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Fayat DYNAPAC SD2500C, Operating Instructions Manual

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D 11 2

Danger due to improper operation

Improper operation of the vehicles can cause severe 
to fatal injuries!

- The vehicle may only be used in the proper manner for its 

intended purpose.

- The vehicle may only be operated by trained staff.
- The vehicle operators must have made themselves familiar 

with the contents of the operating instructions.

- Avoid jerky movements of the vehicle.
- Do not exceed the permissible angle of rise and slope.
- Keep hoods and covering parts closed during operation.
- Comply with all further information in these instructions 

and in the safety manual.

Danger of being pulled in by rotating or conveying 
vehicle parts

Rotating or conveying vehicle parts can cause severe 
or fatal injuries!

- Do not enter the danger zone.
- Do not reach into rotating or conveying parts.
- Only wear close-fitting clothing.
- Comply with the warning and information signs on

the vehicle.

- Stop the engine and remove the ignition key for any main-

tenance work.

- Comply with all further information in these instructions and 

in the safety manual.

Danger of crushing due to moving vehicle parts

Vehicle parts performing movements can cause severe or 
fatal injuries!

- Remaining in the vehicle's danger zone during operation

is prohibited!

- Do not reach into the danger zone.
- Comply with the warning and information signs on 

the vehicle.

- Comply with all further information in these instructions and 

in the safety manual.

DANGER

WARNING

WARNING

Summary of Contents for DYNAPAC SD2500C

Page 1: ...Operating Instructions Paver Finisher SD2500C SD2500CS SD2530CS SD2550CS 2021 04 4812209283...

Page 2: ...www dynapac com...

Page 3: ...V Preface 1 1 General safety instructions 2 1 1 Laws guidelines accident prevention regulations 2 1 2 Safety signs signal words 3 Danger 3 Warning 3 Caution 3 Note 3 1 3 Other supplementary informati...

Page 4: ...ring measurement 38 7 3 Continuous sound pressure SD2530CS SD2550CS 39 7 4 Operating conditions during measurement 39 7 5 Vibration acting on the entire body 40 7 6 Vibrations acting on hands and arms...

Page 5: ...l 2 Button layout on the display 2 1 1 Menu operation procedure for adjusting parameters 5 Selecting and changing an adjustment parameter in a menu 7 Selecting and changing a selection possibility in...

Page 6: ...finisher 1 1 1 Control elements on the operator s control station 1 Protective roof o 2 Ladder 4 Storage space 4 Control platform moveable o 5 Control platform lock o 6 Storage compartment 6 Operating...

Page 7: ...o 38 Push roller damping hydraulic o 38 Fire extinguisher o 39 First aid kit o 39 Rotary beacon o 40 Fuelling pump o 41 Illuminated balloon o 42 Installation and operation 44 Decommissioning 45 Clean...

Page 8: ...rk is finished 37 2 Malfunctions 38 2 1 Problems during paving 38 2 2 Malfunctions on the paver finisher or screed 40 1 Special notes on safety 1 2 Distribution auger 2 2 1 Height adjustment 2 Grain s...

Page 9: ...ystem 34 5 4 Setting up the sensor arm 35 5 5 Big ski 9 m big ski 13 m 36 Mounting the big ski bracket on the crossbeam 38 Mounting the swivel arms 39 Mounting the centre element 40 Extending the big...

Page 10: ...arding safety 1 1 Maintenance review 1 F31 Maintenance conveyor 1 1 Maintenance conveyor 1 1 1 Maintenance intervals 3 1 2 Points of maintenance 4 Chain tension conveyor 1 4 Conveyor drive drive chain...

Page 11: ...nk 1 7 Engine lube oil system 2 9 Engine fuel system 3 12 Change extraction filter o 14 Engine air filter 4 15 Engine cooling system 5 17 AdBlue DEF tank 6 19 AdBlue DEF tank suction filter 22 AdBlue...

Page 12: ...ment 11 Relays in terminal box 12 Relay in connection box under the operating platform 14 F90 Maintenance lubricating points 1 1 Maintenance lubricating points 1 1 1 Maintenance intervals 2 1 2 Points...

Page 13: ...ting substances 1 1 Lubricants and operating substances 1 1 1 Capacities 3 2 Operating substance specifications 4 2 1 Drive engine Stage IIIb BS IV o fuel specification 4 2 2 Engine lubricating oil 4...

Page 14: ...12...

Page 15: ...xample Page B 2 is the second page of chapter B These operating instructions cover various vehicle options Make sure that during op eration and maintenance work the description appropriate to the vehi...

Page 16: ...sible for compliance with the resulting regulations and measures A The following warnings prohibitive symbols and instructive symbols indicate dangers for persons the vehicle and the environment due t...

Page 17: ...esult in fatal or se vere injuries unless the corresponding actions are taken Caution Indication of a possible danger that result in moderate or mi nor injuries unless the corresponding actions are ta...

Page 18: ...tched off Warning on dangerous electrical voltage m All maintenance and repair work on the screed s electrical system must always be carried out by an electrician Warning on suspended loads m Never st...

Page 19: ...V 5 Warning on danger of falling Warning on dangers posed by batteries Warning on hazardous or irritating substances Warning on substances which constitute a fire hazard Warning on gas bottles...

Page 20: ...tart engine drive Maintenance and repair work may only be carried out with the diesel engine shut down Spraying with water is prohibited Extinguishing with water is prohibited Unauthorised maintenance...

Page 21: ...ggles to protect your eyes Wear suitable head protection Wear suitable hearing protection to protect your hearing Wear suitable safety gloves to protect your hands Wear safety shoes to protect your fe...

Page 22: ...Hydraulic oil Diesel fuel Coolant Cleaning liquids must not get into the soil or sewer system during cleaning maintenance and repair work Substances must be caught stored transported and brought to pr...

Page 23: ...c umentation A For example the maintenance instructions of the engine manufac turer m Description depiction applicable when equipped with gas heater m Description depiction applicable when equipped wi...

Page 24: ...cified in the valid regulations and amend ments together with harmonised standards and other valid provisions 3 Guarantee conditions A The guarantee conditions are included in the scope of supply of t...

Page 25: ...ting range of the machine caused by wrong or improper use of the machine defective or missing safety devices use of the machine by untrained uninstructed staff defective or damaged parts incorrect tra...

Page 26: ...he machine includes presence in the danger zone of the machine transporting persons leaving the operator s platform while the machine is operating removing protection or safety devices starting and us...

Page 27: ...e meaning of these operating instructions is defined as any natural or legal person who either uses the paver finisher himself or on whose behalf it is used In special cases e g leasing or renting the...

Page 28: ...A 2...

Page 29: ...00C SD2500CS SD2530CS SD2550CS paver finisher is a paver finisher with a caterpillar driver which is used for paving bituminous mixed material roll down or learn mixed concrete track laying ballast an...

Page 30: ...ar drive 5 Levelling cylinder for paving thickness 6 Traction roller 7 Crossbeam pull bar 8 Paving thickness indicator 9 Crossbeam 10 Travel drive of the caterpillar drive 11 Auger 12 Screed 13 Operat...

Page 31: ...atched to all work conditions The operation of the paver finisher is considerably facilitated by the automatic mate rial handling system the independent travel drives and the clearly structured operat...

Page 32: ...gases which are harmful to the environment and health is significantly reduced Drive unit Both caterpillar drives are directly driven by separate drives They operate directly without any drive chains...

Page 33: ...roller crossbar can be shifted to two positions The hydraulically extendable push roller crossbar o allows different distances to the rear wheels of material trucks to be infinitely compensated The e...

Page 34: ...wall are used to adjust the height Another variant allows the height to be regulated at the operating panel by means of hydraulic cylinders o Auger segments of different lengths can be attached to eas...

Page 35: ...arks caused by a stopped screed When the paver finisher stops during a truck change the screed remains in floating position and relief pressure is applied thus preventing the screed from sinking while...

Page 36: ...e operator and the screed personnel are allowed on the vehicle or in the danger zone The vehicle operator and screed personnel must keep to the respective driver s seats Make sure that there is no one...

Page 37: ...B 9 4 Safety devices 1 3 5 10 7 9 11 8 12 2 4 5 6 7...

Page 38: ...e devices at regular intervals A Functional descriptions for the individual safety facilities can be found in the following chapters Item Designation 1 Hopper transport safeguard 2 Crossbeam lock mech...

Page 39: ...B 11 5 Technical data standard configuration 5 1 SD2500C SD2500CS Dimensions all dimensions in mm A For screed technical data refer to the screed operating instructions...

Page 40: ...B 11 5 Technical data standard configuration 5 1 SD2530CS SD2550CS Dimensions all dimensions in mm A For screed technical data refer to the screed operating instructions...

Page 41: ...ing your vehicle in an inclined position gradient slope lateral inclina tion which is above the specified limit value please consult the customer service de partment for your vehicle 5 3 Permissible a...

Page 42: ...s see the operating instruc tions for the screed Paver finisher without screed approx 14 8 Paver finisher with screed V5100 approx 18 5 With extension parts for max working width additionally max appr...

Page 43: ...able hydr adjustment up to Maximum paving width with extension parts V5100TV E 2 55 2 05 5 10 8 80 m V5100TV 2 55 2 05 5 10 8 80 m V6000TV E 3 00 2 50 6 00 9 00 m V6000TV 3 00 2 50 6 00 9 00 m Transpo...

Page 44: ...up to Maximum paving width with extension parts V5100TV E 2 55 2 05 5 10 8 80 m V5100TV 2 55 2 05 5 10 8 80 m V6000TV E 3 00 2 50 6 00 9 70 m V6000TV 3 00 2 50 6 00 9 70 m R300TV E 3 00 10 00 m R300TV...

Page 45: ...th with extension parts V5100TV E 5 10 2 05 5 10 8 80 m 5 10 2 05 5 10 8 80 m V5100TV V6000TV E 6 00 2 50 6 00 9 70 m V6000TV 6 00 2 50 6 00 9 70 m R300TV E 3 00 10 00 m 3 00 3 00 10 00 m R300TV 3 00...

Page 46: ...up to Maximum paving width with extension parts V5100TV E 2 55 2 00 5 10 8 80 m V5100TV 2 55 2 00 5 10 8 80 m V6000TV E 3 00 2 45 6 00 9 70 m V6000TV 3 00 2 45 6 00 9 70 m R300TV E 3 00 14 00 m R300TV...

Page 47: ...Version 6 cylinder diesel engine water cooled Performance 129 kW 175 hp at 2200 rpm Pollutant emissions in accordance with Stage IIIa Tier 3 Fuel consumption full load Fuel consumption 2 3 load 35 1...

Page 48: ...ad Fuel consumption 2 3 load 32 0 l h 21 3 l h Fuel tank capacity See chapter F AdBlue DEF consumption approx 5 of fuel consumption 0 0 2 C 7 6 B s n i m m u C e p y t e k a M l e s e i d r e d n i l...

Page 49: ...0 Version 6 cylinder diesel engine water cooled Performance 142 KW 193 hp at 2200 rpm Pollutant emissions in accordance with Stage IIIa Tier 3 Fuel consumption full load Fuel consumption 2 3 load 39 6...

Page 50: ...ll load Fuel consumption 2 3 load l h l h Fuel tank capacity See chapter F AdBlue DEF consumption approx 5 of fuel consumption 0 6 2 C 7 6 B s n i m m u C e p y t e k a M l e s e i d r e d n i l y c 6...

Page 51: ...perating functions Fan Separate hydraulic circuits for options Hydraulic oil reservoir volume See chapter F Volume Approx 8 0 m3 approx 17 5 t Minimum inlet height centre 525 mm Minimum inlet height o...

Page 52: ...ume controller Fully automatic via configurable switching points Auger height adjustment Mechanically Auger extension With extension parts see auger extension chart Auger diameter 500 mm Drive Hydrost...

Page 53: ...op Screed stop with pretensioning max pressure 40 bar During paving Screed charging Screed relieving max pressure 40 bar Levelling system Mechanical grade control Optional systems with and without slo...

Page 54: ...r of injuries Never remove any warnings or information signs from the vehicle Damaged or lost warning or information signs must be replaced immediately Make yourself familiar with the meaning and posi...

Page 55: ...B 23 22 21 22 21 22 21 52 11 8 53 22 6 52 51 50 2 1 26 28 29 25 3 22 32 31 30 6 3 54 20 60 14 4 5 27 1 23 15 24...

Page 56: ...B 24 71 70 40 41 42 xxxxxxxxxxxxxxxxx 9 9 7 7...

