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Fayat BOMAG BW 191 AD-5 AM Service Manual Download Page 7

6.7  Edge cutter

................................................................................................................................

641

6.7.1  Changing the pressure roller.................................................................................................... 641
6.7.2  Operating the edge cutter........................................................................................................ 642

6.8  Cabin assembly

.........................................................................................................................

643

6.8.1  Safety....................................................................................................................................... 643
6.8.2  Preparations............................................................................................................................. 644
6.8.3  Cabin assembly........................................................................................................................ 645
6.8.4  Programming the cabin electrics.............................................................................................. 655
6.8.5  Final function tests and checks................................................................................................ 656

7

Troubleshooting

................................................................................................................................

659

7.1  Preliminary remarks

..................................................................................................................

660

7.2  Emergency procedures

............................................................................................................

661

7.2.1  Actuating the emergency stop switch....................................................................................... 661
7.2.2  Disconnecting the battery......................................................................................................... 661
7.2.3  Towing the machine................................................................................................................. 661

7.3  Troubleshooting, electrical systems

.......................................................................................

666

7.3.1  Preliminary remarks................................................................................................................. 666
7.3.2  Starting the engine with jump leads......................................................................................... 669
7.3.3  Servicing the battery, checking the main battery switch........................................................... 671
7.3.4  Fuse assignment...................................................................................................................... 672
7.3.5  ESX, checking the electric power supply................................................................................. 676
7.3.6  Diagnostics concept................................................................................................................. 683

7.4  Trouble shooting, hydraulics

...................................................................................................

686

7.4.1  Insufficient hydraulic power...................................................................................................... 686
7.4.2  Trouble shooting axial piston pumps........................................................................................ 689
7.4.3  Trouble shooting axial piston motors....................................................................................... 691
7.4.4  Fault table hydraulic components............................................................................................ 693

7.5  Trouble shooting, diesel engine

..............................................................................................

701

7.5.1  Starting the engine with jump leads......................................................................................... 701
7.5.2  Engine malfunctions................................................................................................................. 702
7.5.3  SCR system warning strategy.................................................................................................. 706
7.5.4  Deutz DTC fault code list, EMR4............................................................................................. 710

7.6  Troubleshooting, air conditioning system

..............................................................................

770

7.6.1  Trouble shooting in refrigerant circuit, basic principles............................................................ 770
7.6.2  Trouble shooting procedure..................................................................................................... 776
7.6.3  Leak test................................................................................................................................... 785
7.6.4  Checking the magnetic clutch ................................................................................................. 786

8

Special tools

......................................................................................................................................

789

8.1  List of special tools

...................................................................................................................

790

8.2  Special tools, electrics

.............................................................................................................

791

8.3  Special tools, hydraulic system

...............................................................................................

792

8.3.1  Special tools, tests and adjustments........................................................................................ 792
8.3.2  Special tools for flushing.......................................................................................................... 794

9

Index

...................................................................................................................................................

795

Appendix

............................................................................................................................................

813

Table of contents

 

BW 191 AD-5 AM / BW 206 AD-5 AM

 

7

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Summary of Contents for BOMAG BW 191 AD-5 AM

Page 1: ...BW 191 AD 5 AM BW 206 AD 5 AM Tandem vibratory roller Service Manual S N 101 921 23 1001 S N 101 921 24 1001 02 2018 008 401 18 EN...

Page 2: ...2 Find manuals at https best manuals com...

Page 3: ...6 1 3 3 Preparations concluding work 57 1 3 4 Parking the machine in secured condition 62 2 Technical data 63 2 1 Technical data BW 191 AD 5 AM 64 2 1 1 Technical data 64 2 2 Technical data BW 206 AD...

Page 4: ...ontrol console cabin 188 4 5 4 Electric steering wheel A45 190 4 5 5 Hydraulic cylinder with distance measuring system 191 4 5 6 Asphalt temperature sensor B106 192 4 5 7 Acceleration transducer B84 B...

Page 5: ...l circuit 416 5 5 5 Checking adjusting the neutral positions of the travel pump 418 5 5 6 Checking the setting of the high pressure limiting valves in the travel system 420 5 5 7 Pressure tests in the...

Page 6: ...ork 569 6 3 Drum 573 6 3 1 Overview AD drum 573 6 3 2 Overview AM drum 574 6 3 3 Repair 575 6 3 4 Inspection and maintenance work 582 6 4 Water system 590 6 4 1 Overview of water spraying system 590 6...

Page 7: ...t 683 7 4 Trouble shooting hydraulics 686 7 4 1 Insufficient hydraulic power 686 7 4 2 Trouble shooting axial piston pumps 689 7 4 3 Trouble shooting axial piston motors 691 7 4 4 Fault table hydrauli...

Page 8: ...diagrams 815 A 1 Circuit diagram 485 815 A 2 Hydraulic diagram 921 130 77 909 A 3 Water spraying diagram 921 133 28 911 Table of contents BW 191 AD 5 AM BW 206 AD 5 AM 8 Find manuals at https best ma...

Page 9: ...1 General General BW 191 AD 5 AM BW 206 AD 5 AM 9 Find manuals at https best manuals com...

