Fayat Dynapac CC1100C VI Instruction Manual Download Page 4

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year)

other

(Every

month

24th

every

Maintenance,

4812163101_A.pdf

2018-12-14

Working capacity....................................................................................... 18

General ..................................................................................................... 19

Tightening torque ...................................................................................... 20

ROPS - bolts ............................................................................................. 21

Hydraulic system....................................................................................... 21

Slopes ....................................................................................................... 21

Machine description ............................................................................................................... 23

Diesel engine ............................................................................................ 23

Electrical system ....................................................................................... 23

Propulsion system/Transmission .............................................................. 23

Brake system ............................................................................................ 23

Steering system ........................................................................................ 23

ROPS ........................................................................................................ 23

Identification ............................................................................................................ 24

Product and component plates ................................................................. 24

Product identification number on the frame .............................................. 24

Explanation of 17PIN serial number.......................................................... 25

Machine plate............................................................................................ 25

Engine plates ............................................................................................ 26

Location - decals ....................................................................................... 28

Safety decals............................................................................................. 31

Info decals................................................................................................. 34

Instruments/Controls ............................................................................................... 35

Locations - Control panel and controls...................................................... 35

Functional description - Membrane panel ................................................. 36

Function description - Display ................................................................... 36

Display explanations................................................................... 38

Transport mode .......................................................................... 39

Working mode, Vibration ............................................................ 40

Working mode - Edge cutter ....................................................... 42

Summary of Contents for Dynapac CC1100C VI

Page 1: ... 28 kW Kubota D1803 CR T4f 28 kW Kubota D1703 M DI E4B T5 18 5 kW Kubota D1703 M DI E4B T5 18 5 kW Serial number Serial number 10000393xxA022045 10000393xxA022045 10000392xxA021396 10000392xxA021396 10000394xxA021673 10000394xxA021673 10000399xxA021830 10000399xxA021830 10000398xxA021518 10000398xxA021518 10000400xxA021646 10000400xxA021646 10000445xxA0 10000445xxA0 10000447xxA023526 10000447xxA02...

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Page 3: ...9 Edge cutter compactor 9 Chip spreader 9 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Lower ambient temperature Freeze risk 11 Temperatures 11 High pressure cleaning 11 Fire fighting 12 Roll Over Protective Structure ROPS 12 Battery handling 12 Jump starting 13 Technical specifications 15 Vibrations Operator s...

Page 4: ...ROPS 23 Identification 24 Product and component plates 24 Product identification number on the frame 24 Explanation of 17PIN serial number 25 Machine plate 25 Engine plates 26 Location decals 28 Safety decals 31 Info decals 34 Instruments Controls 35 Locations Control panel and controls 35 Functional description Membrane panel 36 Function description Display 36 Display explanations 38 Transport mo...

Page 5: ...ses 49 Fuses at battery master disconnect switch 50 Relays on machine 51 Operation 53 Before starting 53 Master switch Switching on 53 Driver seat Adjustment 54 Parking brake Check 55 Reserve brake Control 56 Instruments and lamps Checking 56 Interlock 57 Sprinkler system wheels 57 Operator position 58 Adjusting the Off set 58 Flow divider Optional 59 Starting 59 Starting the engine 59 D1703 59 D1...

Page 6: ... D1803 66 Parking 67 Chocking the wheels drum 67 Battery disconnector 67 Long term parking 69 Engine 69 Battery 69 Air cleaner exhaust pipe 69 Fuel tank 69 Hydraulic reservoir 69 Steering cylinder hinges etc 70 Watering system 70 Hoods tarpaulin 70 Miscellaneous 71 Lifting 71 Locking the articulation 71 Lifting the roller 72 Lifting the roller with a single point lift Optional 73 Unlocking the art...

Page 7: ...nance 89 Acceptance and delivery inspection 89 Warranty 89 Maintenance Lubricants and symbols 91 Maintenance symbols 93 Maintenance Maintenance schedule 95 Service and maintenance points 95 General 96 Every 10 hours of operation Daily 96 After the FIRST 50 hours of operation 97 Every 50 hours of operation Weekly 97 Every 250 750 1250 1750 hours of operation 97 Every 500 hours of operation 98 Every...

Page 8: ...10 Sprinkler system Drum Cleaning of sprinkler nozzle 111 Scrapers fixed Checking Setting 111 Scrapers spring action Optional Checking Adjustment 112 Scrapers Check Adjustment 112 Brakes Check 113 Maintenance measures First 50 hours 115 Engine oil and oil filter Change 115 Replacing the hydraulic oil filter 117 Bolted joints Check 118 Maintenance 50h 119 Air cleaner Check main filter 119 Steering ...

Page 9: ...129 Engine oil and oil filter Change 130 Drum oil level Inspection filling 131 Rubber elements and bolted joints Check 132 Hydraulic reservoir cap Check 132 Steering cylinder and steering joint Lubrication 133 Check Coolant system 133 Air cleaner Check Replacement of main filter 134 Air filter indicator Resetting 134 Replacing the fuel filter 135 Replacing the pre filter 135 D1703 136 D1803 136 Ch...

Page 10: ...r and steering joint Lubrication 145 Check Coolant system 145 Air cleaner Check Replacement of main filter 146 Air filter indicator Resetting 146 Backup filter Change 147 Replacing the fuel filter 147 Replacing the pre filter 148 D1703 148 D1803 148 Fuel tank Cleaning 149 Coolers Checking Cleaning 149 Checking of EGR cooler 149 Check Air intake hoses 150 Replacing the hydraulic oil filter 151 Repl...

Page 11: ...Coolant system 158 Air cleaner Check Replacement of main filter 159 Air filter indicator Resetting 159 Backup filter Change 160 Replacing the hydraulic oil filter 161 Replacing the fuel filter 162 Replacing the pre filter 162 D1703 163 D1803 163 Fuel tank Cleaning 163 Coolers Checking Cleaning 164 Emulsion tank Draining 164 Water tank Draining 165 Water tank Cleaning 165 Checking of EGR cooler 165...

Page 12: ... Coolant system 175 Air cleaner Check Replacement of main filter 176 Air filter indicator Resetting 176 Backup filter Change 177 Water tank Cleaning 177 Replacing the hydraulic oil filter 178 Water tank Draining 179 Replacing the pre filter 179 D1703 180 D1803 180 Fuel tank Cleaning 180 Coolers Checking Cleaning 181 Checking of EGR cooler 181 Replacing the fuel filter 182 Hydraulic reservoir fluid...

Page 13: ...month Annually 189 Air cleaner Check Replacement of main filter 189 Air filter indicator Resetting 189 Backup filter Change 189 Checking the DPF pipes and connections only D1803 189 Checking the EGR pipes and connections only D1803 190 Check the Manifold only D1803 190 Maintenance every 24th month Every other year 191 Check Coolant system 191 Check Air intake hoses 192 ...

Page 14: ...r h 4812163101_A pdf 2018 12 14 ...

Page 15: ...anger or hazardous procedure that can result in damage to the machine or property if the warning is ignored Safety information It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual...

Page 16: ...ere the engine is run indoors CALIFORNIA Proposition 65 General This manual contains instructions for machine operation and maintenance The machine must be correctly maintained for maximal performance The machine should be kept clean so that any leakages loose bolts and loose connections are discovered at as early a point in time as possible Do not spray with high pressure cleaner directly onto ga...