Page 57: ...engine and re move the ignition key before perform ing any maintenance and repair work If the drive engine is left running or func tions are switched on this can cause se vere or fatal injuries Switch...

Page 58: ...injuries Always observe the maintenance instructions 8 Caution Danger from incorrect towing Vehicle movements can cause severe or fatal injuries The traction system brake must be released before towin...

Page 59: ...with water Handling tyres filled with water incorrect ly can cause severe to fatal injuries Always observe the operating instruc tions 14 Maintenance for the starter batteries Maintenance work has to...

Page 60: ...only permitted at these lifting points 22 Lashing point Lashing the machine is only permitted at these points 23 Main battery switch Position of the main battery switch 24 Diesel fuel Position of the...

Page 61: ...of the filling and control point 28 Hydraulic oil Position of the filling point 29 Hydraulic oil level Position of the control point 30 Engine oil drainage point Position of the drainage point 31 Gea...

Page 62: ...30 6 3 Noice marking No Pictogram Meaning 33 Tamper speed adjuster Position of the speed adjuster 34 Vibration speed adjuster Position of the speed adjuster No Pictogram Meaning 40 Sound output level...

Page 63: ...symbols prohibitive symbols warning symbols No Pictogram Meaning 50 Wear ear protectors 51 Do not enter the area 52 Do not spray the area or component with water 53 Warning on dangers posed by batter...

Page 64: ...mation Avoid contact with the human body also avoid inhaling the vapours and seek med ical advice if feeling unwell N Environmentally hazardous sub stance May cause immediate or delayed danger to the...

Page 65: ...y at crown adjustment zero Cross beam lock only for transportation Do not enter or work under screed only secured with crossbeam lock for transportation 71 Attention danger of high voltage in vehicle...

Page 66: ...pressure working width speed preselection 74 Overview Tyre pressure working width speed preselection 75 Engine start All switches in neutral The engine cannot be started when functions are switched on...

Page 67: ...Designation 1 Paver finisher type 2 Year of construction 3 Operating weight incl all extension parts in kg 4 Maximum permitted total weight in kg 5 Max permissible load on the front axle in kg 6 Max p...

Page 68: ...B 36 6 8 Explanation of 17 di git PIN serial number A Manufacturer B Family Model C Code letter F Serial number 10002014JHC002076 A B C F...

Page 69: ...ine type plate 1 is affixed on top of the engine The type plate states the engine type serial number and engine data Please state the engine number of the engine when ordering spare parts See also ope...

Page 70: ...asured under free field condi tions according to EN 500 6 2006 and ISO 4872 Sound pressure level at the operator s position at the height of the head LAF 82 3 dB A LAF 87 dB A Sound capacity level LWA...

Page 71: ...under free field condi tions according to EN 500 6 2006 and ISO 4872 Sound pressure level at the operator s position at the height of the head Sound capacity level 7 4 Operating conditions during meas...

Page 72: ...under free field condi tions according to EN 500 6 2006 and ISO 4872 Sound pressure level at the operator s position at the height of the head Sound capacity level 7 4 Operating conditions during meas...

Page 73: ...under free field condi tions according to EN 500 6 2006 and ISO 4872 Sound pressure level at the operator s position at the height of the head Sound capacity level 7 4 Operating conditions during meas...

Page 74: ...ents of the EMC Directive 2004 108 EC Interference emission according to DIN EN 13309 35 dB V m for frequencies of 30 MHz 1GHz measured at a distance of 10 m 45 db V m for frequencies of 30 MHz 1 GHz...

Page 75: ...many gas bottles must not be transported on the paver finisher or on the screed Disconnect the gas bottles from the gas system and protect them with their caps Use a separate vehicle to transport them...

Page 76: ...ken into consideration when selecting the attachment and loading equipment 2 1 Preparations Prepare the paver finisher for transportation see chapter D Remove all overlaying or loose parts from finish...

Page 77: ...vate set up mode Close the hopper lids Engage both hopper transport safeguards Lift the screed Lift track clearer Fully extend the levelling cylinder Retract the screed parts until the screed matches...

Page 78: ...ble for securing loads positive fit force connection diagonal lashing etc in accordance with the specific transport vehicle m The low loader must have the necessary number of lashing points with lashi...

Page 79: ...sure that there are no persons in the danger area during loading Use the work gear and low engine speeds to drive onto the low bed trailer Caution Possible collision of parts When driving up inclines...

Page 80: ...orce and load rating m Always tighten the lashing chains and straps hand tight 100 150 daN m Lashing equipment must be checked by the user for any signs of damage before use On detecting any signs of...

Page 81: ...of gravity of the paver finisher Comply with the following if the paver finisher has to be placed in the front section of the low bed trailer B for load distribution reasons or on account of the leng...

Page 82: ...rt safeguards 2 on both sides Position the non slip mats under the screed across the whole width of the vehicle 3 and lower the screed Switch off the paver finisher Attach and secure the protective ho...

Page 83: ...the paver finisher and on the low load trailer Fasten the lashing chains as shown 4 2 Securing at the front m Diagonal lashing secures the paver finisher at the front using the lashing points on the p...

Page 84: ...ecures the paver finisher at the rear at right angles to the direction of travel using the lashing points on the paver finisher eyebolts and on the low load trailer Fasten the lashing straps as shown...

Page 85: ...inisher at the rear using the lashing points on the paver finisher and on the low load trailer Fasten the lashing straps as shown Step 2 fasten lashing chains m Diagonal lashing secures the paver fini...

Page 86: ...rotective roof Lift the screed to the transportation position Start the engine and drive from the trailer at a low engine traction speed Park the paver finisher in a secure spot lower the screed and s...

Page 87: ...is at the bottom wheeled paver Driver s seats swivelled to middle setting and in lowest position Backrests and armrests of driver s seats tilted forwards Front and side windows closed Engine hood and...

Page 88: ...ally A The exhaust pipe is lowered or raised to gether with the roof Tighten bolts 1 on both sides of the roof Operate the switch 2 until the roof has reached the upper or lower limit position Set bol...

Page 89: ...these parts in a safe place f When screed is operated with the optional gas heating system Remove the gas bottles for the screed heating system Close main shut off valves and bottle valves Turn off t...

Page 90: ...C 11 16 Operation Buttons Fully extend the levelling cylinder Retract the screed parts until the screed matches the basic width of the paver finisher Extend crossbeam lock Deactivate set up mode...

Page 91: ...fast slow switch to Hare if necessary Turn the preselector to zero Swivel the drive lever to maximum f The vehicle already advances slightly on deflecting the drive lever Adjust required vehicle speed...

Page 92: ...y is dependent on the screed which is mounted Danger from suspended loads Crane and or lifted vehicle can tip when lifted and cause injuries The vehicle may only be raised at the marked lifting points...

Page 93: ...is located in the area of the drive unit s rear reversing roller 3 Secure vehicle wherever it is parked up Engage the transport safeguards Remove any attachments and extension parts from the paver fin...

Page 94: ...ar to the four attachment points 1 2 m The max permissible attachment point load at the attachment points is 73 5 kN m The permissible load applies in the vertical direction m Make sure that the paver...

Page 95: ...finisher and the screed until the basic width has been attained A Two high pressure cartridges 2 are lo cated on both of the travel drive pumps 1 The following activities must be carried out to activa...

Page 96: ...tion of the towing process re store the initial status m Only release the traction system brakes when the machine is sufficiently secured against accidental rolling or is already properly connected to...

Page 97: ...tion key and the main switch 1 and take it with you do not hide them somewhere on the machine Protect the operating panel with the dust cover 2 and lock it Store loose parts and accessories in a safe...

Page 98: ...m from tilling over and rolling or sliding away f Roller type jacks must not be moved when under load f Chocks or supporting beams positioned so that they cannot be shifted or tilted must be adequatel...

Page 99: ...Always make sure during work that no one is endangered by the vehicle Ensure that all protective covers and hoods are fitted and secured accordingly Immediately rectify damage which as been ascertaine...

Page 100: ...r conveying vehicle parts Rotating or conveying vehicle parts can cause severe or fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting clot...

Page 101: ...ger and conveyor conveying function are set to the STOP function in the case of EMERGENCY STOP or restarting the control system If settings are changed when the diesel engine is stopped AUTO or MANUAL...

Page 102: ...D 11 4 10 13 16 15 17 11 12...

Page 103: ...he key Switch off by turning the key back to its starting position A After activating the ignition voltage the input and display terminal requires a few seconds for the booting process A On shutting o...

Page 104: ...D 11 6 10 13 16 15 17 11 12...

Page 105: ...on 2 position Screed motion tamper vibration on travel drive on increase speed until the stop is reached A Use the preselector to set the maximum speed f The vehicle speed cannot be reduced to 0 with...

Page 106: ...D 11 8 10 13 16 15 17 11 12...

Page 107: ...elector The vehicle advances slightly with deflect ed drive lever even if the travel drive preselector is set to zero 16 Steering potentiometer The steering wheel movement is transferred electrohydrau...

Page 108: ...D 11 10 18 19 20 21...

Page 109: ...For switching on the rear working lights Switch OFF by pressing the button again f Avoid dazzling other road users 20 Auger compart ment working lights ON OFF o Button with detent switch function and...

Page 110: ...D 11 12 22 23 24 25...

Page 111: ...ipers Switched OFF with time control 24 Move control plat form to the left Pushbutton function with LED feedback To move the control platform to the left m The platform lock must be released before mo...

Page 112: ...D 11 14 26 27 28...

Page 113: ...filling pump Switch OFF by pressing the button again 27 Seat heating ON OFF o Button with detent switch function and LED feedback For switching on the seat heating Switch OFF by pressing the button a...

Page 114: ...D 11 16 29 30 31...

Page 115: ...o Pushbutton function with LED feedback To hydraulically retract the push roller crossbar f On actuation heed danger zones of moving parts of the vehicle 31 Push roller damping ON OFF o Detent switch...

Page 116: ...D 11 18 33 32...

Page 117: ...ted in the working gear travel drive slow speed A If the Turning on the spot function has been inadvert ently activated and the steering is set to straight ahead travel the paver finisher does not mov...

Page 118: ...D 11 20 35 34 36 37...

Page 119: ...there is only limited space at one side or when obstacles obstruct truck unloading f On actuation heed danger zones of moving parts of the vehicle 36 Open hopper left Pushbutton function To open the...

Page 120: ...D 11 22 38 40 41 39 42...

Page 121: ...d understand the system Comply with all further information in the operating instructions and in the safety manual Item Designation Brief description LED display 38 Tell truck to reverse Pushbutton fu...

Page 122: ...D 11 24 38 40 41 39 42...

Page 123: ...l truck to End Tipping lower truck hopper tell truck to Detach Depart Pushbutton function with LED feedback To change over to the End Tipping signal YELLOW SIGNAL running light de scending Press butto...

Page 124: ...D 11 26 38 40 41 39 42...

Page 125: ...se for truck to approach GREEN SIGNAL A The truck is detected by a laser sensor at a distance of 6 m between the paver and the material truck GREEN SIGNAL flashing A The flashing frequency of the disp...

Page 126: ...D 11 28 44 43 45 46...

Page 127: ...e configurations with a screed which cannot be extended f On actuation heed danger zones of moving parts of the vehicle 45 Retract left screed Pushbutton function To retract the left half of the scree...

Page 128: ...D 11 30 48 52 50 47 51 49...

Page 129: ...A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 48 Right conveyor AUTO Button with detent switch function and LED feedback The...

Page 130: ...D 11 32 48 52 50 47 51 49...

Page 131: ...A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 50 Right conveyor MANUAL Button with detent switch function and LED feedback Th...

Page 132: ...D 11 34 48 52 50 47 51 49...

Page 133: ...oves towards the hopper for approx 3 5 seconds f On actuation heed danger zones of moving parts of the vehicle 52 Reverse right conveyor Pushbutton function The conveying direction of the conveyor can...

Page 134: ...D 11 36 54 58 56 53 57 55...

Page 135: ...function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 54 Right auger AUTO Button with detent switch function and LED feedback The conveying funct...

Page 136: ...D 11 38 54 58 56 53 57 55...

Page 137: ...A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 56 Right auger MANUAL Button with detent switch function and LED feedback The c...

Page 138: ...D 11 40 54 58 56 53 57 55...

Page 139: ...UAL function is switched off A On manual triggering the automatic function is overrid den with reduced delivery capacity 58 Right auger MANUAL Conveying direc tion inwards Pushbutton function To manua...

Page 140: ...D 11 42 60 59...

Page 141: ...espite Auto settings in the individual functions these are not activated when the drive lever is swivelled out Switch OFF by pressing the button again A The preset vehicle can be relocated and release...