Page 10: ...manual n addresses the BOMAG Customer Service and professionally trained personnel n provides support for repair work or maintenance procedures on the machine This manual described the deinstallation...

Page 11: ...hese have been specially adapted to the corresponding machine In this way you will prevent any problems arising and unnecessary downtimes of your machine This manual is not subject of an updating serv...

Page 12: ...on instructions n generally accepted safety and road traffic regulations n country specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply...

Page 13: ...for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 1 2 1 3 Personal protective equipment Depending on the work to be carried out personal protective equipm...

Page 14: ...2 1 4 Intended use This machine must only be used for n Compaction of bituminous material e g road surface layers n Compaction work in earth construction and road bases Intended use also includes comp...

Page 15: ...nded for and in strict compliance with the safety regulations mentioned in these operating and mainte nance instructions The operating company must determine and assess the danger in its company It mu...

Page 16: ...ons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must therefore only be perfo...

Page 17: ...ce and shall not be used until these defi ciencies have been properly rectified Safety installations and switches must neither be removed nor must they be made ineffective 1 2 3 5 Roll Over Protective...

Page 18: ...n name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitat...

Page 19: ...fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spill...

Page 20: ...o contact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with oil Wear y...

Page 21: ...ontact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil...

Page 22: ...r personal protective equipment pro tective gloves protective clothing Do not inhale any fumes Avoid contact CAUTION Danger of slipping on spilled coolant Immediately bind spilled coolant with an oil...

Page 23: ...for medical advice in case of cau terization WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation Smoking and...

Page 24: ...ble loading ramps of sufficient load bearing capacity Loading ramps and transport vehicle must be free of grease oil snow and ice The ramp inclination must be less than the gradeability of the machine...

Page 25: ...orking area Use your personal protective equipment hard hat safety boots if necessary also goggles and ear protection Do not take any loose objects with you or fasten them to the machine Before mounti...

Page 26: ...terminals on the starter motor because the machine may start to drive immediately 1 2 7 Driving the machine working operation 1 2 7 1 Persons in the danger area Before taking up work also after breaks...

Page 27: ...t drive on gradients or slopes exceeding the maximum gra deability of the machine Chapter 2 Technical data on page 63 Drive extremely carefully on gradients and always directly up or down the slope So...

Page 28: ...gainst rolling 1 2 8 Refuelling Do not inhale any fuel fumes Refuel only with the engine shut down Do not refuel in closed rooms No open fire do not smoke Static charges may be generated in the fuel a...

Page 29: ...tch has been eliminated In case of frequent use the wear on the multi discs brakes will be very high you should therefore never use the emergency stop switch as a service brake 1 2 10 2 Disconnecting...

Page 30: ...ing Any hydraulic oil must be collected and disposed of in an environ mentally friendly way Always collect and dispose of hydraulic oils separately Do not start the engine after draining the hydraulic...

Page 31: ...ve mate rials Components of the exhaust gas aftertreatment system get very hot Do not touch hot components or exhaust gases Should there be an endangerment caused by high exhaust gas temperatures and...

Page 32: ...nd Do not guide the water jet into the exhaust pipe and into the air filter 1 2 11 8 After maintenance work Reassemble all guards and protective devices Close all maintenance flaps and maintenance doo...

Page 33: ...B 921 0575 ULTRA LOW SULFUR FUEL ONLY Diesel Water Fig 9 General Concerning your safety BW 191 AD 5 AM BW 206 AD 5 AM 33...

Page 34: ...76 5152 5153 5154 5155 5156 STOP SERVICE 3 sec 30 min OK OK 008 331 41 AdBlue DEF Hydraulic Oil Fig 10 Warning sticker Danger of crushing Fig 11 General Concerning your safety BW 191 AD 5 AM BW 206 AD...

Page 35: ...tions Warning sticker Articulation lock optional equipment Prohibition sticker High pressure cleaning Instruction sticker Always wear your seat belt Fig 12 Fig 13 Fig 14 Fig 15 General Concerning your...

Page 36: ...Information sticker Lifting point Information sticker Filler opening for diesel Information sticker Ultra low sulphur fuel Fig 16 Fig 17 B DEC 0215 Diesel Fig 18 Fig 19 General Concerning your safety...

Page 37: ...sticker Filler opening for hydraulic oil Information sticker AdBlue DEF Information sticker Hydraulic oil drain B DEC 0218 Water Fig 20 B DEC 0214 Hydraulic Oil Fig 21 Fig 22 B DEC 0210 Fig 23 General...

Page 38: ...ine oil drain Information sticker Push button assignment on travel lever Information sticker Regeneration of exhaust gas aftertreatment system B DEC 0212 Fig 24 B DEC 0211 Fig 25 Fig 26 Fig 27 General...

Page 39: ...Information sticker Guaranteed sound capacity level Information sticker Low ash engine oil Fig 28 Fig 29 General Concerning your safety BW 191 AD 5 AM BW 206 AD 5 AM 39...

Page 40: ...ore removing or disassembling parts assembly groups compo nents or hoses mark these parts for easier assembly 1 3 1 1 1 Repair notes for electrics NOTICE Electrical components may get damaged by weldi...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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