Page 17: ...engine manual Additional instructions for the engine can be found in the manufactuer s engine manual Specific maintenance and checks on diesel engines must be carried out by the engine supplier s certified personnel Specific maintenance and checks on diesel engines must be carried out by the engine supplier s certified personnel CE marking and Declaration of conformity Applies to machines marketed...

Page 18: ...Introduction 4812163101_A pdf 2018 12 14 4 ...

Page 19: ...ide the edge if the substrate does not have full bearing strength or is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the bearing strength and capacity to support the roller 9 Never operate with roller outside the edge if the substrate does not have full bearing strength or is close to a slope Avoid operating close to e...

Page 20: ... approval has been given by Dynapac 18 Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold See instructions in the STOP section 18 Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold S...

Page 21: ...d Avoid driving across a slope Drive straight up and down sloping ground Work driving Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the bearing strength and capacity to support the roller Pay attention to potential obstacles above the machine such as overhead cables and the branches of trees etc Pay particular attention to the stability...

Page 22: ...r outside the edge if the substrate does not have full bearing strength or is close to a slope Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when you steer to the left Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when you steer...

Page 23: ...nd Chip spreader The machine must not be lifted or transported on another vehicle with chips in the chip spreader The weight for the chip spreader is specified on the unit rating plate This weight is not included in the machine weight specified on the lifting plate The machine must not be lifted or transported on another vehicle with chips in the chip spreader The weight for the chip spreader is s...

Page 24: ...Safety Optional 4812163101_A pdf 2018 12 14 Fitting the chip spreader changes the total length of the machine Fitting the chip spreader changes the total length of the machine 10 ...

Page 25: ... fluids must be used for other components Hydraulic system mineral oil Shell Tellus S2V100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system freezing Close the ball valve and draw up the anti freeze liquid through the filter See the chapter dealing with Sprink...

Page 26: ... the machine is fitted with a Roll Over Protective Structure ROPS never carry out any welding or drilling in the structure or cab Never attempt to repair a damaged ROPS structure or cab These must be replaced with new ROPS structure or cabs Never attempt to repair a damaged ROPS structure or cab These must be replaced with new ROPS structure or cabs Battery handling When removing batteries always ...

Page 27: ...tery Check that the battery used for jump starting has the same voltage as the dead battery Fig Jump starting 1 2 3 4 Turn the ignition and all power consuming equipment off Switch off the engine on the machine which is providing jump start power First connect the jump start battery s positive terminal 1 to the flat battery s positive terminal 2 Then connect the jump start battery s negative termi...

Page 28: ...Special instructions 4812163101_A pdf 2018 12 14 14 ...

Page 29: ...low the action level of 2 5 m s specified in the same directive Limit is 5 m s Measured hand arm vibrations also were below the action level of 2 5 m s specified in the same directive Limit is 5 m s Noise level The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market with the vibration switched on on soft polym...

Page 30: ...48 CC1200C VI 1340 53 CC1200C VI 1340 53 R1 Turning radius outer R1 Turning radius outer CC1100C VI 3710 146 CC1100C VI 3710 146 CC1200C VI 3770 148 CC1200C VI 3770 148 R2 Turning radius inner R2 Turning radius inner CC1100C VI 2640 104 CC1100C VI 2640 104 CC1200C VI 2570 101 CC1200C VI 2570 101 W1 Wheel width W1 Wheel width CC1100C VI 235 9 2 CC1100C VI 235 9 2 CC1200C VI 244 9 6 CC1200C VI 244 9...

Page 31: ...with ROPS 2542 100 H1 Height with ROPS 2542 100 H2 Height without ROPS 1744 68 5 H2 Height without ROPS 1744 68 5 K1 180 7 K1 180 7 K2 550 22 K2 550 22 L Length 2375 93 5 L Length 2375 93 5 Length with chip spreader 3220 127 Length with chip spreader 3220 127 S Thickness drum amplitude Nominal S Thickness drum amplitude Nominal CC1100C VI 12 0 47 CC1100C VI 12 0 47 CC1200C VI 13 0 51 CC1200C VI 13...

Page 32: ... Compaction data Compaction data Static linear load Static linear load CC1100C VI 10 7 kg cm 59 9 pli CC1100C VI 10 7 kg cm 59 9 pli CC1200C VI 10 2 kg cm 57 1 pli CC1200C VI 10 2 kg cm 57 1 pli Amplitude 0 5 mm 0 02 in Amplitude 0 5 mm 0 02 in Vibration frequency High Low Vibration frequency High Low D1703 66 61 Hz 3960 3660 vpm D1703 66 61 Hz 3960 3660 vpm D1803 65 61 Hz 3900 3660 vpm D1803 65 6...

Page 33: ...ta D1703 M DI E4B T5 Kubota D1703 M DI E4B T5 Kubota D1803 CR T4f Kubota D1803 CR T4f Power SAE J1995 26 1 kW IIIA T3 35 hp Power SAE J1995 26 1 kW IIIA T3 35 hp 18 5 kW T4f 25 hp 18 5 kW T4f 25 hp 18 5 kW T5 25 hp 18 5 kW T5 25 hp 28 0 kW T4f 38 hp 28 0 kW T4f 38 hp Engine speed 2800 rpm IIIA T3 Engine speed 2800 rpm IIIA T3 2200 rpm T4f 2200 rpm T4f 2200 rpm T5 2200 rpm T5 2700 rpm T4f 2700 rpm ...

Page 34: ...70 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 STRENGTH CLASS Metric coarse screw thread bright galvanized fzb Metric coarse thread zinc treated Dacromet GEOMET STRENGTH CLASS M thread 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M thread 10 9 Oiled 1...

Page 35: ... pressure MPa Drive system 35 0 Drive system 35 0 Supply system 2 0 Supply system 2 0 Vibration system 21 0 Vibration system 21 0 Control systems 18 0 Control systems 18 0 Brake release 1 2 3 0 Brake release 1 2 3 0 Slopes Max 20 or 36 Max 20 or 36 This angle has been measured on a hard flat surface with the machine stationary The steering angle was zero the vibration was switched OFF and all tank...

Page 36: ...Technical specifications 4812163101_A pdf 2018 12 14 22 ...

Page 37: ...ary brake and parking brake The service brake is hydrostatisc and is activated by moving the control lever to neutral Secondary Parking brake The secondary and parking brake system consists of sprung multiple disc brakes in the motors The brakes are released with hydraulic pressure and are operated with a switch on the instrument panel Steering system The steering system is a hydrostatic system Th...

Page 38: ...oduct Identification Number PIN model type designation 2 Engine plate Type description product and serial numbers 2 Engine plate Type description product and serial numbers 3 ROPS plate Certification product and serial numbers 3 ROPS plate Certification product and serial numbers 4 Component plate drum Product and serial numbers 4 Component plate drum Product and serial numbers Product identificat...

Page 39: ...or platform 1 Machine plate The machine type plate 1 is affixed on the rear left edge of the frame The plate specifies the manufacturer s name and address the type of machine the PIN number serial number service weight engine power and year of manufacture If the machine is delivered outside of the EU the plate may not have a CE marking and the year of manufacture Please state the machine s PIN ser...