Page 142: ...D 11 44 64 61 62 66 65 63...

Page 143: ...e displayed arrow direction A This function is also activated when the remote control is not connected 62 Raising lowering auger o Button with detent switch function and LED feedback For hydraulic adj...

Page 144: ...D 11 46 64 61 62 66 65 63...

Page 145: ...just the selected function in the corresponding direction f On actuation heed danger zones of moving parts of the vehicle 65 Adjustment button Extend lower on left Pushbutton function To adjust the se...

Page 146: ...D 11 48 68 67...

Page 147: ...ton again or by swiv elling the drive lever out to the paving position On reaching the adjusted material height material sen sor the filling function is automatically switched off f On actuation heed...

Page 148: ...D 11 50 70 69...

Page 149: ...reed is held in paving stop relief pressure m Screed may lower slowly Press and hold the button to lower the screed at higher speed Resting function Press the button briefly LED ON the screed is lower...

Page 150: ...D 11 52 72 71...

Page 151: ...n function switch must be set to the OFF po sition A The function is preset in conjunction with the Set up mode button 72 Vibration screed specific Button with detent switch function and LED feedback...

Page 152: ...D 11 54 74 73...

Page 153: ...ed relieving and screed charging To preset the hydraulic oil pressure switch this button and the Set up mode button to ON 74 Screed charging Button with detent switch function and LED feedback For rel...

Page 154: ...D 11 56 74 73...

Page 155: ...eam lock m Before retracting and extending the lock raise the crossbeams slightly over the locking bolts raise the screed 76 Retract cross beam lock o Pushbutton function with LED feedback To hydrauli...

Page 156: ...D 11 58 78 77...

Page 157: ...ust be fulfilled to use the function Drive lever 13 in neutral position road speed 0 Transport speed 33 OFF Main function switch 59 OFF Set up mode 68 OFF Item Designation Brief description 77 Set Set...

Page 158: ...D 11 60 3 Remote control...

Page 159: ...and B are assigned to either the auger or the conveyor control system The relevant element which is con trolled is indicated by an illuminated symbol C m Important Do not disconnect remote controls du...

Page 160: ...D 11 62 121 120 121...

Page 161: ...ifting the screed or other actions are then no longer possible Danger of accident The emergency stop button does not shut off the gas heat er system Close the main shut off valve and the valves on the...

Page 162: ...D 11 64 122 124 125 123 125 122 124...

Page 163: ...n when the drive lever is swiv elled out and is continuously controlled via the mate rial limit switches Switch OFF by pressing the button again A The function is shut off by pressing the EMERGENCY ST...

Page 164: ...D 11 66 122 124 125 123 125 122 124...

Page 165: ...Pushbutton function Plus minus buttons for adjusting the delivery capacity The delivery capacity is slowed down or speeded up depending on the length of time for which the button is pressed A The auge...

Page 166: ...D 11 68 126 128 129 127 129 126 128...

Page 167: ...eyor is switched on when the drive lever is swivelled out and is continuously controlled via the material limit switches Switch OFF by pressing the button again A The function is shut off by pressing...

Page 168: ...D 11 70 126 128 129 127 129 126 128...

Page 169: ...Pushbutton function Plus minus buttons for adjusting the delivery capacity The delivery capacity is slowed down or speeded up depending on the length of time for which the button is pressed A The conv...

Page 170: ...D 11 72 131 132 133 130...

Page 171: ...cylinder adjustment left Pushbutton function To retract and extend the levelling cylinder on the cor responding side of the vehicle A On adjustment note the levelling display in the remote control di...

Page 172: ...D 11 74 135 136 137 134...

Page 173: ...cylinder adjustment right Pushbutton function To retract and extend the levelling cylinder on the cor responding side of the vehicle A On adjustment note the levelling display in the remote control d...

Page 174: ...D 11 76 139 138...

Page 175: ...th call up of the corresponding menu showing the actual value A Comply with the corresponding Screed Control instructions 139 Manual control crowning adjustment Pushbutton function Direct adjustment o...

Page 176: ...D 11 78 141 140 141...

Page 177: ...sponding side of the vehicle when the automatic levelling system is switched off LED OFF A On adjustment note the levelling display in the remote control display 141 Horn Press in the case of emergenc...

Page 178: ...D 11 80 142 143...

Page 179: ...a screed which cannot be extended f On actuation heed danger zones of moving parts of the vehicle 143 Extend retract screed speed preselection Pushbutton function 2 speeds can be selected for the adju...

Page 180: ...D 11 82 145 144 146 147 148...

Page 181: ...ing menu The function is started in the same menu A Comply with the corresponding Screed Control instructions 146 Function button F1 Pushbutton function Depending on the window or menu in which you ar...

Page 182: ...D 11 84...

Page 183: ...D 11 85 150 149...

Page 184: ...th call up of the corresponding menu showing the actual value A Comply with the corresponding Screed Control instructions 150 Manual control crowning adjustment Pushbutton function Direct adjustment o...

Page 185: ...D 22 1 D 22 Operating the display...

Page 186: ...a menu Press to release the adjustment of a parameter to confirm a parameter adjustment to confirm a selection possibility B Home button To show the home menu directly C Upwards button To show the hi...

Page 187: ...s from pale to dark grey A Press the corresponding function button again to go back to the previous page F Display area for status warning and error messages To show current earnings or error messages...

Page 188: ...error messages Colour code Explanation RED error message Reports a serious fault that must be checked and rec tified immediately YELLOW warning message Reports a current condition that needs to be obs...

Page 189: ...D 22 5 1 1 Menu operation procedure for adjusting parameters A B C...

Page 190: ...Press button B to open the Screed heater menu Turn jog dial C to make the cursor appear A A blue frame appears around the temperature parameter Press jog dial C to activate the adjustment Turn jog dia...

Page 191: ...rs around the top adjustment parameter in the menu Turn jog dial C in the corresponding direction until the blue frame is around the required adjustment parameter Press jog dial C to activate the para...

Page 192: ...al to activate the parameter adjustment A A blue frame appears around the top selection possibility in the menu Turn jog dial in the corresponding direction until the blue frame is around the re quire...

Page 193: ...blue 2 Fuel gauge 3 Level AdBlue DEF tank o m If the level is too low a warning also appears 4 Paving material conveyor level left right 5 Paving material auger level left right 6 Actual temperature...

Page 194: ...right o 13 Overall width screed cm inch o A The remote control must be reset to measure the overall width 14 Extension distance levelling cylinder left cm inch o 15 Extension distance levelling cylin...

Page 195: ...sub menus 1 Show Home functions Quick settings 2 Call Engine speed menu Engine measured value display sub menus 3 Paving parameters menu sub menus 4 Camera display menu sub menus o 5 Error memory men...

Page 196: ...e A Depending on the vehicle equipment the position 1 can have two different functions 1 1 Eco mode function The engine speed is constantly regulated to 1600 rpm 1 2 Vario Speed function The engine sp...

Page 197: ...n of the corresponding functions and com ponents is saved for later use A As confirmation the display changes for 5 to 10 seconds during saving A The functions and elements for the Set Assist function...

Page 198: ...of 50 the engine speed is adapted directly 2 Actual engine speed 3 Engine oil pressure bar 4 On board voltage V 5 Engine coolant temperature C F 6 Engine operating hours h 7 Fuel consumption l h o Op...

Page 199: ...following parameters 1 Paving material level conveyor left 2 Paving material level conveyor right 3 Paving material level auger left 4 Paving material level auger right 5 Tamper speed n min 6 Vibrati...

Page 200: ...2 Average actual temperature of all screed sections C F 3 Actual temperature basic screed left C F 4 Actual temperature basic screed right C F 5 Actual temperature extendable part extension parts lef...

Page 201: ...seconds during reset 2 Steering monitoring is used for distance control scanning reference Reset reference to zero Select function 2 1 with the job dial and press to reset A As confirmation the displ...

Page 202: ...n must be matched to the existing paving situation A Adjustment is also possible during the driving mode m When the front wheel drive is switched off automatically the related mes sage is shown in the...

Page 203: ...ration A Necessary regeneration is indicated by the regeneration warning sign 1b A Please heed the notes in the Terminal error messages section A When the function is activated the HEST warning sign 1...

Page 204: ...ter regeneration can occur immediately after being enabled again Danger from particulate filter regeneration Improper particulate filter regeneration can cause severe to fatal injuries Keep the outlet...

Page 205: ...ving speed 1d Binder course high paving speed 1e Foundation A The speeds for every course thickness parameter have been stored in the factory for all conveying and compacting elements Depending on the...

Page 206: ...tamper speed n min display and adjustment parameters 7 Nominal vibration speed n min display and adjustment parameters 8 Auxiliary compactor pressure setting bar display and adjustment parameters A T...

Page 207: ...nfirmation the display changes for 5 to 10 seconds during loading 11 Parameter reset Load factory settings function A Firstly the system requests reset confirmation Press the button again for a reset...

Page 208: ...Overview Course thickness parameters Menu for viewing the speeds saved for all conveying and compacting elements ac cording to the course thickness parameters Back to the main menu 1 Paving parameters...

Page 209: ...mera display menu o Machine parts partly concealed from view can be displayed by the camera system A When this function is called up display camera 1 appears 1 Show camera 1 display 2 Show camera 2 di...

Page 210: ...2 Number of vehicle warning messages Open detailed display Vehicle warning messages 2 1 3 Number of engine error messages Open detailed display Engine error messages 3 1 4 System error display A Poss...

Page 211: ...Error messages with travel drive stop Display of existing error messages in a table 1 Error code 2 Error description 3 Designation of the faulty part as per BMK EIC list A Press the job dial to scrol...

Page 212: ...ror messages in a table 1 Error code 2 Error description 3 Designation of the faulty part as per BMK EIC list A Press the job dial to scroll through the list Delete list of error messages 4 A As confi...

Page 213: ...ror messages Display of existing error messages in a table 1 SPN code 2 FMI code 3 OC error frequency A All error messages can be identified in the section Drive engine error codes A Press the job dia...

Page 214: ...menus 1 Home menu Display and Quick settings menu 2 Service menu Menu for service technician password required 3 Info Settings menu Menu for adjusting various functions 4 Service report menu Menu for...

Page 215: ...D 22 31 Service menu Password protected menu for various service settings...

Page 216: ...3 Engine operating hours h 4 Vehicle serial numbers 17 digit PIN VIN 5 Dynalink module number o 15 digit number IMEI A If consultation with Technical Support is required for your vehicle always specif...

Page 217: ...tting range 0 10 sec 2 Display and adjustment parameters for the central lubrication system 2 1 Extended lubrication interval 2 2 Standard lubrication interval 2 3 Shortened lubrication interval A If...

Page 218: ...o A After closing the hopper lids the front hopper is only raised after the adjusted time has expired A Setting range 0 25 sec 2 Selection External levelling L External levelling left side of the vehi...

Page 219: ...hicle 2 Data display and control of the opposite side of the vehicle 3 Split screen on the remote controls simultaneous data display and operation of both sides of the vehicle possible o 4 Selection S...

Page 220: ...k 1 1 Shortened distance 1 2 Medium distance 1 3 Extended distance 2 Selection Set Assist A The selected elements are taken into account in executing the Set Assist function 2 1 Raise lower front hopp...

Page 221: ...D 22 37 3 Selection Auto Save A The working condition current position of the corresponding functions and compo nents is saved automatically on pressing the Set Assist function button operating panel...

Page 222: ...usting the illuminance of various control elements 2 Monitor brightness display and adjustment parameters 2 1 daytime light 2 2 nighttime light 3 Truck Assist display and adjustment parameters 3 1 day...

Page 223: ...splay and adjustment parameters h h min min 24h PM AM 4 Date display and adjustment parameters dd mm yyyy Open the following sub menus 5 Camera display set up menu 6 Licence text display of Open Sourc...

Page 224: ...he camera display 1 Brightness display and adjustment parameters 2 Contrast display and adjustment parameters 3 Colour display and adjustment parameters Setting range 0 100 Open the following sub menu...

Page 225: ...D 22 41 Licence text display Display of the software licence text Exit display B Back to the previous page B...

Page 226: ...unlocking function A Remote lock not active Display of the following information 1 Request number empty cannot be edited Open the following sub menus 2 Lock menu 3 Basic menu display A Locking only p...

Page 227: ...fter entering the TAN The lock is cancelled A The TAN which is only valid once can be queried from the owner of the machine The request number has to be stated to this end The requested TAN has to be...

Page 228: ...ys sub menus A Remote lock warning appears 1 When machine already locked Open Unlock menu 2 Basic menu display m The lock function is activated by pressing function button 3 A After locking button 3 h...

