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Fayat Dynapac DFP6, Operating Instruction

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Fayat Dynapac DFP6 Operating Instruction Download Page 5

8.6  Weekly

..........................................................................................................................................

82

8.6.1  Checking, cleaning the air filter.................................................................................................. 82

8.7  Semi-annually

..............................................................................................................................

85

8.7.1  Changing the engine oil............................................................................................................. 85

8.8  Annually

.......................................................................................................................................

86

8.8.1  Replacing the spark plug............................................................................................................ 86
8.8.2  Checking, adjusting the valve clearance.................................................................................... 86
8.8.3  Cleaning the slurry filter and fuel strainer................................................................................... 88
8.8.4  Replacing the V-belt................................................................................................................... 91
8.8.5  Replacing the starter rope.......................................................................................................... 93
8.8.6  Changing the oil in the exciter housing...................................................................................... 94
8.8.7  Replacing the air filter................................................................................................................ 95

8.9  As required

..................................................................................................................................

97

8.9.1  Cleaning the cooling fins and the cooling air intake openings................................................... 97
8.9.2  Cleaning the machine................................................................................................................ 98
8.9.3  Cleaning the water spraying system.......................................................................................... 99
8.9.4  Cleaning the compact water spraying system............................................................................ 99
8.9.5  Servicing the V-belt.................................................................................................................. 100
8.9.6  Checking, cleaning the spark plug........................................................................................... 101
8.9.7  Measures for longer shut-down periods................................................................................... 102

9

Troubleshooting

................................................................................................................................

105

9.1  Preliminary remarks

..................................................................................................................

106

9.2  Engine malfunctions

.................................................................................................................

107

9.3  What to do if the engine has flooded

......................................................................................

109

10

Disposal

..............................................................................................................................................

111

10.1  Final shut-down of machine

...................................................................................................

112

11

List of special tools

...........................................................................................................................

113

Table of contents

 

DFP6

 

5

Summary of Contents for Dynapac DFP6

Page 1: ...Operating Instruction Original Operating Instructions DFP6 Single direction vibratory plate S N 101 924 20 1001 DL8 203 49 EN 04 2018...

Page 2: ...2...

Page 3: ...ions to the machine 24 3 3 4 Damage defects misuse of safety devices 24 3 4 Handling fuels and lubricants 25 3 4 1 Preliminary remarks 25 3 4 2 Safety regulations and environmental protection regulati...

Page 4: ...uffers 54 5 6 Checking the water level topping up 55 5 7 Check water supply refill compact water tank 56 6 Operation 57 6 1 Mounting the guide handle 58 6 2 Starting the engine 59 6 3 Operation 63 6 4...

Page 5: ...ing the air filter 95 8 9 As required 97 8 9 1 Cleaning the cooling fins and the cooling air intake openings 97 8 9 2 Cleaning the machine 98 8 9 3 Cleaning the water spraying system 99 8 9 4 Cleaning...

Page 6: ...Table of contents DFP6 6...

Page 7: ...1 Introduction Introduction DFP6 7...

Page 8: ...g maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Page 9: ...t constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduc...

Page 10: ...Engine type Engine number Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type...

Page 11: ...2 Technical data Technical data DFP6 11...

Page 12: ...350 13 8 Dimensions in millimetres Dimensions in inch Weights Operating weight CECE 65 143 kg lbs Basic weight 64 141 kg lbs Water spraying system 13 5 l 3 6 gal us optional equipment 10 22 kg lbs Com...

Page 13: ...pending on soil 30 Drive Engine manufacturer Honda Type GX 120 Cooling Air Number of cylinders 1 Rated power SAE J 1349 2 6 3 5 kW hp Rated speed 3600 min 1 Drive system mechanical Exciter system Freq...

Page 14: ...y vary because of the prevailing operating conditions 2 1 1 Noise data LpA 90 dB A determined acc to ISO 11201 and EN 500 WARNING Loss of hearing caused by too high noise bur dens Wear your personal p...

Page 15: ...e ahv 2 5 m s2 on crushed rock determined acc to ISO 5349 and EN 500 Associated uncertainty K 0 4 m s2 determined acc to EN 12096 Observe the daily vibration load work safety acc to 2002 44 EC Hand ar...

Page 16: ...Technical data Noise and vibration data DFP6 16...

Page 17: ...3 Concerning your safety Concerning your safety DFP6 17...

Page 18: ...s n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these a...

Page 19: ...actices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective...

Page 20: ...use This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Int...

Page 21: ...to stand on the machine while working Lifting tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lift...

Page 22: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of cons...

Page 23: ...operate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Page 24: ...t be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions th...

Page 25: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitati...

Page 26: ...caused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediat...