Page 40: ... type of engine its serial number and the engine specification 2 1 Fig Engine D1703 M IDI E3 T3 1 Type plate 2 Engine series plate Please specify the engine serial number when ordering spares Refer also to the engine manual 1 2 Fig Engine D1703 M DI E4B T4f 1 Type plate 2 Engine series plate Fig Engine D1803 CR T4f 1 Type plate 2 Engine series plate 1 2 26 ...

Page 41: ...Machine description 4812163101_A pdf 2018 12 14 27 ...

Page 42: ...0991657 6 Diesel fuel 4700991658 18 Sprinkler Combi 4700791342 6 Diesel fuel 4700991658 18 Sprinkler Combi 4700791342 7 Warning edge cutter 4700904083 19 Flow divider optional 4700355981 7 Warning edge cutter 4700904083 19 Flow divider optional 4700355981 8 Lifting point 4700357587 20 Bio hydraulic fluid Panolin 4700792772 8 Lifting point 4700357587 20 Bio hydraulic fluid Panolin 4700792772 9 Manu...

Page 43: ...Machine description 4812163101_A pdf 2018 12 14 29 ...

Page 44: ... Diesel fuel 4700991658 18 Sprinkler Combi 4700791342 7 Warning edge cutter 4700904083 19 Flow divider optional 4700355981 7 Warning edge cutter 4700904083 19 Flow divider optional 4700355981 8 Lifting point 4700357587 20 Bio hydraulic fluid Panolin 4700792772 8 Lifting point 4700357587 20 Bio hydraulic fluid Panolin 4700792772 9 Manual compartment 4700903425 21 Dieselbränsle T4 4811000345 9 Manua...

Page 45: ...nce from the crush zone Two crush zones on machines fitted with pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distance 4700903424 Warning Hot surfaces in the engine compartment Keep your hands at a safe distance 4700903459 Warning Instruction manual The operator must read the safety operation and maintenance instructions before operating the machine 47009...

Page 46: ...the instruction manual 4812125363 Warning Locking The articulation must be locked during transport and lifting but be open during operation Read the instruction manual 4700791642 Warning Starting gas Starting gas is not to be used 4811000080 Warning Chip spreader optional The spreader has rotating components Never insert your hands or any objects when the spreader is in operation Always stop the r...

Page 47: ...Machine description 4812163101_A pdf 2018 12 14 4812129673 Warning CALIFORNIA Proposition 65 33 ...

Page 48: ...tment Battery disconnector Fixing point Manual compartment Battery disconnector Fixing point Bio hydraulic fluid PANOLIN Hydraulic fluid level Water Bio hydraulic fluid PANOLIN Hydraulic fluid level Water Air pressure Sprinkler Combi Flow divider Air pressure Sprinkler Combi Flow divider Fuel with ultra low sulphur content Fuel with ultra low sulphur content 34 ...

Page 49: ...5 Emergency stop 6 Flow divider 11 Storage compartment 16 Parking brake 6 Flow divider 11 Storage compartment 16 Parking brake 7 Forward Reverse lever 12 Hazard indicators 17 Membrane panel Function keys 7 Forward Reverse lever 12 Hazard indicators 17 Membrane panel Function keys 8 Seat switch 13 Driving lights 18 Control panel Display 8 Seat switch 13 Driving lights 18 Control panel Display 19 Sp...

Page 50: ...h the help of button 1 or button 2 you can select on which of the drums that the vibration should start or vibration on both drums See figure at the top Selection of drum In Working mode Vibration with the help of button 1 or button 2 you can select on which of the drums that the vibration should start or vibration on both drums See figure at the top Edge cutter down up In Working mode Edge cutter...

Page 51: ...LED OFF OFF LED OFF OFF LED LEFT Working lights Frame Red LED LEFT Working lights Frame Red LED RIGHT Working lights Frame and ROPS Optional LED RIGHT Working lights Frame and ROPS Optional Rotating beacon switch Optional Enables the rotating beacon Rotating beacon switch Optional Enables the rotating beacon LED Off OFF LED Off OFF LED LEFT ON Yellow LED LEFT ON Yellow Sprinkler manual automatic E...

Page 52: ... engine speed D1803 LED LEFT Low speed Red LED LEFT Low speed Red LED CENTER ECO low working revs Green LED CENTER ECO low working revs Green LED RIGHT High working revs Red LED RIGHT High working revs Red Function description Display Display explanations Fig Start image When the ignition lock is activated to position I a start image is shown on the display This image is visible for three seconds ...

Page 53: ...nd no travel direction arrow is shown on the display F Forwards an arrow directed left is shown in front of F on the display R Backwards an arrow directed right is shown after R on the display 3 Machine hours An icon hour glass is shown on the left hand side of the display for machine hours The number of hours is shown to the right of the icon in digits 4 Fuel level The fuel level is indicated as ...

Page 54: ... on the display R Backwards an arrow directed right is shown after R on the display 6 Fig Working mode Vibration front drum 3 3 Compaction status off on on front rear drum 4 Fuel level The fuel level is indicated as a percentage on the bar to the right of the display When only the lowest step on the bar is filled there is 10 of the fuel remaining in the tank and the warning lamp for the fuel level...

Page 55: ...01_A pdf 2018 12 14 Machine with dual controls option Fig Double forward reverse lever 1 Vibration on off front drum 2 Vibration on off rear drum Standard equipped machine 1 Fig Forward Reverse lever right 1 Vibration on off 1 41 ...

Page 56: ...e neutral position and no travel direction arrow is shown on the display F Forwards an arrow directed left is shown in front of F on the display R Backwards an arrow directed right is shown after R on the display 3 Fuel level The fuel level is indicated as a percentage on the bar to the right of the display Fig Forward Reverse lever right 2 Edge cutter up 3 Edge cutter down 3 Working mode Edge cut...

Page 57: ...ral position and no arrow is shown on the display F Forwards an arrow directed left is shown in front of F on the display R Backwards an arrow directed right is shown after R on the display 3 Chip spreader off on 3 Fig Working mode Chip spreader Off 4 Fuel level Rozdeľovač čipov vypnuté zapnuté When only the lowest step on the bar is filled there is 10 of the fuel remaining in the tank and the war...

Page 58: ...mode 0 None None Edge cutter up Working mode 1 Vibration front Vibration rear Edge cutter up Working mode 1 Vibration front Vibration rear Edge cutter up Edge cutter mode 2 Vibration front Edge cutter down Edge cutter up Edge cutter mode 2 Vibration front Edge cutter down Edge cutter up Spreader mode 3 Vibration front Spreader Edge cutter up Spreader mode 3 Vibration front Spreader Edge cutter up ...

Page 59: ...an change the light settings 10 choose between the Metric or Imperial system 11 and set warning sounds on off 12 Fig User settings 10 Light settings 11 Metric Imperial unit 10 11 Fig User settings 12 Sound setting 13 Toggle selector 14 Home mode 15 Cursor 12 13 14 15 45 ...

Page 60: ...to perform when the symbol 2 lights The side menu is displayed when the sub menu is selected Now go to the Alarm sub menu 3 The active Home mode is shown when the travel direction is changed 4 If the sub menu is inactive for more than 20 seconds the menu will switch back to the active start menu Transport Working mode 4 Fig Sub menu Alarm Sub menu Alarm 1 The alarm symbols are shown on the left ha...