Page 229: ...ormation 1 Operating hours 2 Remaining operating hours until the next service 3 Pending service scope Service 1 Service 2 Service 3 o Open the following sub menus 4 Report for Dynapac service technici...

Page 230: ...2 Technician number of the Dynapac service technician 3 PIN of the Dynapac service technician A When the input field appears with a red surround this indicates the technician number or PIN were entere...

Page 231: ...confirm forward the service report 1 Service report warning appears 1 Perform the following functions 2 Send service report A After pressing the button the system goes back to the service report mask...

Page 232: ...Performed service Service 1 Service 2 Service 3 o 2 Technician number 3 PIN 1 1 1 1 A When the input field appears with a red surround this indicates the PIN was entered incorrectly Perform the follow...

Page 233: ...nu to confirm forward the service report 1 Service report warning appears 1 Perform the following functions 2 Send service report A After pressing the button the system goes back to the service report...

Page 234: ...ng status of the vehicle permits Indicator lamp flashes Urgent maintenance level II Particular filter regeneration must be carried out as soon as possible The engine output may be automatically reduce...

Page 235: ...is being cleaned by the engine f Keep the outlet of the exhaust pipe out of the reach of people and of objects that can burn melt or explode f There may not be any people or objects with in a radius...

Page 236: ...temporarily continue to be operated or in the case of serious faults should be shut down immediately to prevent further damage from occurring Each fault should be rectified as soon as possible A An e...

Page 237: ...val is overdue m Proceed immediately with maintenance to avoid subsequent damage Heating status ON A If the heating is activated the heating sys tem is switched off first when switching the vehicle of...

Page 238: ...been pressed Engine coolant temperature The engine temperature is too high m The engine performance will be throttled down automatically Driving mode remains possible Stop the paver finisher drive lev...

Page 239: ...er with Error message Hydrostatic travel drive oil pressure indicator m The oil pressure is insufficient Switch off the engine immediately For other possible errors see engine s oper ating instruction...

Page 240: ...play Remote Lock activated The machine lock function has been activated The conveyor belt speed is reduced A A TAN which is only valid once can be queried from the owner of the machine The request num...

Page 241: ...cle can be moved away from the construction site in emergency mode Caterpillar paver Turn the travel drive preselector 1 to zero The LEDs in buttons 2 and 3 flash Forwards travel Press and hold functi...

Page 242: ...o zero The LEDs in buttons 5 and 6 flash Forwards travel Press and hold function button 5 cruise control speed control with travel drive preselector 4 Reverse travel Press and hold function button 6 t...

Page 243: ...D 22 59 2 2 Drive engine error codes A If a fault is detected on the engine this is shown by the corresponding indication 1 in the display 1...

Page 244: ...fault after decoding A Press the job dial to scroll through the list m It may be possible to continue operating the vehicle depending on the severity of the error The error should however be remedied...

Page 245: ...D 22 61 Example C...

Page 246: ...y engine shut down Display SPN 157 FMI 3 OC 1 Cause Cable break on sensor for rail pressure Effect Engine shut down Frequency Fault occurs for the 1st time m Notify customer service of the error numbe...

Page 247: ...dal or Lever Position Sensor 1 Circuit Voltage below normal or shorted to low source 133 974 3 Red Remote Accelerator Pedal Position Remote Accelerator Pedal or Lever Position Sensor 1 Circuit Voltage...

Page 248: ...1 3 Amber Engine Coolant Level Coolant Level Sensor 1 Circuit Voltage above normal or shorted to high source 196 111 4 Amber Engine Coolant Level Coolant Level Sensor 1 Circuit Voltage below normal or...

Page 249: ...put Device Driver Fan Control Circuit Voltage below normal or shorted to low source 249 171 3 Amber Ambient Air Temperature Ambient Air Temperature Sensor 1 Circuit Voltage above normal or shorted to...

Page 250: ...high source 294 441 4 Amber Auxiliary Temperature 1 Auxiliary Temperature Sensor Input 1 Circuit Voltage below normal or shorted to low source 295 108 2 Amber Barometric Pressure Barometric Pressure D...

Page 251: ...t Speed Data Valid But Above Normal Operating Range Moderately Severe Level 351 3597 12 Amber ECU Power Output Supply Voltage 1 Injector Power Supply Bad intelligent device or component 352 3509 4 Amb...

Page 252: ...ting Range Moderately Severe Level 449 157 0 Red Engine Injector Metering Rail 1 Pressure Injector Metering Rail 1 Pressure Data valid but above normal operational range Most Severe Level 451 157 3 Am...

Page 253: ...r Engine Fuel Delivery Pressure Fuel Delivery Pressure Sensor Circuit Voltage below normal or shorted to low source 553 157 16 Amber Engine Injector Metering Rail 1 Pressure Injector Metering Rail 1 P...

Page 254: ...re Turbocharger 1 Compressor Intake Temperature Circuit Voltage above normal or shorted to high source 692 1172 4 Amber Engine Turbocharger 1 Compressor Intake Temperature Turbocharger 1 Compressor In...

Page 255: ...enoid Driver Cylinder 2 Mechanical system not responding or out of adjustment 1142 653 7 Amber Engine Injector Cylinder 03 Injector Solenoid Driver Cylinder 3 Mechanical system not responding or out o...

Page 256: ...High Engine Temperature Warning Relay Driver Diagnostic has detected an error Condition Exists 1515 91 19 Red Accelerator Pedal Position 1 SAE J1939 Multiplexed Accelerator Pedal or Lever Sensor Syst...

Page 257: ...alyst Missing Condition Exists 1668 1761 4 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank Level Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor Circuit Voltage below normal or shorted to low...

Page 258: ...urce 1696 3513 4 Amber Sensor supply voltage 5 Sensor Supply 5 Voltage below normal or shorted to low source 1699 1761 2 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank Level Aftertreatment 1 Diesel...

Page 259: ...1881 3251 4 Amber Aftertreatment 1 Diesel Particulate Filter Differential Pressure Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Circuit Voltage below normal 1883 3251 2 Amber...

Page 260: ...CU Power Output Supply Voltage 1 ECU Power Output Supply Voltage 1 Data Valid But Below Normal Operating Range Moderately Severe Level 1939 3597 3 Amber ECU Power Output Supply Voltage 1 ECU Power Out...

Page 261: ...e Compression Brake Output 1 Engine Brake Actuator Driver 1 Circuit Voltage below normal or shorted to low source 2185 3512 3 Amber Sensor supply volt age 4 Sensor Supply 4 Circuit Voltage above norma...

Page 262: ...ata Valid But Above Normal Operating Range Least Severe Level 2292 611 16 Amber Fuel Inlet Meter Device Fuel Inlet Meter Device Data Valid But Above Normal Operating Range Moderately Severe Level 2293...

Page 263: ...essure 1 Exhaust Gas Pressure Sensor 1 Circuit Voltage above normal or shorted to high source 2374 1209 4 Amber Engine Exhaust Gas Pressure 1 Exhaust Gas Pressure Sensor 1 Circuit Voltage below normal...

Page 264: ...ltage above nor mal or shorted to high source 2572 2630 4 Amber Engine Charge Air Cooler 1 Outlet Temperature Engine Charge Air Cooler Outlet Temperature Voltage below normal or shorted to low source...

Page 265: ...ation 2742 3249 17 None Aftertreatment 1 Exhaust Gas Temperature 2 Aftertreatment Exhaust Gas Temperature 2 Data Valid But Below Normal Operating Range Least Sever 2743 3249 18 Amber Aftertreatment 1...

Page 266: ...Operating Range Least Severe Level 2964 105 15 None Engine Intake Manifold 1 Temperature Intake Manifold 1 Temperature Data Valid But Above Normal Operating Range Least Severe Level 2973 102 2 Amber...

Page 267: ...ment 1 SCR Outlet Temperature Sensor Circuit Voltage above normal or shorted to high source 3147 4363 4 Amber Aftertreatment 1 SCR Catalyst Outlet Gas Temperature Aftertreatment 1 SCR Outlet Temperatu...

Page 268: ...iesel Oxidation Catalyst Intake Tempera ture Sensor Swapped Out of Calibration 3167 3556 18 Amber Aftertreatment Hydrocarbon Doser Aftertreatment Doser Data Valid But Below Normal Operating Range Mode...

Page 269: ...4342 3 Amber Aftertreatment 1 Diesel Exhaust Fluid Line Heater 2 State Aftertreatment 1 Diesel Exhaust Fluid Line Heater 2 Circuit Voltage above normal or shorted to high source 3241 4342 4 Amber Afte...

Page 270: ...Aftertreatment 1 Diesel Particulate Filter Intake Gas Temperature Aftertreatment 1 Diesel Particulate Filter Intake Temperature Data valid but above normal operation 3312 3246 0 Red Aftertreatment 1 D...

Page 271: ...put Shaft Speed Transmission Output Shaft Speed Abnormal update rate 3329 1231 2 None J1939 Network 2 Data erratic intermittent or incorrect 3331 1235 2 None J1939 Network 3 Data erratic intermittent...

Page 272: ...ment Diesel Particulate Filter Incomplete Regeneration Condition Exists 3377 5396 31 Amber Engine Crankcase Ventilation Hose Disconnected Engine Crankcase Ventilation Hose Disconnected Condition Exist...

Page 273: ...Aftertreatment 1 Diesel Exhaust Fluid Tank Level Data Valid But Below Normal Operating Range Moderately Severe Level 3525 84 19 Amber Wheel Based Vehicle Speed Wheel Based Vehicle Speed Received Netw...

Page 274: ...nt below nor mal or open circuit 3568 5394 7 Amber Aftertreatment Diesel Exhaust Fluid Dosing Valve Aftertreatment Diesel Exhaust Fluid Dosing Valve Mechanical sys tem not responding or out of adjustm...

Page 275: ...mber Aftertreatment 1 Intake Gas NOx Sensor Heater Ratio Aftertreatment 1 Intake NOx Sensor Heater Abnormal rate of change 3681 3228 2 Amber Aftertreatment 1 Outlet Gas Sensor Power Status Aftertreatm...

Page 276: ...n Rail Fuel Pressure Relief Valve High Pressure Common Rail Fuel Pressure Relief Valve Mechanical system not responding or out of adjustment 3733 862 3 Amber Crankcase Breather Filter Heater Circuit V...

Page 277: ...e Command Cruise Control Disable Command Condition Exists 3866 3364 1 Amber Aftertreatment 1 Diesel Exhaust Fluid Tank 1 Quality Aftertreatment Diesel Exhaust Fluid Quality Data valid but below nor ma...

Page 278: ...perating Range Most Severe Level 3934 5851 2 Amber Aftertreatment 1 SCR Intermediate NH3 Gas Sensor Power In Range Aftertreatment 1 SCR Intermediate NH3 Gas Sensor Power Supply Data erratic intermitte...

Page 279: ...e Bad intelligent device or compo nent 4159 5743 12 Amber Aftertreatment Selective Catalytic Reduction Temperature Sensor Module Bad intelligent device or component 4161 5742 3 Amber Aftertreatment Di...

Page 280: ...below normal or shorted to low source 4235 3521 31 Red Aftertreatment 1 Diesel Exhaust Fluid Property Aftertreatment 1 Diesel Exhaust Fluid Property Condition Exists 4241 3364 19 Amber Aftertreatment...

Page 281: ...Filter Temperature Sensor Module Root Cause Not Known 4261 5743 11 Amber Aftertreatment Selective Catalytic Reduction Temperature Sensor Module Root Cause Not Known 4262 5571 3 Amber High Pressure Com...

Page 282: ...al or shorted to low source 4437 1668 2 None J1939 Network 4 Data erratic intermittent or incorrect 4449 5747 10 Amber Aftertreatment 1 Outlet Soot Sensor Heater Abnormal rate of change 4451 5741 2 Am...

Page 283: ...k Control Status Aftertreatment 1 SCR Feedback Control Status Condition Exists 4615 94 0 Red Engine Fuel Delivery Pressure Engine Fuel Delivery Pressure Data Valid but Above Normal Operational Range M...

Page 284: ...tment 1 Diesel Exhaust Fluid Tank Temperature Sensor Circuit Current above normal or grounded circuit 4737 3031 11 Amber Aftertreatment 1 DieselExhaustFluid Tank Temperature Aftertreatment 1 Diesel Ex...

Page 285: ...3364 15 None Aftertreatment Die sel Exhaust Fluid Quality Aftertreatment Diesel Exhaust Fluid Quality Data Valid But Above Normal Operating Range Least Severe Level 4863 5245 31 Amber Aftertreatment...

