the part numbers ready for the pa...

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