Page 61: ...r code is shown scroll the list up to the first error code again 5 The active Home mode is shown when the travel direction is changed 6 If the sub menu is inactive for more than 20 seconds the menu will switch back to the active home menu 7 When OK is shown in the box to the bottom right the screen should be cleared 8 When OK is selected the active Home mode is shown 9 A Red or Yellow control lamp...

Page 62: ...on the display Less serious fault Rectify as soon as possible Launched together with a message on the display 3 Glowing Yellow 3 Glowing Yellow The symbol must go out before the ignition key is moved to position II for activation of the starter motor The symbol must go out before the ignition key is moved to position II for activation of the starter motor 4 Parking brake indicator Red 4 Parking br...

Page 63: ...nition key 5A 4 F4 Joystick Push Bottom Seat switch 5A 12 F11 Power outlet 10A 4 F4 Joystick Push Bottom Seat switch 5A 12 F11 Power outlet 10A 5 F5 T3 Fuel pump Generator 3A 13 F12 ECU 0 5A 5 F5 T3 Fuel pump Generator 3A 13 F12 ECU 0 5A 6 F5 T4 Fuel pump Generator Engine sensor 3A 14 F13 Driving lights direction indicator 10A 6 F5 T4 Fuel pump Generator Engine sensor 3A 14 F13 Driving lights dire...

Page 64: ...n All fuses are flat pin fuses Fig Battery disconnector and fuses D1703 1 2 D1703 1 F8 Main fuse 40A 1 F8 Main fuse 40A 2 F14 Glowing Start relay Fuel solenoid 50A 2 F14 Glowing Start relay Fuel solenoid 50A 3 2 1 4 Fig Battery disconnector and fuses D1803 D1803 1 F8 Main fuse 40A 1 F8 Main fuse 40A 2 F13 Engine ECU 50A 2 F13 Engine ECU 50A 3 F14 Starting 50A 3 F14 Starting 50A 4 F20 Glowing 50A 4...

Page 65: ... compartment D1703 1 K1 Starting 1 K1 Starting 2 K3 Fuel solenoid 2 K3 Fuel solenoid 3 K5 Glowing Preheater 3 K5 Glowing Preheater 3 1 2 Fig Relays Engine compartment D1803 Engine compartment D1803 1 K1 Start relay 1 K1 Start relay 2 K3 Engine ECU relay 2 K3 Engine ECU relay 3 K5 Glowing relay 3 K5 Glowing relay 51 ...

Page 66: ...k 4 K8 Driving lights 4 K8 Driving lights 5 K9 Driving lights direction indicator 5 K9 Driving lights direction indicator 6 K12 1 Sprinkler 6 K12 1 Sprinkler 7 K12 2 Sprinkler Combi 7 K12 2 Sprinkler Combi 1 2 Fig Operator s station 1 Control unit ECU 2 Floor plate The control unit ECU 1 is located under the floor plate 2 on the platform This control unit manages among others automatic vibration c...

Page 67: ...e compartment Turn the key 1 to switched on position The roller is now supplied with power The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside so that the battery voltage can be quickly disconnected if necessary The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside ...

Page 68: ...ure that the seat is secure before beginning operation Remember to use the seat belt 9 Remember to use the seat belt 9 1 6 3 2 4 9 Fig Driver seat MSG65 1 Locking lever Length adjustment 2 Weight adjustment 4 Backrest inclination 9 Seat belt 3 4 9 Fig Driver seat MSG20 1 Locking lever Length adjustment 2 Weight adjustment 4 Backrest inclination 9 Seat belt 2 1 Length adjustment 1 Weight adjustment...

Page 69: ... 6 is activated The roller can start to roll if the parking brake is not applied Make sure that the parking brake 6 is activated The roller can start to roll if the parking brake is not applied Check the function of the parking brake by activating the parking brake when the roller is moving very slowly forwards backwards Check in both directions Hold the steering wheel and brace yourself for a sud...

Page 70: ... roller must now stop immediately Instruments and lamps Checking 3 22 12 1 Fig Instrument panel 1 Ignition key 3 Emergency stop 12 Sprinkler activation button 22 Display Make sure that the emergency stop button is pulled out and the parking brake is activated Make sure that the emergency stop button is pulled out and the parking brake is activated Turn the ignition key 1 to position 2 Check that t...

Page 71: ...stop if the parking brake is activated The diesel engine will switch off immediately if for any reason the forward reverse lever is moved out of neutral when the operator is not sitting down and the parking brake button has not been activated Sit down for all operations Sit down for all operations 1 Fig Operator platform 1 Switch for Sprinkler system wheels Sprinkler system wheels The switch on th...

Page 72: ...ents 3 are in good condition If the elements are worn this will have a negative effect on comfort Ensure that the platform floor is clean to avoid the risk of slipping Ensure that the platform floor is clean to avoid the risk of slipping 1 2 Fig Articulated joint 1 Nut 2 Washer 3 Articulated joint holder 3 Adjusting the Off set Lift up the front drum just above ground level Place a jack on the rea...

Page 73: ... out and the parking brake 31 is activated Set the forward reverse lever 6 in neutral The engine can only be started when the lever is in neutral Do not run the starter motor for too long If the engine does not start wait a minute or so before trying again Do not run the starter motor for too long If the engine does not start wait a minute or so before trying again D1703 At high ambient temperatur...

Page 74: ...ile warming up the engine that no warning lamps are lit The parking brake lamp 25 will remain on for as long as the parking brake switch is activated When starting and driving a machine that is cold remember that the hydraulic fluid is also cold and that braking distances can be longer than normal until the machine reaches the working temperature When starting and driving a machine that is cold re...

Page 75: ...he ground The operator must be seated inside the machine during all operation Make sure that the area in front of and behind the roller is clear Make sure that the area in front of and behind the roller is clear Release the parking brake and check that the parking brake lamp goes off D1703 Turn the throttle control 2 in backward position D1803 Press the LED button 32 so it is in LOW mode 1 lamp li...

Page 76: ...after 4 seconds the engine switches off and the brakes are activated If malfunction is detected during emergency stop testing replace it immediately with a new one Check the function of the emergency stop by pressing the emergency stop when the roller is moving slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop The engine switches...

Page 77: ...de 0 LEDs lit the edge cutter compactor can be moved upwards with button 3 A bypass valve prevents the hydraulic system being overloaded The operator should use the ordinary sprinkler system to avoid asphalt sticking to the edge cutter compactor and open the ball valve 5 by the separate sprinkler nozzle on the edge cutter compactor 5 Fig Changing tools 1 Edge compactor 2 Edge cutter 3 Bolted joint...

Page 78: ...ght Forward Reverse lever 1 2 1 In automatic mode the vibration is activated when the pre set speed is reached provided that one or both drums are selected with the help of the buttons on the control lever See the Display chapter to active Vibration is automatically deactivated when the lowest pre set speed is reached Deactivation is performed by pressing one or both of the buttons 1 and 2 again I...

Page 79: ...perator platform without activating the parking brake 31 Never leave the operator platform without activating the parking brake 31 Emergency braking 6 3 Fig Control panel 3 Emergency stop 6 Forward Reverse lever Braking is normally activated using the forward reverse lever 6 The hydrostatic transmission brakes the roller when the lever is moved to the neutral position There is a brake on each drum...