Page 286: ...ine Boost Curve Selection Data erratic intermittent or incorrect 9952 524286 31 Amber Reserved for temporary use Condition Exists 9953 524286 31 Amber Reserved for temporary use Condition Exists 9999...

Page 287: ...2 103 3 Menu structure of the setting and display menus The following illustration shows the menu structure and serves to simplify operation and the procedure in the case of various settings and displ...

Page 288: ...D 22 104...

Page 289: ...alling from the vehicle which can cause severe to fatal injuries During operation the operator must be at the intended driver s seat and be seated properly Never jump onto or off a moving vehicle Keep...

Page 290: ...is at the bottom wheeled paver Driver s seats swivelled to middle setting and in lowest position Backrests and armrests of driver s seats tilted forwards Front and side windows closed Engine hood and...

Page 291: ...ally A The exhaust pipe is lowered or raised to gether with the roof Tighten bolts 1 on both sides of the roof Operate the switch 2 until the roof has reached the upper or lower limit position Set bol...

Page 292: ...son Set the latch 1 on both sides of the ladder to the intended position f The ladder must not be locked when driving or paving Storage space There are two removable containers 2 under the lockable bo...

Page 293: ...D 30 5 Control platform moveable o 9 6 2 5 7 4 3 10...

Page 294: ...form the latch 9 must be released m Shifting the platform increases the basic width of the paver finisher f If the platform is moved ensure that there is no one in the vehicle s danger area f Only adj...

Page 295: ...and slide panel console to the desired position using the handle 3 Insert panel latch 2 into one of the detent positions 4 Swivelling the operating panel Lift latch 5 swivel operating panel to the req...

Page 296: ...D 30 8 Protective roof o A D B C B A C D 1 3 4 5 2...

Page 297: ...close the front window pull the latch 4 and pull the sliding frame at the handle 4 Windscreen wiper Engage the windscreen wiper screen wash on the operating panel if necessary A Ensure that the washer...

Page 298: ...raulically it can be pushed back to its central position by hand Remove the screw cap 1 next to the right footwell window Remove screw 2 A This undoes the connection between the platform and the frame...

Page 299: ...eyond the outer edge of the vehicle Press latch 1 swivel seat console to the desired position and allow latch to engage again Fold hinged step 2 down if necessary m Make sure it is latched properly f...

Page 300: ...dually adjusted Raise the button to adjust the inclination The seat surface in clines to the desired position by simultaneously loading or relieving it Armrest inclination 6 The armrest s longitudinal...

Page 301: ...the vehicle f After locking the individual elements it must no longer be possible to shift then to another position Horizontal setting 1 Height and slope setting front 2 Height and slope setting rear...

Page 302: ...box which contains all fus es and relays etc is located beneath the central control platform floor panel A An assignment plan for fuses and relays can be found in chapter F8 15 10 15 25 15 10 15 25 1...

Page 303: ...instructions see section Starting the paver finisher external starting starting aid Main battery switch The main battery switch separates the current circuit from the battery to the main fuse A For th...

Page 304: ...n dan ger during transportation Screed lock mechanical o A The screed locks must additionally be engaged on both sides of the vehicle pri or to transportation with the screed lifted f Transportation w...

Page 305: ...ation with an unsecured screed leads to a risk of accidents Lift the screed Activate the function on the operating panel A The two screed locks 1 extend hydrau lically m ATTENTION Insert screed lock o...

Page 306: ...ituations the same paving thickness should be set on both sides of the vehicle Other displays o are on the cross beam guide To change the reading position the scale 2 can be raised and lowered again i...

Page 307: ...mpartment They are engaged together with the working lights A These are activated together with the other working lights on the operating panel Engine compartment lighting o A The engine compartment l...

Page 308: ...D 30 20 LED working light o There are two LED spotlights 1 at the front and rear of the vehicle f Always align the working lights to avoid dazzling the operating personnel or oth er road users 1...

Page 309: ...quipped with an electric screed it is possible for the lamps to flicker irreg ularly during the heating up phase with simultaneous operation of 500 watt spot lights o and illuminated balloon o Prefera...

Page 310: ...t and right ratchets A The current height can be read on both auger height indicators A Observe the notes on adjusting the auger height in the chapter Set up and modification Auger height displays A s...

Page 311: ...ses the basic width of the paver finisher f If the sensor rod or sensor rod extension are used ensure that there is no one in the vehicle s danger area A The sensor rod is adjusted when the vehicle is...

Page 312: ...fter releasing the wing nuts 5 the end section of the sensor rod extension 6 can be set to the desired length the angle can additionally be changed by swivel ling on the joint 7 A Either the adjustabl...

Page 313: ...emove the spray 1 from its bracket Build up pressure by actuating the pump lever 2 The pressure is indicated on the ma nometer 3 Actuate the manual valve 4 to spray On completion of work secure the ma...

Page 314: ...ly engages here The hose is automatically retracted into the guide after pulling and dis charging again Actuate button 3 to activate and de activate the pump The indicator lamp 4 lights up when the em...

Page 315: ...ntrol the material flow on the relevant half of the conveyor The conveyors should stop when the material has roughly reached the area below the auger tube A This requires that the auger height has bee...

Page 316: ...conveyor The con veyors should stop when the material has roughly reached the area below the auger tube A This requires that the auger height has been adjusted correctly see chapter E To set the deac...

Page 317: ...or s angle After adjusting retighten all mounting parts properly A The connection cables 4 are connected to the relevant sockets on the remote con trol bracket A The sensors should be adjusted so that...

Page 318: ...set the sensor height the deacti vation point loosen the star handles 4 and adjust the linkage to the required length After adjusting retighten all mounting parts properly A The connection cables are...

Page 319: ...socket 1 is located behind the left right seat consoles Additional working lights can be connected here for example Right seat console 12V socket Left seat console 24V socket A Voltage is present whe...

Page 320: ...ure control valve for paving stop with relieving Valve 2 is used to set the pressure for Screed control with paver finisher stop float ing stop with relieving Switching on see screed stop paving stop...

Page 321: ...ting elements of the screed are engaged m The pumping interval adjusted in the factory must be modified to the paving situation A Changing the duration of lubrication and breaks may be necessary when...

Page 322: ...up and se cure in the uppermost position with a shackle 2 To lower the lane clearer it must be lifted a little and the shackle 2 must be swivelled back A The blade s level above the ground is adjusted...

Page 323: ...ed down during paving The lane clearers are raised and lowered electrically operating panel function m Do not reach into the danger zone of the swivelling lane clearers Caution Possible collision of p...

Page 324: ...screed to the desired position using the lever 3 and engage the locking knob again A If the levelling unit is connected to a height controller this has the function of balanc ing out any rapid rise i...

Page 325: ...locking plate 3 on the lower side of the crossbar Remove insert plate 5 Move the push roller crossbar as far as it will go to the front rear position A Shift the push roller crossbar at the tow ing e...

Page 326: ...90 mm Activate the function on the operating panel as necessary m Extending the push roller increases the transportation length of the paver finisher f On actuation ensure that nobody is in the dange...

Page 327: ...el must be fa miliarised with operation of the fire extin guisher 2 A Observe the inspection interval for the fire extinguisher First aid kit o f Any dressings that have been used must be replaced imm...

Page 328: ...ecure with a wing bolt 1 Raise the bracket 2 swivel to the outer position and allow to en gage there Slide the rotary beacon with the tube 3 out to the desired height and secure with the clamping bolt...

Page 329: ...2 into the container which is to be emptied A To enable the container to be emptied completely the suction hose must reach down to the floor of the container Activate the function on the operating pan...

Page 330: ...D 30 42 Illuminated balloon o 5 4 3 2 11 13 9 8 6 1 7 10 12...

Page 331: ...gas a safety distance of at least 1 metre must be maintained from combustible materials f Ensure that the area above the balloon is free and open without any power lines and hindrances There should b...

Page 332: ...the guide rod Swivel the holder 3 fix with split pin 10 and the corresponding clamping bolts 11 Once the illuminated balloon is completely mounted aligned and secured connect the plug 12 of the illumi...

Page 333: ...re in dry condition in the corresponding transport cover Cleaning m A damp cloth may be used to wipe down the Powermoon skins Dishwashing deter gent is recommended as the cleaning agent for the upper...

Page 334: ...of the paver and the driver of the material truck The corresponding signal system shows the truck driver which action to perform reversing stop tip material depart The system consists of Two LED ligh...

Page 335: ...food cold and warm Insert the cool box 1 in the corre sponding holder 2 Connect up to the corresponding socket on the control platform for the necessary power supply Start operating and adjust the set...

Page 336: ...D 30 48...

Page 337: ...Diesel fuel Engine oil and hydraulic oil lubricants Separator fluids emulsion and manual injector Two filled propane gas bottles Shovel and broom Scraper spatula for cleaning the auger and the hopper...

Page 338: ...ghting must be provided when working at night Comply with all further information in these instructions and in the safety manual Danger of falling from the vehicle Entering and leaving the vehicle and...

Page 339: ...mediately Steering The paver finisher must immediately follow every steering wheel movement in a precise manner Check straight ahead travel Horn on the operating panel on both remote controls Briefly...

Page 340: ...re securely seated Screed transport safeguard When the screed is raised before transport make sure that the cross beam lock is fixed correctly Hopper transport safeguard When the hopper is closed befo...

Page 341: ...D 41 5 13 11 12 10 15 120...

Page 342: ...rting Set the drive lever 13 to the centre position and the travel drive preselector 15 to minimum Insert the ignition key 11 in position 0 A It is impossible to start the vehicle if an emergency stop...

Page 343: ...D 41 7 13 11 12 10 15 120...

Page 344: ...st connect the positive terminal 1 of the starting aid battery to the posi tive terminal 2 of the vehicle battery Then connect the negative terminal 3 of the starting aid battery to the ground of the...

Page 345: ...t the other vehicle Press the starter button 12 to start the engine Run the starter continuously for a maximum of 30 seconds then take a break for 2 minutes If the engine still has not started after t...

Page 346: ...D 41 10 13 68...

Page 347: ...ter starting To increase the engine speed Press button 68 to increase engine speed A The engine speed is increased to the preset value m Let the paver finisher warm up for approx 5 minutes if the engi...

Page 348: ...D 41 12 A B C...

Page 349: ...tled down automatically Driving mode remains possible After cooling down to normal temperature the engine will run with full performance again Battery charge indicator lamp B Must go out after startin...

Page 350: ...D 41 14 D 68 50 56 55 49...

Page 351: ...be damaged When the hydraulic oil is cold Activate set up mode function 68 Set the conveyor function 49 50 to manual and the auger function 55 56 to manual Conveyor and auger start to operate Let the...

Page 352: ...D 41 16 35 34 15 13 16 69 63 61 64 46 45 68 126 130 75...

Page 353: ...Fully extend the levelling cylinders with switch 61 63 64 A To extend the levelling cylinders levelling operating mode 126 130 must be switched to MANUAL on the remote controls Use switch 45 46 to ad...

Page 354: ...D 41 18 33 15 13 16 10...

Page 355: ...the drive lever 13 forward or backward according to the drive direction desired Adjust the speed with the preselector 15 Carry out steering movements by actuating the steering potentiometer 16 f In c...

Page 356: ...push roller with a separator fluid m Do not use diesel fuel as it dissolves the bitumen prohibited in Germany Screed heater system Switch on the screed heater approx 15 30 minutes depending on the am...

Page 357: ...traight paving a direction mark must be present or established road edge chalk lines or similar Slide the operating panel to the de sired side and secure it Pull the direction indicator out of the bum...

Page 358: ...D 41 22 59 67 37 36 54 48 53 47 A B...

Page 359: ...uto Activate function 67 to fill the vehicle for the paving process Switch the conveyors on The conveyor limit switches A B must switch off when the material has approx imately reached the area beneat...

Page 360: ...D 41 24 70 54 48 53 47 71 72 15 13 33 123 127 126 130 126 130...

Page 361: ...drive wheels as the screed tends to level an uneven ground The reference points for the layer thickness are the caterpillar chains or drive wheels The basic setting of the screed must be corrected whe...

Page 362: ...the way Uniform material transport and distribution or supply to the screed may require cor rections to settings of the material switches for conveyor and auger A See the section Malfunctions when pav...

Page 363: ...lief when the paver finisher is halting floating paving when the paver finisher is driving floating paving with screed charging or relieving when the paver finisher is driving A Relieving reduces the...

Page 364: ...D 41 28 13 15 74 73 70 69...