Page 27: ...Health hazard caused by contact with gasoline Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel fumes Do not swallow gasoline Avoid contact with gasoli...

Page 28: ...with fuel sta bilizer Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel stabilizer fumes Do not swallow fuel stabilizer Avoid contact with fuel stabiliz...

Page 29: ...ine components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lift...

Page 30: ...other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control elements 3 6 2 Spark protection The spark p...

Page 31: ...a depth of 3 metres and a length of 10 metres These test showed CO emissions below the occupational exposure limit OEL according to TRGS 900 when operating a maximum of 4 times 15 minutes per shift 8...

Page 32: ...ual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders embank ments and edges Refrain from any work that could...

Page 33: ...and heat sources Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from the f...

Page 34: ...operating temperature danger of scalding Wipe off spilled oil catch running out oil and dispose of environ mentally When working on the air filter no dirt should fall into the air duct Do not work on...

Page 35: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Page 36: ...illegible stickers or signage immediately START OPERATION STOP MIN 1 3 MIN 1 2 MINUTEN STOP MAX 1 2 3 4 5 6 7 8 1 2 1 2 Gasoline Benzin Water Made by Designation Type Nominal Power Operating Mass Yea...

Page 37: ...sticker Follow operating instructions Instruction sticker Wear ear defenders Information sticker Lifting point Information sticker Lashing point Fig 7 Fig 8 Fig 9 Fig 10 Concerning your safety Signage...

Page 38: ...ranteed sound capacity level Information sticker Filler opening for petrol Information sticker Filler opening for water Fig 11 B DEC 0216 Gasoline Benzin Fig 12 B DEC 0218 Water Fig 13 Concerning your...

Page 39: ...Brief operating instructions Fig 14 Concerning your safety Signage DFP6 39...

Page 40: ...ne type plate example Fig 15 Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg B 924 0002 Fig 16 Concerning you...

Page 41: ...4 Indicators and control elements Indicators and control elements DFP6 41...

Page 42: ...Overview Fig 17 1 Start switch 2 Throttle lever 3 Choke lever 4 Recoil starter 5 Fuel valve 4 1 2 Starter switch Position OFF Ignition off Position ON Ignition on Fig 18 Indicators and control element...

Page 43: ...ever Position MIN Idle speed Position MAX Maximum speed 4 1 4 Choke lever Position Left Choke closed Position Right Choke open 4 1 5 Recoil starter Fig 19 Fig 20 Fig 21 Indicators and control elements...

Page 44: ...4 1 6 Fuel valve Position Left Fuel valve closed Position Right Fuel valve open Fig 22 Indicators and control elements Engine DFP6 44...

Page 45: ...2 1 Rotary button for water sprinkling system Position 0 Water sprinkling system off turn anticlockwise Water sprinkling system on infinite adjustment of the sprinkling quantity up to position MAX 1...

Page 46: ...Shut off valve for water spraying system Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quan tity up to position MAX 1 B 230 0115...

Page 47: ...4 4 Transport wheels 1 2 B 230 0023 Fig 27 1 Locking of guide handle 2 Locking of transport wheels Indicators and control elements Transport wheels DFP6 47...

Page 48: ...Indicators and control elements Transport wheels DFP6 48...

Page 49: ...5 Checks prior to start up Checks prior to start up DFP6 49...

Page 50: ...fixed settings WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dl...

Page 51: ...lines for condition and leaks 2 Check bolted connections for tight fit 3 Check machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check starter rope for chafing Checks p...

Page 52: ...screw the dipstick and wipe it clean with a lint free clean cloth 3 Insert the dipstick into the oil filler socket do not screw it in but pull it out again to check the oil level The oil level must be...

Page 53: ...malfunction or even damage of the engine If necessary fill in fuel through a screen filter Use only fuel of the permitted specification Chapter 8 2 2 Fuel on page 77 Protective equipment n Working cl...

Page 54: ...the rubber buffers 1 Check the rubber buffer pairs left and right for tight fit cracks and tear offs Replace damaged rubber buffers immediately Fig 30 Checks prior to start up Checking the rubber buf...

Page 55: ...gloves 1 Clean the area around the filling port 2 Remove the cap and check the water supply in the water tank NOTICE Dirty or contaminated water can block the bore holes Fill only with clean water 3 I...

Page 56: ...environmentally friendly way 1 Clean the area around the filling port 2 Remove the cap 1 and check the water supply in the water tank NOTICE Dirty or contaminated water can block the bore holes Fill o...

Page 57: ...6 Operation Operation DFP6 57...

Page 58: ...pment n Working clothes n Safety shoes n Protective gloves 1 Force the guide handle apart and plug it onto the brackets 2 Lock and secure the guide handle on both sides with clip pins B 230 0064 Fig 3...

Page 59: ...n hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your person...