Page 80: ...ng brake 31 D1703 Turn the engine speed control 2 back to idling D1803 Press the LED button 32 so it is set to LOW mode left LED lit Allow the engine to idle for a few minutes to cool down Check instruments and warning lamps to see if any faults are indicated Switch off all lights and other electrical functions Turn the ignition key 1 to the left to the switched off position At the end of the shif...

Page 81: ...rs Chock the drums and rubber wheels if the roller is parked on sloping ground Remember that there is a risk of freezing during the winter Empty the water tank Fill antifreeze in the engine s cooling system See also maintenance instructions Remember that there is a risk of freezing during the winter Empty the water tank Fill antifreeze in the engine s cooling system See also maintenance instructio...

Page 82: ...Operation 4812163101_A pdf 2018 12 14 68 ...

Page 83: ...h to avoid rusting Treat exposed parts with anti rust agent lubricate the machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside and maintenance charge Air cleaner exhaust pipe Cover the air cleaner or its opening with p...

Page 84: ...ment hood and also grease both ends of the forward reverse control bright parts Watering system Empty the water tank and all hoses of water Empty the filter housing and the water pump Undo all sprinkler nozzles Hoods tarpaulin Lower the instrument cover over the instrument panel Cover the entire roller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the r...

Page 85: ...roller Articulation must be locked to prevent inadvertent turning before lifting the roller Turn the steering wheel to the straight ahead position Enable the parking brake Pull out the locking pin 2 fitted with a wire and pull up out the locking dowel 3 Fold out the locking arm 1 and secure it to the upper locking lug 4 on rear frame Fit the locking stub 3 in the holes through the locking arm 1 an...

Page 86: ...ng equipment Lifting equipment such as chains steel wires straps and lifting hooks must be dimensioned in accordance with the relevant safety regulations for the lifting equipment Stand well clear of the hoisted machine Make sure that the lifting hooks are properly secured Stand well clear of the hoisted machine Make sure that the lifting hooks are properly secured The machine must not be lifted w...

Page 87: ...ust be dimensioned in accordance with the relevant safety regulations for the lifting equipment Stand well clear of the hoisted machine Make sure that the lifting hooks are properly secured Stand well clear of the hoisted machine Make sure that the lifting hooks are properly secured The machine must not be lifted from the ROPS Roll Over Protective Structure if the machine is not equipped with a si...

Page 88: ...unlock the articulation before operating Remember to unlock the articulation before operating Fold the locking arm 3 back and secure it in the locking lug 4 with the stud 3 Insert the locking pin 2 fitted with a wire to secure the stud 3 The locking lug 4 is located on the front frame Towing Recovering The roller can be moved up to 300 meters 330 yards using the instructions below 74 ...

Page 89: ... be towed The disc brake in each drive motor must be disengaged mechanically according to below following instructions before the roller can be towed 4 Fig Brake housing 4 Center plug Remove the center plug 4 using a screwdriver Screw off the brake tool 1 from its threaded fixing hole Then fix the brake tool 1 in the center hole by tightening the screw 2 until it bottoms in the hole Tighten the nu...

Page 90: ...m with a chock to prevent movement the roller can start rolling when the brakes are released The disc brakes in each drive motor must be released mechanically as shown below before the towing the roller The disc brakes in each drive motor must be released mechanically as shown below before the towing the roller Use suitable tools 1 Fig Brake housing 1 Release screw Turn the release screw 1 a 1 1 2...

Page 91: ... prevent the roller from moving Open the hood and make sure that the propulsion pump is accessible There is a bypass screw 1 located on the pump that must be unscrewed counterclockwise max two turns to put the drive system ports A and B in bypass mode This function enables a machine to be moved without the drive shaft on the propulsion pump rotating Turn the bypass screw 1 clockwise to reset 77 ...

Page 92: ... roller must be towed slowly max 3 kph 2 mph and only towed short distances max 300 m 1000 ft The roller must be towed slowly max 3 kph 2 mph and only towed short distances max 300 m 1000 ft When towing retrieving a machine the towing device must be connected to both lifting holes The pulling force shall act longitudinally on the machine as shown in the figure Maximum total pulling force 39 7 kN 8...

Page 93: ...here the transport takes place Never lash over the machine s articulated joint nor over the machine s operator platform Never lash over the machine s articulated joint nor over the machine s operator platform Before securing the machine ensure that the parking brake is applied and in good working condition the articulated joint is in closed position the machine is centered laterally on the platfor...

Page 94: ... is the distance between the lashing point on the edge of the platform and the point directly sideways from the lashing point on the roller perpendicular to the platform edge for lashing 2 The relationship for L1 is the same L2 is the distance between the lashing point on the edge of the platform and the point directly sideways from the lashing point on the roller perpendicular to the platform edg...

Page 95: ...und a machine part and down into two different mounts on the platform Each of lashings 1 2 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Lashings in the same direction are placed in different lashing mounts on the trailer Lashings that are pulled in opposite directions m...

Page 96: ...east 1 7 ton 1700 daN STF at least 300 kg 300 daN 2 two spring lashings one directed forward and one backward LC at least 1 7 ton 1700 daN STF at least 300 kg 300 daN 3 rubber 3 rubber The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 4 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN 1 4 Double lashings LC at least 1 7 tonnes ...

Page 97: ...chain with a permitted load LC MSL of at least 1 7 tonnes 1 700 daN and a pre tension STF of at least 300 kg 300 daN The lashings are re tightened as required The lashings comprise a lashing strap or chain with a permitted load LC MSL of at least 1 7 tonnes 1 700 daN and a pre tension STF of at least 300 kg 300 daN The lashings are re tightened as required The lashings are placed in different lash...

Page 98: ...e tied together to one unit 4 rubber 4 rubber The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 2 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN 1 2 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 Double L2 Double L1 Double L2 0 1 2 5 0 7 2 5 0 1 2 5 0 7 2 5 L2 is the distance between the lashing p...

Page 99: ... lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Lashings in the...

Page 100: ...n raised position before operation 1 1 Fig ROPS locking device 1 Bolt When retract the ROPS loosen the screw 1 and pull it out Do the same on both sides of the ROPS After lowering the ROPS replace the screw in its position After lowering the ROPS replace the screw in its position To lift the ROPS proceed in the reserve order Always make sure the ROPS is locked in raised position before operation A...

Page 101: ...rive slowly Remember that the braking distance will be longer if the hydraulic oil is cold 10 Check the brakes drive slowly Remember that the braking distance will be longer if the hydraulic oil is cold 11 Use vibration only when the roller is in motion 11 Use vibration only when the roller is in motion 12 Check that the drums are thoroughly watered when watering is required 12 Check that the drum...

Page 102: ...Operating instructions Summary 4812163101_A pdf 2018 12 14 88 ...

Page 103: ... to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by the product warranty Warranty The warranty is only valid if the stiplulated delivery inspection and the separate service inspection have been completed as per the warranty document and when the mac...

Page 104: ...Preventive maintenance 4812163101_A pdf 2018 12 14 90 ...