Page 365: ...on operating status Paving stop when the paver finisher is stationary The screed is held by the relief pressure and the counter pressure of the material Floating paving during paving operation Lower s...

Page 366: ...oves on again A pressure greater than 10 15 bar neutralises the screed weight thus preventing the screed from sinking into the material A When combining the paving stop and screed relieving functions...

Page 367: ...D 41 31...

Page 368: ...D 41 32 13 15 74 73 70 69...

Page 369: ...rging function 74 LED ON Set the pressure using pressure regu lating valve A read it off at the ma nometer B A When screed charging relieving is nec essary and automatic levelling is used grade contro...

Page 370: ...D 41 34 13 15 11 12...

Page 371: ...edge like the end of a layer Set the drive lever 13 to the centre position During longer breaks e g lunch break Set the drive lever 13 to the centre position and the speed adjuster 15 to minimum Pres...

Page 372: ...D 41 36 13 11 15 69 75 12...

Page 373: ...off the ignition 11 With a screed with gas heating system o close the main shut off valves and the bottle valves Remove the levelling units and stow them away in the boxes close all flaps Remove all...

Page 374: ...surface long waves change in the material temperature demixing roller has stopped on the hot material roller has turned or roller speed has been changed too fast incorrect operation of the roller inco...

Page 375: ...screed extendable parts are incorrectly installed cold screed bottom plates are worn or warped screed is not operated in the floating position paver finisher speed is too high auger is overloaded cha...

Page 376: ...r augers run too slowly Hydraulic oil level in the tank is too low Top up oil Power supply interrupted Check fuses and cables replace if necessary Switch is defective Replace the switch One of the pre...

Page 377: ...y interrupted Check fuse and cables replace if necessary Crossbeams cannot be lifted or lowered Switch on the remote con trol is set to Auto Set the switch to Manual Power supply interrupted Check fus...

Page 378: ...ervo unit Insufficient supply pressure Check and adjust if necessary Check the suction filter replace the supply pump and the filter if necessary Drive shaft of hydraulic pumps or engines broken Repla...

Page 379: ...drau lic system hot hydraulic fluid may spurt out at high pressure Switch off the engine and depressurise the hydraulic system Protect your eyes Mount all protective devices before re commissioning th...

Page 380: ...ng thickness 10 cm Min height setting 18 cm from the ground A An incorrect height setting can result in the following problems during paving Auger too high Too much material in front of the screed mat...

Page 381: ...by alternately adjusting the right hand and the left hand side The current height can be read at the scale 2 2 3 Hydraulic adjustment o Determine the currently set height of the auger crossbeam left a...

Page 382: ...braces from the attaching point on the material shaft Carry out height adjustment Push the slewing brackets with braces onto the attaching point on the material shaft Install the split pin 1 and retai...

Page 383: ...ted Retighten the lock nuts 4 Install the split pin 1 and retaining pin 2 m Each time the height is adjusted the auger must be realigned via the braces A See section Aligning the auger m In the case o...

Page 384: ...widths of more than 3 00 m the auger should be fitted with extension parts on both sides to improve material distribution and to reduce the wear f The diesel engine must be switched off whenever work...

Page 385: ...rts 2 bolts washers nuts Dismantle the assembly parts 3 of the adjacent auger blade remove plug 4 Guide the auger shaft extension into the auger shaft Reinstall the previously removed assembly parts 3...

Page 386: ...ing to the brace shaft with the relevant assembly parts 4 bolts washers pins A If necessary insert fitted plates 5 Reinstall the previously removed assembly parts 1 and simultaneously tighten the auge...

Page 387: ...Dismantle the assembly parts 5 of the adjacent auger blade remove plug 6 Guide the auger end bearing 7 into the auger extension Secure the auger end bearing to the material shaft with the relevant ass...

Page 388: ...40L Auger extension part 640 mm left 640R Auger extension part 640 mm right 960L Auger extension part 960 mm left 960R Auger extension part 960 mm right 320 Material shaft 320 mm 640 Material shaft 64...

Page 389: ...E 11 11 Symbol Meaning Outer auger bearing Auger end bearing...

Page 390: ...E 11 12 Auger upgrading working width 3 14 m Auger upgrading working width 3 78 m Auger upgrading working width 4 42 m 320 R 320 L 320 320 640 640 640 R 640 L 640 640 640 R 640 L 320 R 320 L 320 320...

Page 391: ...E 11 13 Auger upgrading working width 5 06 m Auger upgrading working width 5 70 m 320 L 320 320 R 320 960 R 960 L 960 960 960 R 960 L 960 960 640 640 640 R 640 L...

Page 392: ...E 11 14 Auger upgrading working width 6 34 m m m 960 BR 640 R 160 L 640 L 960 BL 960 L 960 160R 960 R 960...

Page 393: ...E 11 15 Auger upgrading working width 6 98 m m m 960 BR 640 R 160 L 640 L 960 BL 960 L 960 160R 960 R 960 320 L 320 320 R 320...

Page 394: ...E 11 16 Auger upgrading working width 7 62 m m m 960 BR 640 R 160 L 640 L 960 BL 640 640 L 640 640 R 960 L 960 160R 960 R 960...

Page 395: ...E 11 17 Auger upgrading working width 8 26 m m m 960 BR 640 R 160 L 640 L 960 BL 640 640 L 640 640 R 960 L 960 160R 960 R 960 320 L 320 320 R 320...

Page 396: ...E 11 18 Auger upgrading working width 8 90 m 960 BR 640 R 160 L 640 L 960 BL 640 640 640 R 640 L 640 640 L 640 640 R 960 L 960 160R 960 R 960 m m...

Page 397: ...E 11 19 Auger upgrading working width 9 54 m m m 960 BR 640 R 160R 960 R 960 960 L 960 160 L 640 L 960 BL 960 L 960 960 R 960 640 640 L 640 640 R...

Page 398: ...E 11 20 Auger upgrading working width 10 18 m 160 L 640 L 960 BL 960 L 960 160 L 640 L 960 BL 960 L 960 960 BR 640 R 160R 960 R 960 960 BR 640 R 160R 960 R 960 m m...

Page 399: ...E 11 21 Auger upgrading working width 10 82 m m m 960 BR 640 R 160R 960 R 960 160 L 640 L 960 BL 960 L 960 160 L 640 L 960 BL 960 L 960 320 L 320 960 BR 640 R 160R 960 R 960 320 R 320...

Page 400: ...E 11 22 Auger upgrading working width 11 46 m m m 960 BR 640 R 160R 960 R 960 160 L 640 L 960 BL 960 L 960 160 L 640 L 960 BL 960 L 960 960 BR 640 R 160R 960 R 960 640 640 L 640 640 R...

Page 401: ...11 23 Auger upgrading working width 12 10 m m m 960 BR 640 R 160R 960 R 960 160 L 640 L 960 BL 960 L 960 160 L 640 L 960 BL 960 L 960 320 L 320 960 BR 640 R 160R 960 R 960 320 R 320 640 640 L 640 640...

Page 402: ...11 24 Auger upgrading working width 12 74 m 960 BR 640 R 160R 960 R 960 m m 160 L 640 L 960 BL 960 L 960 960 L 960 160 L 640 L 960 BL 960 L 960 320 L 320 960 BR 640 R 160R 960 R 960 960 R 960 320 R 32...

Page 403: ...E 11 25 3 3 Mounting the auger brace 11 8 12 20 19 15 14 26 16 18 26 21 1 10 13 17 27 23 1 2 3 4 5 6 7 18 22 23 24 25...

Page 404: ...ace bracket 8 and secure with the retain ing pin 11 Secure the retaining pins 11 with a split pin 12 A The first brace set must be set in the rear bore If the operating width necessitates a second bra...

Page 405: ...ust the length of the adjustment rod here The rotational direc tion for extending or shortening the adjustment rod is determined by the left hand thread L or right hand thread R A A cord which aligns...

Page 406: ...E 11 28 m In the case of large working widths with double braces the procedure must be carried out on both lower pairs of braces 30 31 and both upper pairs of braces 32 33 30 31 33 32...

Page 407: ...eed re traction Mount the left right material shafts on the auger box with the relevant as sembly parts 1 A If a terminal bearing is mounted for the existing auger width the adapter plate 2 also has t...

Page 408: ...e hopper scrapers 1 must be adjusted on both hopper lids Loosen the mounting screws 2 Set a gap of 6 mm across the whole length of the scraper Retighten the mounting screws 2 properly f Risk of injury...

Page 409: ...t be adjusted to the prevailing paving conditions e g positive or negative crowning etc Loosen screw 2 and remove screws 3 Adjust guide plate to the required size basic setting 25mm Retighten the moun...

Page 410: ...between the auger and screed Loosen the four mounting screws 1 Remove the screws and move the ve hicle forwards The crossbeam remains in its position on slide rails now tighten the screws 1 back down...

Page 411: ...are provided for mounting on the sensor s retaining plate A The digital slope controller must be mounted in such a way that the marking arrow on the housing points in the direction of travel A The an...

Page 412: ...sh 4 and spring washers 5 Tighten the pin 3 so that the sensor arm is just still able to swivel A Mount the spring washers 5 in the op posite direction A The sensor arm can be secured on the side shie...

Page 413: ...sible at the lock 5 Height adjustment for analogue grade sensors is carried out by means of a crank 6 To lock it the crank is inserted into one of the available notches fol lowing the adjustment work...

Page 414: ...xtensions A The big ski enables the alignment of the individual sensors at the front and rear to be shifted over the reference The sonic ski can actually be positioned in front of and be hind the vehi...

Page 415: ...side next to the screed or also above the screed This is dependent on the paving width required in each case A The procedure for mounting the big ski is the same in both cases A So that the big ski ca...

Page 416: ...ing bores A or to secure them to the crossbeam using clamping plates B A The front bracket is mounted directly behind the traction point the rear bracket is mounted at approximately the height of the...

Page 417: ...xing ring s 45 chamfer must point upwards Then slide the two swivel arms 3 onto the tube of the big ski bracket A The rear swivel arm is positioned rotat ed by 180 on the big ski bracket Slide a fixin...

Page 418: ...the centre element together with the rear swivel arm until the front sliding part 4 can be pushed onto the front swivel arm from above Then secure the rear sliding part with a fixing ring 5 and the r...

Page 419: ...th the 9 m and 13 m versions A Structure of the 9 m version Extension part at the front rear each Structure of the 13 m version Two extension parts at the front rear each Place the extension module 1...

Page 420: ...ce away from it A Extendable sensor brackets 1 are mounted in the two outer positions the normal sensor bracket 2 is mounted in the centre Place the sliding bracket 3 over the corresponding big ski el...

Page 421: ...bles the two outer sensors to be swivelled during paving for diverse requirements e g cornering By loosening the star handle bolts 5 the length of the extension arm can be adjusted The sensor bracket...

Page 422: ...ed to initially mount the distributor box 1 on the mounting plate 2 A The input connector always points in the direction of travel Then mount the mounting plate on one of the two sliding brackets 4 on...

Page 423: ...diagram A The three sensors are connected to the distributor box and the distributor to the ma chine according to the following scheme Sensors Front 1 Centre 2 Rear 3 Distributor box 4 Machine interf...

Page 424: ...ending the screed Push the levelling piece 1 in the extension pipe 2 Tighten the clamping bolts at the extension pipe Push the extension 3 into the levelling piece 1 Secure properly with wing nuts 4 I...

Page 425: ...height sensing unit so that the sensing arm 13 lies on the refer ence wire 14 in the middle A Tighten the reference wire with the rope tensioner if too loose Connect the corresponding cable lead with...

Page 426: ...E 11 48 6 Automatic steering unit 20 2 1 3 6 7 8 4 12 9 10 5 11 17 18 15 16 14 21 13 19...

Page 427: ...xtension 5 onto the connection tube and fix in the same way Fix support wheel 6 in a suitable position using the corresponding assembly parts Heed vertical alignment Insert tube 7 to the required leng...

Page 428: ...A The distance between the sensor and reference cable should be 350 mm A All assembly parts must be mounted and tightened properly to ensure safe and pre cise operation of the automatic steering unit...

Page 429: ...operating panel as necessary The automatic steering unit can be overridden by actuating the steering potentiometer The switch 1 is used to set the sens ing side Right Automatic steering unit on the r...

Page 430: ...E 11 52 7 Emergency stop during feeder operation A If the function is not in use the bridge connector must be fitted to the corre sponding socket as otherwise the travel drive is blocked 1...

Page 431: ...sor to the centre socket TEMP of the signal converter 4 A The signal converter 4 should be positioned above the centre hose guide of the screed with the related magnetic holders Install the connection...

