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Fayat Group BOMAG BP 12/40, Operating Instructions Manual

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Operating instructions

Maintenance instructions

Catalogue number

008 059 01

06/2008

BP 12/40 / BP 20/50 / BP 25/50

S/N 101 230 01 .... >S/N 101 230 03 .... > S/N 101 230 05 .... >

Vibratory plate

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Summary of Contents for BOMAG BP 12/40

Page 1: ...ructions Catalogue number 008 059 01 06 2008 BP 12 40 BP 20 50 BP 25 50 S N 101 230 01 S N 101 230 03 S N 101 230 05 Vibratory plate www discount equipment com G o t o D i s c o u n t E q u i p m e n...

Page 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 4: ...or operators and mainte nance personnel on construction sites You should only operate the machine if you are ful ly acquainted with the contents of these instruc tions Strictly observe the safety regu...

Page 5: ...e Fill in the above listed data when receiving the ma chine Upon receipt of the machine our organization will instruct you about correct operation and mainte nance Please observe strictly all safety r...

Page 6: ...e machine 35 5 7 Check the engine oil level 35 5 8 Check the fuel level 36 5 9 Filling the water tank 37 5 10 Clean air filter 39 5 11 Clean the cooling fins and the cooling air intake openings 41 5 1...

Page 7: ...BOMAG 7 BP 12 40 BP 20 50 BP 25 50 1 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 8: ...P 25 50 Weights Basic weight kg 75 90 100 Operating weight CECE kg 82 5 91 100 Travel characteristics Working speed max m min 25 25 25 Max gradability depending on soil 30 30 30 Drive Engine manufactu...

Page 9: ...gal force kN 12 20 25 Water sprinkling system Type of sprinkling Gravity feed Gravity feed Gravity feed Water tank capacity l 11 15 15 Filling capacities Fuel tank l 3 6 3 6 3 6 The right for technica...

Page 10: ...SO 11204 and EN 500 Guaranteed sound power level BP 12 40 LWA 108 dB A determined acc to ISO 3744 and EN 500 BP 20 50 LWA 108 dB A determined acc to ISO 3744 and EN 500 BP 25 50 LWA 108 dB A determine...

Page 11: ...BOMAG 11 BP 12 40 BP 20 50 BP 25 50 2 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 12: ...ork in trenches l filling and compaction of hard shoulders l The machine should be checked by an expert once every year Unintended use Dangers may however arise from the machine if it is used by untra...

Page 13: ...he base plate Do not use any starting aids like start pilot or ether Starting in closed rooms Exhaust gases are highly dangerous Always en sure an adequate supply of fresh air when starting in closed...

Page 14: ...aning equipment do not subject electric parts of the machine or insulation materials to a direct jet of water rather cover them beforehand Do not guide the water jet into the air intake open ing After...

Page 15: ...BOMAG 15 BP 12 40 BP 20 50 BP 25 50 3 Indicators and Controls G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 16: ...h the indicators and control elements All functions are described in detail hereunder Paragraph 4 Operation contains only concise de scriptions of the individual operating steps 3 2 Controls Fig 5 No...

Page 17: ...off tap for water sprinkling sys tem Position OFF Sprinkling system switched off Position 1 2 Sprinkling switched on half the flow rate Position ON Sprinkling switched on full flow rate No 7 Sprinkli...

Page 18: ...BOMAG 19 BP 12 40 BP 20 50 BP 25 50 4 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 19: ...egulations Refer also to the detailed description in the maintenance instructions i Note The running in time of the vibratory plate is 25 op erating hours The following inspections must be carried out...

Page 20: ...evel safety shut down If the oil level is too low the engine cannot be started or it goes out during opera tion Fig 11 l Open the fuel cock Fig 11 by turning in direc tion of arrow to the end stop Fig...

Page 21: ...lt compression pressure but do not pull out completely l Guide the starter rope back to initial position by hand Fig 16 l Pull the rope by the starter handle quickly and powerful as far out as possibl...

Page 22: ...reaks you should always return the throttle lever to idle speed position this avoids premature wear of the centrifugal clutch Engine drowned i Note When the choke is closed and the starter rope is pul...

Page 23: ...the steering handle Wear your personal noise protection ear de fenders Fig 20 l Shift the throttle lever Fig 20 in direction of arrow to full load position The vibratory plate works with highest frequ...

Page 24: ...tion OFF The sprinkling system is switched off 4 7 Switching the motor off Caution Do not shut the engine down all of the sudden from full speed but let it idle for a while for temperature equalizatio...