Page 105: ...ers 7 4 qts D1703 M IDI E3 T3 7 liters 7 4 qts D1703 M IDI E3 T3 7 liters 7 4 qts D1803 CR T4 7 liters 7 4 qts D1803 CR T4 7 liters 7 4 qts CC1200C VI CC1200C VI D1703 M DI E4B T4 7 liters 7 4 qts D1703 M DI E4B T4 7 liters 7 4 qts D1703 M DI E4B T5 7 liters 7 4 qts D1703 M DI E4B T5 7 liters 7 4 qts D1703 M IDI E3 T3 7 liters 7 4 qts D1703 M IDI E3 T3 7 liters 7 4 qts D1803 CR T4 7 liters 7 4 qts...

Page 106: ... of fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com DRUM OIL Air temp 15 C 40 C 5 F 104 F Dynapac Gear Oil 300 P N 4812161887 5 liter P N 4812161888 20 liter P N 4812161889 209 liter DRUM OIL Air temp 15 C 40 C 5 F 104 F Dynapac Gear Oil 300 P N 4812161887 5 liter P N 4812161888 20 liter P N 4812161889 209 liter Air temperature 0 C over 40 C 32 F over 104 F Shel...

Page 107: ...vel Air filter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filter Sprinkler water Drum oil level Recycling Drum oil level Recycling Lubricating oil Fuel filter Lubricating oil Fuel filter 93 ...

Page 108: ...Maintenance Lubricants and symbols 4812163101_A pdf 2018 12 14 94 ...

Page 109: ...achment screws 17 Filler Level plug Drum 3 Cooler 10 Shock absorbers and attachment screws 17 Filler Level plug Drum 4 Air cleaner 11 Hydraulic fluid refilling 18 Emergency stop 4 Air cleaner 11 Hydraulic fluid refilling 18 Emergency stop 5 Battery 12 Hydraulic fluid tank 19 Edge cutter 5 Battery 12 Hydraulic fluid tank 19 Edge cutter 6 Diesel engine 13 Hydraulic fluid filter 20 Tires air pressure...

Page 110: ...he contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment Before starting up for the first time on that day Before starting up for the first time on that day 3 Clean the outside of the cooler package In dusty conditions when necessary 3 Clean the outside of the cooler package In dusty conditions when necessary 3 Check coolant level 3 Check ...

Page 111: ...es are in good condition and that the connections are tight 15 16 Grease the steering joint and the steering cylinder brackets 15 16 Grease the steering joint and the steering cylinder brackets Check the fuel pipe and hose clamps Check the fuel pipe and hose clamps Drain the fuel prefilter water separator Only T4 Drain the fuel prefilter water separator Only T4 Every 250 750 1250 1750 hours of ope...

Page 112: ...bearings 15 16 Lubricate the articulated joint and the steering cylinder s bearings 3 Check coolant freezing point Change the coolant every other year 3 Check coolant freezing point Change the coolant every other year 4 Replace the air filter main filter 4 Replace the air filter main filter 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s fuel filter Refer to the ...

Page 113: ...place diesel engine s fuel prefilter water separator Refer to the engine manual 6 Replace diesel engine s fuel prefilter water separator Refer to the engine manual 3 Check the cooler hoses and hose clamps 3 Check the cooler hoses and hose clamps 1 Clean the fuel tank 1 Clean the fuel tank 3 Clean the cooler package 3 Clean the cooler package 6 Check engine s valve clearances Contact your local Kub...

Page 114: ... 4 Replace the air filters main and backup filter 13 Change hydraulic fluid filter 13 Change hydraulic fluid filter 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s fuel filter Refer to the engine manual 6 Replacing the diesel engine s fuel prefilter water separator Refer to the engine manual 6 Replacing the diesel engine s fuel prefilter water separator Refer to ...

Page 115: ... to the engine manual 6 Replace diesel engine s fuel prefilter water separator Refer to the engine manual 6 Replace diesel engine s fuel prefilter water separator Refer to the engine manual 3 Checking cooler hoses and hose clamps 3 Checking cooler hoses and hose clamps 1 Clean the fuel tank 1 Clean the fuel tank 3 Clean the cooler package 3 Clean the cooler package 6 Check the engine valve clearan...

Page 116: ... Contact your local Kubota representative Check the EGR pipes and connections only D1803 Contact your local Kubota representative Check the manifold only D1803 Contact your local Kubota representative Check the manifold only D1803 Contact your local Kubota representative Every 24th month Every other year Refer to the contents to find the page number of the sections referred to Pos in fig Action Co...

Page 117: ...Maintenance Maintenance schedule 4812163101_A pdf 2018 12 14 Service Checklist 103 ...

Page 118: ...Maintenance Maintenance schedule 4812163101_A pdf 2018 12 14 104 ...

Page 119: ...un indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Check Coolant system Figure Cooling water container 1 Filler cap 1 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while...

Page 120: ...gine cover lock and lower the engine cover forwards Check the oil level using the dipstick 1 The level should be between the marks If the level is near the lower mark top off with fresh engine oil via the filler cap 2 See under the heading lubricants for the correct oil grade Never overfill with oil as this can damage the engine Never overfill with oil as this can damage the engine 1 2 Fig Diesel ...

Page 121: ... level is visible in the sight glass Open the engine hood and unscrew the filler cap 2 top up with hydraulic fluid as per lubricant specification if the level is too low Screw on the cap again after filling Air circulation Check Fig Front side 1 Cooling air grille 1 Check that the engine has free circulation of cooling air through the grille 1 in the engine compartment 107 ...

Page 122: ... to engine trouble Stop the diesel engine Short circuit press the filler gun against a non insulated part of the roller before refuelling and against the filler pipe while refuelling Stop the diesel engine Short circuit press the filler gun against a non insulated part of the roller before refuelling and against the filler pipe while refuelling Never refuel while the engine is running Do not smoke...

Page 123: ...re Fill the rear tank with emulsion fluid for example water mixed with 2 cutting fluid Make sure that the sprinkler nozzles 2 are not clogged Clean them and the filter if necessary See under Sprinkler system Drum Check Cleaning for detailed instructions Check the tire treads now and then to see if any asphalt compound has stuck This can occur before the tires are sufficiently warm Check the tire t...

Page 124: ...using Check that the rubber gasket in the filter housing is intact After inspecting and carrying out any necessary cleaning start the system and check that it works Pump system Tire Check Cleaning 1 2 Fig Left footstep 1 Filter housing 2 Cock When cleaning close the stop cock 2 and undo the filter house 1 Clean the filter and filter housing Listen to or put your hand on the water pump to check tha...

Page 125: ...sary cleaning start the system and check that it works Wear protective goggles when working with compressed air Wear protective goggles when working with compressed air Scrapers fixed Checking Setting Fig Drum 1 Scraper blade 2 Adjusting screws 3 Mounting plate 3 2 1 Make sure that the scrapers are undamaged Adjust the scrapers so that they are 1 2 mm from the drum For special asphalt compounds it...

Page 126: ...ted from the drum during transport Scrapers Check Adjustment 1 2 3 Fig Wheel scrapers 1 Scraper 2 Scraper member 3 Adjusting screw Make sure that the scraper 1 is flush with the tire when compacting asphalt The scrapers must hang free from the tires during transportation Hang up the scraper member 2 by adjusting the screws 4 The angle of the scraper to the tire can be adjusted by releasing the scr...