Page 60: ...engine is warm or the outside tempera tures are high the choke must remain open to prevent the engine from stalling Close the choke 5 Set the throttle lever to MIN position 6 Turn the starter switch t...

Page 61: ...and with power 10 Manually guide the starter handle back to initial position 11 If the engine does not start during the first attempt repeat the starting process 12 Open the choke bit by bit when the...

Page 62: ...starter is frequently operated with the choke closed the engine will draw in too much fuel and is unable to start Chapter 9 3 What to do if the engine has flooded on page 109 Operation Starting the e...

Page 63: ...ng on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your pe...

Page 64: ...he machine by means of the guide handle 4 For short work interruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off Fig 44 Fig 45 Operation Operatio...

Page 65: ...rinkling system on or off with the rotary button Position 0 Water sprinkling system off turn anticlockwise Water sprinkling system on infinite adjustment of the sprinkling quantity up to position MAX...

Page 66: ...ystem must be switched on and off by the shut off valve Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quantity up to position MAX...

Page 67: ...Protective equipment n Hearing protection n Working clothes n Protective gloves n Safety shoes 1 Park the machine on level and firm ground 2 Set the throttle lever to MIN position idle speed 3 NOTICE...

Page 68: ...4 Close the fuel valve completely 5 secure the machine against unauthorized use Fig 50 Operation Parking the machine in secured condition DFP6 68...

Page 69: ...7 Loading transporting the machine Loading transporting the machine DFP6 69...

Page 70: ...ing tackle must not be damaged by machine parts When lifting the machine make sure the load does not move in an uncontrolled way If necessary hold the load steady with guide ropes Protective equipment...

Page 71: ...6 If necessary pull the machine by the handles or loops 1 on an even surface 1 B 230 0070 Fig 52 Loading transporting the machine Loading the machine DFP6 71...

Page 72: ...rection Lifting tackle must not be damaged by machine parts Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Fasten the lashing tackle to the marked lashing point 2 Lash the...

Page 73: ...dle with the locking bolts 1 3 Unlock the locking bolts 2 and fold down the transport wheels 4 Push the machine up by the guide handle and fold the trans port wheels under the base plate The machine c...

Page 74: ...Loading transporting the machine Transport wheels DFP6 74...

Page 75: ...8 Maintenance Maintenance DFP6 75...

Page 76: ...equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down and the spark plug connector disconnected Make sure that...

Page 77: ...ne oil espe cially under low ambient temperatures SAE 10W 30 is recommended for general use You may alternatively use 15W 40 except under low tempera tures 8 2 1 3 Oil change intervals Oil change inte...

Page 78: ...Please follow the instructions of the manufacturer concerning the correct mixing ratio and shelf life Mixing in fuel stabilizer does not regenerate old fuel 8 2 3 Oil for exciter shaft housing Use on...

Page 79: ...7 2 0 l 0 5 gal us Fuel stabilizer Specification Chapter 8 2 2 2 Fuel stabil izer on page 78 as required Exciter shaft housing SAE 10W 40 Specification Chapter 8 2 3 Oil for exciter shaft housing on p...

Page 80: ...e engine oil Chapter 8 7 1 Changing the engine oil on page 85 2 Check engine and machine for leaks 3 Retighten the fastening screws on air filter exhaust and other attachments 4 Retighten the bolted c...

Page 81: ...g the V belt 91 8 8 5 Replacing the starter rope 93 8 8 6 Changing the oil in the exciter housing 94 8 8 7 Replacing the air filter 95 As required 8 9 1 Cleaning the cooling fins and the cooling air i...

Page 82: ...ed for damage using a torch Do not continue to use a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Protective gloves n Safety goggles 1 Park the...

Page 83: ...by moving the gun up and down inside the element until it is free of dust 9 In case of excessive dirt replace the paper element 10 Clean the foam element 5 in warm soapy water rinse it and let it dry...

Page 84: ...the rubber seal 5 16 Insert the filter element 4 correctly and tighten it with the wing nut 3 17 Tighten the cover 2 with the wing nut 1 18 Dispose of the filter element if replaced in an environmen t...

Page 85: ...ARNING Danger of burning on hot components Wear your personal protective equipment protective gloves protective clothing Avoid touching hot components Clean the area around oil dipstick 1 and drain pl...

Page 86: ...e spark plug using a 13 16 inch spark plug spanner 5 Check the electrode gap of the new spark plug with a feeler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 6 Screw in th...

Page 87: ...seal 3 5 Set the piston to the top dead centre position of the compres sion stroke For this purpose align the alignment mark 2 on the starter disc to the top bore 1 Valve clearance Intake valve IN 0...