Page 432: ...cure with a clamping lever 4 Connect the left or right sensor s con nection cable 5 to the intended re mote control bracket sockets A The connection cables are connected to the relevant sockets on the...

Page 433: ...d set up Set remote control to holder 1 Connect plug 2 with the remote control m If the remote control is not implemented the plug 2 has to be set to the bridge socket 2a Connect the connection lead 3...

Page 434: ...de control system 6 External levelling system 7 24 volt consumers e g additional lighting 8 A When using an external levelling system this must be logged in using the remote con trol menu A Always sea...

Page 435: ...ew 1a Connect the plug of the lead 2 with the socket 2a on the remote control m If the remote control is not mounted the plug has to be set on the bridge socket 3 Connect the connection lead 4 of the...

Page 436: ...ection possibilities Auger limit switches 6 Grade control system 7 External levelling system 8 24 volt consumers e g additional lighting 9 A When using an external levelling system this must be logged...

Page 437: ...Ensure that maintenance and repair work is always only carried out by trained specialist staff All maintenance repair and cleaning work should only be carried out with the engine turned off Remove ig...

Page 438: ...ces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot pa...

Page 439: ...F 28 1 F 28 Maintenance review 1 Maintenance review 74 40 81 90 100 31 60 F56 F50 T i e r 3 S t a g e I I I a B S I V...

Page 440: ...ssary after operating hours 10 50 100 250 500 1000 annually 2000 every 2 years 4000 every 3 years 5000 20000 If necessary Conveyor F31 Auger F40 Drive engine Tier 3 Stage IIIa F50 Drive engine BS IV F...

Page 441: ...F 31 1 F 31 Maintenance conveyor 1 Maintenance conveyor...

Page 442: ...ransport close both halves of the hopper and fit the cor responding hopper transport safeguards When the vehicle is parked and during maintenance and transport raise the screen and fit the correspondi...

Page 443: ...f necessary 1 q Conveyor chain Check tightness q Conveyor chain Adjust tension q Conveyor chain Replace chain 2 q Conveyor drive drive chains Check chain tightness q Conveyor drive drive chains Adjust...

Page 444: ...An excessively taut chain can cause the chain to be stopped or to break when material falls into the space between the chain and the sprocket An excessively slack chain may catch on protruding objects...

Page 445: ...g the chains would lead to the destruction of the drive wheels m If components have to be replaced as a result of wear the following components should always be replaced in sets Conveyor chain Conveyo...

Page 446: ...has been set properly the chain must be able to move freely approx 10 15 mm To re tension the chains Unfasten mounting screws A and lock nut B slightly Use the tensioning screw C to set the required...

Page 447: ...eflectors with new bolts A At the latest the conveyor plates B must be replaced when the wear limit of 5 mm in the rear area beneath the chain has been reached m If components have to be replaced as a...

Page 448: ...F 31 8...

Page 449: ...F 40 1 F 40 Maintenance auger assembly 1 Maintenance auger assembly...

Page 450: ...move the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togethe...

Page 451: ...lanetary gear Check oil level q Auger planetary gear Top up oil g q Auger planetary gear Change oil 3 q Auger drive chains Check tension q Auger drive chains Adjust tension 4 q Auger box Check oil lev...

Page 452: ...If necessary 6 g Gearbox bolts Check tightening q Gearbox bolts Tighten to correct torque 7 g g Outer bearing bolts Check tightening q Outer bearing bolts Tighten to correct torque 8 q Auger blade Ch...

Page 453: ...any bitumen res idues which may have entered and to supply the bearings with fresh grease when warm A If the auger is extended the outer rings should be loosened slightly when initially greasing the o...

Page 454: ...oil into the filler bore at B until the oil level has reached the lower edge of the inspec tion bore A Screw the filler B and inspection screws A back in To change oil A The oil should be changed when...

Page 455: ...augers outer circumference should be 10 mm f Risk of injury due to sharp edged parts To re tension the chains Release the mounting screws A Set the chain tension correctly using the threaded pins B Ti...

Page 456: ...hange oil A The oil should be changed when at oper ating temperature Place a suitable collecting container under the auger box Loosen bolts D from the circumfer ence of the worm shaft flange A The oil...

Page 457: ...ing rings 5 A After reaching operating temperature check the gearbox for leaks m In case of visible leaks e g between the flange surfaces A of the gearbox re placement of the seals and sealing rings i...

Page 458: ...box bolts must be checked A Please check which gear version is used in your vehicle Tighten to the following torques if nec essary A 86 Nm B 83 Nm C 49 Nm D 49 Nm E 86 Nm m Check that each bolt has at...

Page 459: ...ng the running in period the tightening torques of the outer auger bearing mounting screws must be checked Tighten to the following torques if nec essary F 210 Nm m If the auger s working width is cha...

Page 460: ...ed and the blades B have to be replaced Remove the bolts C washers D nuts E and auger blade B f Risk of injury due to sharp edged parts m Auger blades must be installed play free the contact surfaces...

Page 461: ...enance engine assembly m In addition to these maintenance instructions the maintenance instructions issued by the engine manufacturer must be adhered to under all circumstances All mainte nance work a...

Page 462: ...move the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togethe...

Page 463: ...the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q Engine fuel syste...

Page 464: ...lter Air filter cartridge Replace 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling system Check level of the coolant q Engine cooling system...

Page 465: ...0 50 100 250 500 annually 1000 annually 2000 every 2 years If necessary 6 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q Engine drive belt Replace drive belt Maintenance...

Page 466: ...not run dry and time consuming venting bleeding can therefore be avoided For filling in the fuel Unscrew cap A Fill in fuel through the filling port until the required fill lever is achieved Replace t...

Page 467: ...in overheating and engine destruction For filling in the oil Remove cap B Fill up oil to correct level Return cap B Use dipstick to check level again Oil change A The oil drain screw is accessed via t...

Page 468: ...optional asphalt fume control system there is a drainage hose behind the left side flap Place the end of the oil drain port hose E1 in the collection container Remove the screw cap with a wrench and a...

Page 469: ...ch or filter strap and unscrew it Clean the contact surface Apply light coating of oil to the gasket on the new filter and fill filter with oil before installing it Tighten filter by hand A After inst...

Page 470: ...leting the maintenance work reinstall the service flap A properly A The fuel filter system consists of two fil ters Prefilter with water separator C Main filter D Prefilter draining of water A Drain t...

Page 471: ...lunger is now pressed out via the spring Pump until a very high resistance is perceptible and pumping can only be carried out very slowly Now continue pumping a few more times The return line must be...

Page 472: ...ty dust collector Empty the dust removal valve A on the air filter housing by compressing the discharge slot Remove any baked on dust by press ing together the upper valve section A Clean the dust rem...

Page 473: ...r Open the air filter housing B at the clips C Move filter element D to the side a lit tle and then pull it out of the housing Pull out the safety element E and check for signs of damage A Replace the...

Page 474: ...m is under pressure When it is opened there is danger of scalding m Use only approved coolants A Observe the instructions in the chapter entitled Operating substances Remove the drain screw B on the r...

Page 475: ...y remove leaves dust or sand from the radiator A Observe engine s operating instructions Checking coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentrat...

Page 476: ...transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine...

Page 477: ...o 1 Maintenance engine assembly m As well as this maintenance manual always also pay close attention to the mainte nance manual provided by the engine manufacturer All maintenance work and serv ice i...

Page 478: ...move the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togethe...

Page 479: ...el tank Clean the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q Engi...

Page 480: ...Check air filter q q Engine air filter Clean replace air filter insert 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling system Check level o...

Page 481: ...dBlue DEF tank Top up AdBlue DEF i q q AdBlue DEF tank Replace suction filter q AdBlue DEF tank Check tank cover q AdBlue DEF tank Clean tank cover q AdBlue DEF dosing unit Inspection and cleaning q q...

Page 482: ...every 2 years 4000 every 3 years 6500 If necessary 7 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q Engine drive belt Replace drive belt 8 q Exhaust system Inspect dies...

Page 483: ...k of combustion from static electricity than earlier grades of die sel that contained more sulphur An explosion or combus tion can cause severe to fatal injuries When refuelling vehicles always ensure...

Page 484: ...ng port until the required fill lever is achieved Replace the cover A Clean the tank and system Unscrew the drain plug B at the bot tom of the tank and drain into a collec tion pan about 1 l fuel When...

Page 485: ...n overheating and engine destruction For filling in the oil Remove cover B Fill up oil to correct level Return cover B Use dipstick to check level again Oil change A The oil drain screw is accessed vi...

Page 486: ...optional asphalt fume control system there is a drainage hose behind the left side flap Place the end of the oil drain port hose E1 in the collection container Remove the screw cap with a wrench and a...

Page 487: ...t coating of oil to the gasket on the new filter and fill filter with oil before installing it Lightly oil the filter cartridge gasket and screw under the bracket Once the gasket has contact with the...

Page 488: ...pleting the maintenance work reinstall the service flap A properly A The fuel filter system consists of two filters Prefilter with water separator C Main filter D Prefilter draining of water A Drain t...

Page 489: ...is now pressed out via the spring Pump until a very high resistance is perceptible and pumping can only be carried out very slowly Now continue pumping a few more times The return line must be filled...

Page 490: ...o be disman tled first in order to reach the filters Open engine hood remove screws B underneath the shaft Loosen clips C on inside of frame and remove air outlet shaft A After completing the maintena...

Page 491: ...er 4 Empty dust collector Open the collector housing A at the clips B and remove dust accu mulations Properly reposition the collector hous ing and lock at the clips B A Clean the dust removal valve f...

Page 492: ...e electronics service display or according to the maintenance interval Open the collector housing B at the clips C Open the collector housing D at the clips E Pull out the filter element F and safe ty...

Page 493: ...y approved coolants A As well as changing the coolant the ra diator should be flushed with an ap proved cooling system cleaner Observe engine s operating instructions A Observe the instructions in the...

Page 494: ...y remove leaves dust or sand from the radiator A Observe engine s operating instructions Checking coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentrat...

Page 495: ...The storage temperature for AdBlue DEF is between 5 C and 25 C 23 F and 77 F Store in sealed containers to avoid impurities No direct sunlight It is not advisable to store in a vehicle for longer tha...

Page 496: ...et AdBlue DEF in your eyes rinse your eyes immediately and thoroughly for at least 15 minutes with clear water Seek medical advice immediately Wash AdBlue DEF off your skin immediately with soap and w...

Page 497: ...nly fill the AdBlue DEF tank in well ventilated areas Always be careful when opening the AdBlue DEF as this can cause pressure to be released AdBlue DEF may leak as a result Do not inhale the ammonia...

Page 498: ...To change the filter the supply lines B at the AdBlue DEF multi head A must be dismantled and the electrical connection plug C dis connected A Use a suitable container or cloth to take up any leaked r...

Page 499: ...e Pull the head at the same time m Do not pull the connection cable or con nection port Carefully pull the multi head up until the lower part is beneath the tank opening Carefully tilt the lower part...

Page 500: ...ilter for soiling particles and cracks m On finding particles or cracks also check the filter of the dosing unit Fit the O ring H in the groove on the intake pipe Insert the inlet connection of the ne...

Page 501: ...about 45 Gradually insert the lower part in the tank opening proceeding carefully m Do not push the parts with force directly into the tank opening This will cause damage Position the head in the requ...

Page 502: ...the retaining ring E over the fil ter head Tighten the screws D properly Then mount the supply lines B and connect up to the power supply plug C m After installation check correct sealing during a tri...

Page 503: ...Remove the drain plug A to empty the tank Collect the remaining contents in a suitable container and then dispose of them properly To remove the filler neck filter B turn the filter a quarter of a tu...

Page 504: ...ter for cracks and other damage On finding any damage re place the filter Clean the filter with warm water and a soft brush Dry with compressed air to avoid soiling Check the tank cover and the ventil...

Page 505: ...k drain plug and screw tight 5 Nm Fit the filler neck strainer B in the tank Insert the filler neck unit in the tank Turn counter clockwise until the unit locks Fit the tank cover and tighten by hand...

Page 506: ...possible for residual pressure to remain in the system Before disconnecting any connections open the fittings slowly to let any pressure escape Disconnect the batteries The DEF dosing unit filter con...

Page 507: ...with a clean damp cloth to ensure no soiling can land in the DEF dosing unit m Even tiny quantities of dirt particles and soiling can damage the DEF dosing sys tem No dirt or other foreign bodies may...

Page 508: ...the DEF dosing sys tem check the DEF filter prior to dis posal Check the filter of the dosing unit for signs of soiled DEF Use the appearance and smell of the filter to ascertain whether soiled fluid...