Page 127: ...Hold the steering wheel firmly and brace yourself for a sudden stop Make sure the parking brake is deactivated and press in the emergency stop 3 The roller will stop abruptly and the engine is switched off After testing the brakes set the forward reverse lever in neutral Pull out the emergency stop 3 activate the parking brake and start the engine The roller is now ready for operation Refer also t...

Page 128: ...Maintenance 10h 4812163101_A pdf 2018 12 14 114 ...

Page 129: ...ntilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Engine oil and oil filter Change Fig Engine compartment right side 1 Drain hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Run the engine until it is warm before draining the oil Switch off th...

Page 130: ...nging oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Fig Engine compartment right side D1803 CR T4f 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 3 2 4 Remove the oil filter 4 Collect any spillage Install the new filter Fit the drain plug 2 to the end of the hose Fill with fresh engine oil See under the heading lubricants for the corre...

Page 131: ...ilter 3 Cap 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit th...

Page 132: ...nce measures First 50 hours 4812163101_A pdf 2018 12 14 Bolted joints Check Check that all bolted joints 1 are tightened correctly Fig Drum forks 1 Bolted joints 1 1 1 Fig Articulated joint 1 Bolted joints 118 ...

Page 133: ...usting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Fig Air cleaner Air cleaner Check main filter Check the air cleaner s main filter when the indicator shows red The indicato...

Page 134: ...ain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating The machine must be in neutral straight when lubricated All five grease nipples 1 can now be accessed Wipe the grease nipples 1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrates in...

Page 135: ...a clean cloth or paper to prevent dirt from entering Dirt in the pipes can cause fuel injection pump failure If the fuel pipes are not connected plug them at both ends with a clean cloth or paper to prevent dirt from entering Dirt in the pipes can cause fuel injection pump failure Check the fuel lines in case Fig Engine compartment D1703 1 Hose clamps 2 Fuel pipes 1 1 2 2 Hose clamps are loose Lub...

Page 136: ...ontaminates accumulate in the water separator an indication will be shown on the display If this should happen during operation drain from the draining plug 1 Tires Tire pressure Fig Tire 1 Air valve 1 Check the air pressure with a pressure gauge Make sure that the tires have the same pressure Recommended pressure See Technical Specifications 122 ...

Page 137: ...indoors Risk of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator c...

Page 138: ...e when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B T4f 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Set a container which can hold at least 8 liters 2 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to sp...

Page 139: ...in plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary Air cleaner Cleaning Fig Air cleaner 2 Cover 5 Filter housing 2 5 Wipe the inside of the cover 2 and filter housing 5 Wipe clean on both sides of the outlet pipe Outer edge of outlet pipe Inner edge of outlet pipe Wipe also both surfaces for the outlet pipe see adjacent fi...

Page 140: ...t guard Apply a moderate pressure with your thumb on the belt between the belt pulleys on the alternator and crankshaft to check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in pl...

Page 141: ...lant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year 127 ...

Page 142: ... Air intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 T3 1 Air intake hoses Fig Engine compartment D1803 CR T4f 1 Air intake hoses 1 128 ...

Page 143: ...ng Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery When disconnecting t...

Page 144: ...n draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B T4f 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Set a container which can hold at least 8 liters 2 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special...

Page 145: ... dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary Drum oil level Inspection filling Fig Drum vibration side 1 Oil plug 1 Run the roller slowly until the oil plug 1 is positioned as illustrated Unscrew the ...

Page 146: ...ed object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or repl...

Page 147: ...ssed Wipe the grease nipples 1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrates into the bearing If grease does not penetrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Check Coolant system Figure Cooling water container 1 Filler cap 1 Check that all hoses hose connectors a...

Page 148: ...e the clips 1 pull off the cover 2 and pull out the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned do...

Page 149: ...for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engine...

Page 150: ...sposable filter and cannot be cleaned Fit a new pre filter and tighten the hose clamps Start the engine and check that the pre filter is tight Fig Engine compartment D1803 CR T4f 1 Pre filter 1 D1803 Unscrew the fuel filter 1 located on the right side of the battery in the engine compartment Install a new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk o...

Page 151: ...intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 T3 1 Air intake hoses Fig Engine compartment D1803 CR T4f 1 Air intake hoses 1 137 ...

Page 152: ...ave the oil in a container and dispose of it in an approved manner Keep in mind fire risk when handling fuel Keep in mind fire risk when handling fuel The fuel tank is made of plastic polyethylene and is recyclable The fuel tank is made of plastic polyethylene and is recyclable Fuel filter s water separator Draining on machines equipped with this 1 Fig Fuel prefilter 1 Drain plug If water or conta...

Page 153: ...g a high pressure water cleaner Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Wear protective goggles when working with compressed air or high pressure water jets Wear p...

Page 154: ...rd Apply a moderate pressure with your thumb on the belt between the belt pulleys on the alternator and crankshaft to check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place U...

Page 155: ... carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the batt...

Page 156: ...en draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B T4f 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Set a container which can hold at least 8 liters 2 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to specia...

Page 157: ... dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary Drum oil level Inspection filling Fig Drum vibration side 1 Oil plug 1 Run the roller slowly until the oil plug 1 is positioned as illustrated Unscrew the ...

Page 158: ...ed object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or repl...

Page 159: ...essed Wipe the grease nipples 1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrates into the bearing If grease does not penetrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Check Coolant system Figure Cooling water container 1 Filler cap 1 Check that all hoses hose connectors ...

Page 160: ...clips 1 pull off the cover 2 and pull out the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downward...

Page 161: ...l that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Screw off the fuel filter 1 The filter is of the disposable type and cannot be cleaned Hand in to a waste disposal site Install the new filter Start the engine and check that the fuel filter is tight Refer to the engine manual for detailed instructions when replacing t...

Page 162: ...located to the left of the fuel pump in the engine compartment Loosen the hose clamps 2 using a screwdriver Remove the pre filter 1 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Fit a new pre filter and tighten the hose clamps Start the engine and check that the pre filter is tight Fig Engine compartment D1803 CR T4f 1 Pre filter 1 D1803 Unscrew the fuel fi...

Page 163: ...ethylene and is recyclable Coolers Checking Cleaning Fig Engine compartment 1 Water cooler 2 Hydraulic fluid cooler 2 1 Make sure that the air flow through the coolers 1 and 2 is unobstructed Dirty coolers are blown clean with compressed air or washed clean using a high pressure water cleaner Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care...

Page 164: ...intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 T3 1 Air intake hoses Fig Engine compartment D1803 CR T4f 1 Air intake hoses 1 150 ...

Page 165: ...ap 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cov...

Page 166: ...rd Apply a moderate pressure with your thumb on the belt between the belt pulleys on the alternator and crankshaft to check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place U...

Page 167: ... your local Kubota representative for this service Replacing the oil separator Fig Engine room 1 Oil separator 1 Stop the engine before replacing the oil separator Stop the engine before replacing the oil separator Remove the cover 4 and take out the oil separator element 2 and gasket 3 Clean up oil and grease Install a new oil separator and gasket 4 3 2 1 Fig Oil separator 1 Cup 2 Separator 3 Sea...

