Fayat BOMAG BW 191 AD-5 AM, Service Manual, Page: 3 / 41

Table of contents
1 General
...................................................................................................................................................
9
1.1 Introduction ................................................................................................................................. 10
1.2 Concerning your safety .............................................................................................................. 12
1.2.1 Basic prerequisites..................................................................................................................... 12
1.2.2 Definition of responsible persons............................................................................................... 15
1.2.3 Fundamentals for safe operation............................................................................................... 16
1.2.4 Handling fuels and lubricants..................................................................................................... 18
1.2.5 Loading / transporting the machine............................................................................................ 24
1.2.6 Start-up procedure..................................................................................................................... 25
1.2.7 Driving the machine; working operation..................................................................................... 26
1.2.8 Refuelling................................................................................................................................... 28
1.2.9 Topping up AdBlue
® /DEF........................................................................................................... 29
1.2.10 Emergency procedures............................................................................................................ 29
1.2.11 Maintenance work.................................................................................................................... 30
1.2.12 Repair....................................................................................................................................... 32
1.2.13 Signage.................................................................................................................................... 32
1.3 Maintenance and repair .............................................................................................................. 40
1.3.1 Notes on repair........................................................................................................................... 40
1.3.2 Preliminary remarks and safety notes........................................................................................ 56
1.3.3 Preparations / concluding work.................................................................................................. 57
1.3.4 Parking the machine in secured condition................................................................................. 62
2 Technical data
......................................................................................................................................
63
2.1 Technical data, BW 191 AD-5 AM .............................................................................................. 64
2.1.1 Technical data............................................................................................................................ 64
2.2 Technical data, BW 206 AD-5 AM .............................................................................................. 69
2.2.1 Technical data............................................................................................................................ 69
2.3 Additional technical data ............................................................................................................ 73
2.4 Fuels and lubricants ................................................................................................................... 75
2.4.1 Engine oil................................................................................................................................... 75
2.4.2 Fuel............................................................................................................................................ 76
2.4.3 AdBlue
® /DEF.............................................................................................................................. 77
2.4.4 Coolant....................................................................................................................................... 80
2.4.5 Hydraulic oil................................................................................................................................ 82
2.4.6 Gear oil SAE 75W-90................................................................................................................. 83
2.4.7 Optipit lubrication grease........................................................................................................... 83
2.5 List of fuels and lubricants ........................................................................................................ 84
2.6 Terms and basis of calculation .................................................................................................. 85
3 Overview of machine .......................................................................................................................... 87
3.1 General information .................................................................................................................... 88
3.2 Electric systems .......................................................................................................................... 96
3.3 Hydraulic system ........................................................................................................................ 98
3.4 Machine assemblies ................................................................................................................. 100
3.4.1 Diesel engine........................................................................................................................... 100
3.4.2 ASPHALT MANAGER.............................................................................................................. 102
Table of contents
BW 191 AD-5 AM / BW 206 AD-5 AM 3
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