Page 509: ...unit is damaged replace the complete DEF dosing unit Check that the groove of the anti freeze membrane is clean and free of soiling Clean with a clean damp cloth warm water and a mild cleaner A Never...

Page 510: ...notch of the pump housing A Use the supplied lubricant when fitting the filter housing Spray the supplied lu bricant on the threads of the pump hous ing and the sealing bead of the anti freeze membra...

Page 511: ...transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine...

Page 512: ...ot surfaces During system cleaning the exhaust temperature and the surface temperature of the exhaust system is very hot and can cause severe injuries The exhaust and exhaust com ponents remain hot af...

Page 513: ...F 60 1 F 60 Maintenance hydraulic system 1 Maintenance hydraulic system...

Page 514: ...ecure the vehicle to prevent it being switched on again Consult a doctor immediately if injured Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces...

Page 515: ...to lower limit position Stop the engine and remove the ignition key before any maintenance work Secure the vehicle to prevent it being switched on again Let the hydraulic oil cool down A After depress...

Page 516: ...k Top up with oil q Hydraulic oil tank Change oil and clean 2 q Hydraulic oil tank Check maintenance indicator q q Hydraulic oil tank Change and vent the suction re turn flow hydraulic filter q Hydrau...

Page 517: ...up oil q Pump distribution gear Change oil q Pump distribution gear Check bleeder q Pump distribution gear Clean bleeder 5 g q Hydraulic hoses Visual inspection g q Hydraulic system Leak test q Hydra...

Page 518: ...extended the level can fall below the sight glass A The sight glass is located on the side of the tank For filling in the oil Remove cap B Fill in oil through the filler opening until the oil level ri...

Page 519: ...o use a new seal A When using the drainage hose o Unscrew seal cap E Screwing on the oil drainage hose F opens the valve to let the oil drain out Place the end of the hose in the col lecting vessel an...

Page 520: ...r securing screws A and lift off cover Disassemble the removed unit into Cover B Separating plate C Filter D Dirt trap E Clean the filter housing cover sepa rating plate and dirt trap Check the O ring...

Page 521: ...lace a transparent hose H onto the bleed screw ending in a suitable container Start the up drive engine at idle speed Close the bleed screw G as soon as the oil forced through the hose is clear and th...

Page 522: ...cartridge Clean the filter housing Insert the new filter cartridge Replace the seal ring of the filter housing Turn on the filter housing by hand and tighten it using a wrench Start trial operation a...

Page 523: ...ait for a moment as the oil which has been poured in first has to flow off m Make sure to clean the screw and the vi cinity of the drain bore Oil change Place the end of the oil drain port hose C in t...

Page 524: ...F 60 12 Bleeder A The bleeder A can be found on the rear of the pump distribution gear housing The functioning of the bleeder must be ensured If soiling has occurred the bleeder should be cleaned A...

Page 525: ...ng pinched or buckled points leaks damage or deformation to the hose fittings affecting the sealing function replace ments are not necessary for minor damage to the surface hose coming away from the f...

Page 526: ...ning of the hoses prevents them from chafing on components or on each other components with sharp edges must be covered when installing hydraulic hoses bending radii are not smaller than the permitted...

Page 527: ...th er and always ensure that they are at the correct pressure In individual cases the period of use can be stipulated according to experience and may differ from the following general indications When...

Page 528: ...the filter then close the non return valve again Replace filter element B and sealing ring C Turn filter element clockwise with the help of carrier straps and at the same time raise it slightly Wait...

Page 529: ...F 74 1 F 74 Maintenance drive units 1 Maintenance drive units...

Page 530: ...and transport close both hopper lids and fit the correspond ing hopper transport safeguards When the vehicle is parked and during maintenance and transport raise the screen and fit the corresponding s...

Page 531: ...1000 annually 2000 every 2 years If necessary 1 q Chain tension Check q Chain tension Adjust q Chains Relieve 2 q Bottom plates Check wear q Bottom plates Replace 3 q Rollers Check for leaks q Roller...

Page 532: ...years If necessary 4 q Planetary gear Check oil level q Planetary gear Top up oil g q Planetary gear Change oil q Planetary gear Check oil quality q Planetary gear Check screw connections q Planetary...

Page 533: ...nt safety measures and should only be carried out by a specialist workshop A Your Dynapac customer service will be happy to provide support during maintenance repair and the replacement of wearing par...

Page 534: ...er wheel thereby increasing wear levels m If the chains are tensioned too tightly this increases wear on the idler wheel and drive unit mounting and also increases wear on track bolts and bushes Check...

Page 535: ...ension ensure that the position of the chain to the idler wheel is as shown in diagram A A Correct if necessary by moving the vehicle a little The correct setting has been adjusted when the pressure g...

Page 536: ...tension is too high see section Relieving the chain A Repeat this procedure on both drive units Relieving the chain f The grease in the tensioning element is under pressure Carefully and slowly un sc...

Page 537: ...e with the front edge A over the chain links bolt eye B Lubricate the threads and the contact surfaces beneath the bolt heads with a thin film of oil or grease Insert the bolts C into the holes and sc...

Page 538: ...easures when rais ing and securing loads Remove the defective roller Install the new roller using new as sembly parts Tighten the bolts without applying sig nificant torque Tighten the bolts diagonall...

Page 539: ...bore at A until the oil level has reached the lower edge of the filler bore Screw the filler screw A back in Oil change A The oil should be changed when at oper ating temperature m Ensure that no dir...

Page 540: ...re located at the rear of the gearbox Oil inlet B Oil level check C Oil drain D A Carry out the oil level check and oil change as per the description above m When draining using the drain D a small re...

Page 541: ...arbox mounting screws are firmly seated m Improperly tightened screws may lead to increased wear and to the destruction of components The correct torque for the gear track chassis connecting screws B...

Page 542: ...F 74 14...

Page 543: ...F 81 1 F 81 Maintenance electrical system 1 Maintenance electrical system...

Page 544: ...not remove any protective safeguards Never spray water on electric or electronic components Maintenance work to the electric system should only be carried out by trained specialist staff When equipped...

Page 545: ...ttery acid q Top up with distilled water q Apply grease to battery terminals 2 q Alternator Insulation monitoring check elec tric system is functioning o q Alternator Visual check for pollution or dam...

Page 546: ...ust be free of oxide and protected with a special terminal grease m When removing the batteries always first remove the negative terminal en suring that the battery terminals cannot be short circuited...

Page 547: ...very cell if this needs to be topped up only use distilled water m When recharging batteries every cell must be opened i e plugs and or covers must be removed m Only use commercially available automat...

Page 548: ...lated fault The indicator lamp goes out f If the insulation fault indicator lamp already indicates a fault before pressing the test button or if no fault is indicated during the simulation indicator l...

Page 549: ...rnator m The alternator must be regularly checked for excessive dirt and must be cleaned if necessary The air intake 1 and fan shroud 2 must be kept free of dirt m Cleaning with a high pressure cleane...

Page 550: ...differ depending on equipment F Function A F1 2 Main fuse 1 50 F1 2 Main fuse 2 50 F1 3 Diesel engine preheating ignition system 125 F1 4 Engine T4F 30 F1 5 Raise lower roof 23 F1 Levelling 10 F2 Brak...

Page 551: ...4V 10 F16 Sensor auger height 10 F17 Hazard flashers 10 F18 Operating panel 3 F19 Diagnostic interface control unit display 2 F20 Diagnostic interface engine 2 F21 Power supply slave A11 25 F22 Power...

Page 552: ...5 F35 Rear working lights 10 F36 Windscreen wiper 10 F37 Central lubrication 7 5 F38 Main fuse lighting 25 F39 Left hand parking lights 5 F40 Parking lights right 5 F41 Operating panel illumination 5...

Page 553: ...F 81 11 Relays in the engine compartment K Function 0 Engine start...

Page 554: ...nding on equipment K Function 1 Ignition 2 Drive engine start stop 3 Master slave screed controller 4 Engine start 5 Front lighting 6 Rear lighting 7 Auger lighting front 8 Horn 9 Parking light 10 T4F...

Page 555: ...lashers 16 Rotary beacon 17 Seat heating 18 Windscreen wiper 19 Windscreen washer system 20 Reverse buzzer 21 Central lubrication 22 Light in accordance with German Road Traffic Regulations 23 High be...

Page 556: ...F 81 14 Relay in connection box under the operating platform K Function 40 Raise roof 41 Lower roof...

Page 557: ...Maintenance lubricating points 1 Maintenance lubricating points A The information on the lubricating points for the various assemblies is assigned to the specific maintenance descriptions and must be...

Page 558: ...m Interval Maintenance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Check lubricant tank fill level o q Top up lubricant tank o q Bleed central lubrication system o q...

Page 559: ...of injury due to escaping lubricant as the system operates at high pressures f Ensure that the diesel engine cannot be started when working on the system f Observe safety regulations for handling hyd...

Page 560: ...n a fill level above the MIN mark a on the tank Top up lubricant tank A lubricating nipple b is located on the lubricant tank a for filling purposes Connect the grease gun c enclosed on delivery to th...

Page 561: ...ricant has emerged Check all connections and lines for leaks Check pressure limiting valve m If lubricant emerges at the pressure lim iting valve a this indicates a malfunc tion in the system The cons...

Page 562: ...Remove the lubrication line a and install a normal lubricating nipple b Connect the grease gun c en closed on delivery to the lubricating nipple b Operate the grease gun until the lu bricant visibly...

Page 563: ...F 90 7 Bearing points 2 A One lubricating nipple A is located at each hydraulic cylinder bearing point top and bottom A One lubricating nipple B is located at each push roller bearing point 2x A 2x B...

Page 564: ...F 90 8...

Page 565: ...F 100 1 F 100 Tests stopping 1 Tests checks cleaning stopping...

Page 566: ...00 1000 annually 2000 every 2 years If necessary 1 q General visual inspection 2 regularly Check that the bolts and nuts fit firmly 3 q q Inspection by an expert 4 q Cleaning 4 q Cleaning sensors 5 q...

Page 567: ...actions to correct any detected malfunction to avoid damages dan gers or environmental hazards 3 Check that the bolts and nuts fit firmly Bolts and nuts must be checked regularly to ensure that they f...

Page 568: ...lube points acc to specification Clean the vehicle with water after laying mineral aggregates lean mixed concrete etc m Do not spray bearing points electrical or electronic components with water Remo...

Page 569: ...rts can cause severe or fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting clothing Comply with the warning and information signs on the...

Page 570: ...F 100 6 5 3 Cleaning optical or acoustic sensors Heavily soiled sensors can have a negative effect on measuring results or functions m Daily cleaning with a dry lint free cloth...

Page 571: ...ved batteries every 2 months Protect all bare metal components e g piston rods on hydraulic cylinders with a suitable corrosion inhibitor If it is not possible to park the vehicle is an enclosed build...

Page 572: ...sposal must be carried out after replacing wear and spare parts and after the machine has been withdrawn from service scrapped The materials must be sorted correctly according to metal plastic electro...

Page 573: ...1 6 4 1 6 7 7 1 9 M6 8 2 1 12 3 14 3 7 8 1 9 11 2 7 13 3 3 M8 20 5 28 7 1 34 8 19 4 7 26 6 6 31 7 9 M10 41 10 57 14 70 17 37 9 52 13 62 16 M12 73 18 97 24 120 30 63 16 89 22 107 27 M14 115 29 154 39 1...

Page 574: ...5 M8x1 21 7 5 4 30 6 7 6 36 7 9 2 19 5 4 9 27 4 6 8 32 8 8 2 M10x1 25 42 1 10 5 59 2 15 71 17 8 37 7 9 4 53 13 63 6 15 9 M12x1 25 75 7 18 9 106 2 26 127 31 9 67 2 16 8 94 5 24 113 28 3 M14x1 5 119 29...

Page 575: ...s listed below or comparable qualities of well known brands m Only use containers which are clean on inside and outside for filling oil or fuel A Note capacities see section Capacities m Incorrect oil...

Page 576: ...F 114 2 2 4 7 5 6 6 3 1 8...

Page 577: ...350 litres BS IV 4 Hydraulic oil reservoir Hydraulic oil 240 litres T3 215 litres BS IV 5 Pump distribution gear Gearbox oil 7 0 litres 6 Planetary gear drive unit Gearbox oil 1 9 litres SD2500C SD25...

Page 578: ...aminated with water or dirt can cause serious damage to the fuel sys tem Keep fuel and fuel system free of water and impurities m Observe the instructions for fuel recommendations and the specificatio...

Page 579: ......

Page 580: ...www dynapac com...

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