Page 168: ...Maintenance measures 1500 h only T4f 28 kW 4812163101_A pdf 2018 12 14 Checking of injector tip Contact your local Kubota representative for this service 154 ...

Page 169: ... of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the b...

Page 170: ...en draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B T4f 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Set a container which can hold at least 8 liters 2 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to specia...

Page 171: ... level Top up with more oil if necessary Rubber elements and bolted joints Check Fig Drum end 1 Rubber element 2 Fastening screws 3 Bolted joints 2 1 3 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 15 mm 0 4 0 6 in Check using a knife blade or pointed object Check also that the attachment screws 2 are tightene...

Page 172: ...essed Wipe the grease nipples 1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrates into the bearing If grease does not penetrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Check Coolant system Figure Cooling water container 1 Filler cap 1 Check that all hoses hose connectors ...

Page 173: ...clips 1 pull off the cover 2 and pull out the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downward...

Page 174: ...hange the backup filter with a new filter after every third replacement of the main filter To change the backup filter 1 pull the old filter out of its holder insert a new filter and reassemble the air cleaner in the reverse order Clean the air cleaner if necessary see section Air cleaner Cleaning 160 ...

Page 175: ...ap 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cov...

Page 176: ... for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engin...

Page 177: ... new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out any bottom sediment using a suitable pump such as an ...

Page 178: ...hen working with compressed air or high pressure water jets Emulsion tank Draining 1 2 3 Fig Pump system 1 Water pump 2 Hose clamps 3 Draining hose The tank is drained by first opening the rear cover There is a water pump 1 on the right hand side inside the cover Loosen the drainage hose 3 located on the adapter by loosening the hose clip 2 Turn the drainage hose downward and outward place a conta...

Page 179: ...1 and allow all the water to run out Wipe clean the drain plug and screw back in 1 Fig Water tank 1 Drain plug Water tank Cleaning Clean the tank with water and a suitable detergent for plastic surfaces Refit the filter housing or the drain plug 1 Fill with water and check for leaks The water tank is made of plastic polyethylene and are recyclable The water tank is made of plastic polyethylene and...

Page 180: ...hat holds at least 15 liters 4 gal Use a receptacle that holds at least 15 liters 4 gal Start the pumpen so that it sucks out the fluid from the tank Check that the hose to the pump reaches the bottom of the hydraulic reservoir to ensure that as much of the fluid as possible is drained Collect the oil and deliver to special waste handling Collect the oil and deliver to special waste handling Fill ...

Page 181: ... out Clean and refit the oil plugs 1 Start the machine and run until the oil plug 1 is positioned straight up Remove the oil plug 1 and fill the drum with the right quantity and the type of oil according to the lubricant table Refit the oil plug 1 Switch off the engine and activate the parking brake Switch off the engine and activate the parking brake Place a receptacle that will hold at least 7 l...

Page 182: ...ubrication Fig Two grease points for lubricating the edge cutter 2 1 Refer to the operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure Grease should always be used for lubrication see the lubricant specifications Grease all bearing points with five strokes of...

Page 183: ...rd Apply a moderate pressure with your thumb on the belt between the belt pulleys on the alternator and crankshaft to check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place U...

Page 184: ...Maintenance 2000h 4812163101_A pdf 2018 12 14 170 ...

Page 185: ...ing Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery When disconnecting ...

Page 186: ...en draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B T4f 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Set a container which can hold at least 8 liters 2 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to specia...

Page 187: ... dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary Drum oil level Inspection filling Fig Drum vibration side 1 Oil plug 1 Run the roller slowly until the oil plug 1 is positioned as illustrated Unscrew the ...

Page 188: ...ed object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or repl...

Page 189: ...essed Wipe the grease nipples 1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrates into the bearing If grease does not penetrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Check Coolant system Figure Cooling water container 1 Filler cap 1 Check that all hoses hose connectors ...

Page 190: ...clips 1 pull off the cover 2 and pull out the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downward...

Page 191: ... new filter and reassemble the air cleaner in the reverse order Clean the air cleaner if necessary see section Air cleaner Cleaning 1 Fig Water tank 1 Drain plug Water tank Cleaning Clean the tank with water and a suitable detergent for plastic surfaces Refit the filter housing or the drain plug 1 Fill with water and check for leaks The water tank is made of plastic polyethylene and are recyclable...

Page 192: ...ap 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cov...

Page 193: ...ines Remove the drain plug 1 and allow all the water to run out Wipe clean the drain plug and screw back in Replacing the pre filter 2 2 3 Fig Engine compartment D1703 M IDI E3 T3 1 Pre filter 2 Hose clamps 3 Fuel pump 1 Activate the parking brake Switch off the engine and open the engine hood Place a container underneath to collect fuel that runs out when the filter is released Place a container ...

Page 194: ... new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out any bottom sediment using a suitable pump such as an ...

Page 195: ... or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Wear protective goggles when working with compressed air or high pressure water jets Wear protective goggles when working with comp...

Page 196: ...he disposable type and cannot be cleaned Hand in to a waste disposal site Install the new filter Start the engine and check that the fuel filter is tight Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Ris...

Page 197: ...hat holds at least 15 liters 4 gal Use a receptacle that holds at least 15 liters 4 gal Start the pumpen so that it sucks out the fluid from the tank Check that the hose to the pump reaches the bottom of the hydraulic reservoir to ensure that as much of the fluid as possible is drained Collect the oil and deliver to special waste handling Collect the oil and deliver to special waste handling Fill ...

Page 198: ...r element 2 and rinse the inside with diesel fuel After cleaning install the fuel filter to keep out of dust and dirt Air bleed the injection pump Dust and dirt may cause a injection pump and nozzle failure Wash the fuel filter cup periodically Dust and dirt may cause a injection pump and nozzle failure Wash the fuel filter cup periodically Fig Fuel filter element 5 O ring 6 Filter element 7 Sprin...

Page 199: ...intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 T3 1 Air intake hoses Fig Engine compartment D1803 CR T4f 1 Air intake hoses 1 185 ...

Page 200: ...e EGR system only D1803 Contact your local Kubota representative for this service Checking the injection pump only D1703 Contact your local Kubota representative for this service Steering joint Check Fig Steering joint Check the steering joint for any damage or cracks Check and tighten any loose bolts Check also for any stiffness and play 186 ...

Page 201: ...rd Apply a moderate pressure with your thumb on the belt between the belt pulleys on the alternator and crankshaft to check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place U...

Page 202: ...Maintenance 3000h 4812163101_A pdf 2018 12 14 188 ...

Page 203: ... air filter indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the backup filter with a new filter after every third replacement of the main filter To change the backup filter 1 pull the old filter ou...

Page 204: ...ually 4812163101_A pdf 2018 12 14 Checking the EGR pipes and connections only D1803 Contact your local Kubota representative for this service Check the Manifold only D1803 Contact your local Kubota representative for this service 190 ...

Page 205: ...e intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the c...

Page 206: ... 14 Check Air intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 T3 1 Air intake hoses Fig Engine compartment D1803 CR T4f 1 Air intake hoses 1 192 ...

Page 207: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com ...

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Summary of Contents for Dynapac CC1100C VI

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Fayat Dynapac CC1100C VI, Instruction Manual, Page: 4 / 207

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Summary of Contents for Dynapac CC1100C VI

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