Page 88: ...strainer DANGER Danger to life caused by explosive gas air mixes Do not allow gasoline to come into contact with hot components Smoking and open fire is prohibited Keep away from heat sources sparks a...

Page 89: ...5 Clean filter bowl and filter in a non inflammable solvent dry them thoroughly afterwards 6 Open the fuel valve and collect running out fuel 7 Close the fuel valve Fig 71 Fig 72 A View from below Ali...

Page 90: ...rew the fuel strainer 3 with the seal 2 14 Clean the fuel strainer check the condition of the screen replace if necessary 15 Turn the fuel strainer tightly in with the new seal 16 Assemble the fuel ho...

Page 91: ...he engine to cool down 3 Loosen the fastening screws 2 and remove the V belt guard 1 4 Slightly loosen the fastening screws 1 on both sides 5 Pull the engine carrier forward remove and replace the V b...

Page 92: ...hold on to a running machine Always keep an eye on a running machine Protective equipment n Working clothes n Hearing protection n Safety shoes Special tool n Sirometer 1 Park the machine on a rubber...

Page 93: ...arking the machine in secured condition on page 67 2 Allow the engine to cool down 3 Disassembling the recoil starter 4 Pull the starter rope with the starter handle out completely 5 If the starter ro...

Page 94: ...handle hitting against your body Do not let the starter handle hit back Remove the fixing of the coil and run the starter handle slowly back to initial position 10 Pull the starter handle to check the...

Page 95: ...damaged Do not use low ash engine oils for the exciter shaft housing 6 Fill in fresh oil up to the bottom edge of the opening 7 Screw in the plug 1 8 Dispose of oil in line with environmental regulati...

Page 96: ...ment 7 Replace the filter element consisting of paper and foam insert NOTICE Danger of engine damage Insert the filter element correctly 8 Install the rubber seal 5 9 Insert the filter element 4 corre...

Page 97: ...king clothes n Protective gloves n Safety goggles 1 Park the machine in secured condition Chapter 6 6 Parking the machine in secured condition on page 67 2 Allow the engine to cool down 3 Remove dried...

Page 98: ...rosion 3 Look for the cause of oily contamination and have any leaks sealed by our customer service 8 9 2 Cleaning the machine NOTICE Danger of engine damage caused by reduced cooling Immediately seal...

Page 99: ...cap 8 9 4 Cleaning the compact water spraying system Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Remove the cap 1 2 Pull the hose 2 off the shut off valve 3 Open the sh...

Page 100: ...n 3 Loosen the fastening screws 2 and remove the V belt guard 1 1 Check condition and tension of the V belt tighten if neces sary Compression measurement 5 10 mm 0 2 0 4 in 2 If necessary tighten the...

Page 101: ...k plug spanner 5 Check the condition of the spark plug clean if necessary 6 In case of excessive combustion residues or burned off elec trodes replace the spark plug Chapter 8 8 1 Replacing the spark...

Page 102: ...e machine for approx 6 to 12 months 1 Park the machine in secured condition Chapter 6 6 Parking the machine in secured condition on page 67 2 Allow the engine to cool down for at least 30 minutes 3 Cl...

Page 103: ...ug opening 3 Crank the engine several times with the recoil starter to dis tribute the oil in the cylinder 4 Screw the spark plug back in 5 Slowly pull the starter rope until resistance can be felt an...

Page 104: ...prohibited Keep away from heat sources sparks and other sources of ignition Do not spill any gasoline 1 Check the oil levels 2 If the fuel was drained off before shutting down you must now fill in fu...

Page 105: ...9 Troubleshooting Troubleshooting DFP6 105...

Page 106: ...ce Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing t...

Page 107: ...e recoil starter Spring broken Replace the recoil starter Starter rope of recoil starter does not return to initial position Recoil starter dirty Clean the recoil starter Insufficient pre tension of t...

Page 108: ...change the fuel Engine oil level too low Check the engine oil level correct if nec essary Engine runs with high speed but no vibration Centrifugal clutch defective Have checked by qualified expert per...

Page 109: ...r sources of ignition Do not spill any gasoline Protective equipment n Working clothes n Protective gloves n Safety goggles Special tool n 13 16 inch spark plug spanner 1 Allow the engine to cool down...

Page 110: ...eler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 12 Screw the used spark plug carefully in by hand and once the sealing surface of the used spark plug is in contact tight...

Page 111: ...10 Disposal Disposal DFP6 111...

Page 112: ...from heat sources sparks and other sources of ignition Do not spill any gasoline Components that previously contained gaso line must not be cut with a cutting torch WARNING Health hazard caused by fu...

Page 113: ...11 List of special tools List of special tools DFP6 113...

Page 114: ...13 16 inch spark plug spanner Fig Sirometer Measuring instrument for speed and frequency Fig List of special tools DFP6 114...

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