Page 25: ...lifting gear only to the cross strut on the engine protection bow The machine must not swing about when be ing lifted Do not step or stand under suspended loads Use only safe lifting gear of sufficie...

Page 26: ...BP 12 40 BP 20 50 BP 25 50 Tie the machine down on the transport vehicle so that it is secured against slipping sliding and turning over G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r...

Page 27: ...BOMAG 29 BP 12 40 BP 20 50 BP 25 50 5 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 28: ...uitable to store fuel l Keep used filters in a separate waste contain er and dispose of environmentally l The fuel drum must rest for a longer period of time before drawing off fuel l Under no circums...

Page 29: ...n oil changes The longest permissible time the lubrication oil should remain in an engine is 1 2 year Oil quality You should preferably use oils of API quality class SF or SG SHPD oils or CCMC D4 D5 P...

Page 30: ...arks Engine Engine oil API SF or SG 0 6 l to oil level mark SAE 10W 30 20 C to 30 C SAE 10W 40 20 C to 40 C SAE 15W 40 15 C to 40 C SAE 30 SAE 10 W 10 C to 30 C 20 C to 0 C SAE 40 SAE 20W 20 25 C to 4...

Page 31: ...ad the engine is subjected to the oil consumption will drop to the normal level after approx 100 to 200 operating hours After 25 operating hours l Change the engine oil l Check engine and machine for...

Page 32: ...ooling fins and the cooling air intake openings X 5 12 Engine oil change at least every 250 operating hours X 5 13 Check clean the spark plug X 5 14 Clean the fuel sludge filter X 5 15 Clean the fuel...

Page 33: ...nto air filter carburettor 1 Fig 27 starter air intake 2 and motor switch 3 l After wet cleaning run the engine warm to evaporate all water residues and to avoid cor rosion 5 7 Check the engine oil le...

Page 34: ...filler cover unscrew the filler cover Caution Contaminated fuel can cause malfunction or even damage of the engine l Fill in fuel through a funnel with screen filter Fig 30 For quality and quantity o...

Page 35: ...ling the water tank Caution Dirty or contaminated water can block the noz zles Fill only with clean water Fig 31 l Open the water tank Fig 31 and fill in clean water Optional equipment G o t o D i s c...

Page 36: ...insert 2 off the paper element 3 Caution Make sure that no dirt falls into the carburettor i Note Check the seal ring 4 replace if necessary Visual inspection cleaning l Examine the filter thoroughly...

Page 37: ...brush Fig 34 from all cooling fins and cooling air intake openings and blow it off with compressed air Danger Fire hazard Do not use any inflammable solvents Caution Do not guide the water jet direct...

Page 38: ...the guide handle Fig 35 l Unscrew the oil filler plug l Unscrew the oil drain plug Fig 35 let the old oil run out and catch it l Turn the oil drain plug back in with a new seal ring Fig 36 l Stand th...

Page 39: ...correct heat value l Check the electrode gap with a feeler gauge if necessary adjust the gap to 0 7 to 0 8 mm l Screw the spark plug in by hand and tighten it until it bottoms i Note A new spark plug...

Page 40: ...sed and wash it out with fuel l Turn the fuel sludge filter in tightly and mind the O ring 2 5 15 Clean the fuel screen Danger When working on the fuel system do not use open fire do not smoke fire ha...

Page 41: ...een filter tightening torque 2 Nm l Fill in fuel and check for leaks 5 16 Check the V belt tighten replace if necessary Checking the V belt Fig 44 l Remove the V belt guard l Check the condition and t...

Page 42: ...ten the four fastening screws l Assemble the V belt guard Caution Check the V belt tension again after a running time of approx 25 operating hours retighten if necessary 5 17 Checking the Rubber Buff...

Page 43: ...ground Fig 48 l Unscrew the plug Fig 48 and check the oil level The oil level must reach the bottom edge of the opening if necessary fill in oil For quality and quantity of oil refer to the ta ble of...

Page 44: ...e top bore 2 Fig 51 Valve clearance Fig 51 Exhaust valve A 0 20 0 02 mm Intake valve E 0 15 0 02 mm Fig 52 l Check the valve clearance 1 Fig 52 with a feeler gauge l In order to adjust the valves hold...

Page 45: ...the ground and dispose off environmentally Fig 53 l Unscrew plug Fig 53 catch old oil l Screw the plug back in l Put the machine in horizontal position Fig 54 l Unscrew plug Fig 54 and fill in engine...

Page 46: ...ith a sooty deposit Use a new fil ter cartridge Incorrectly handled filter cartridges may be come ineffective because of damage e g cracks and cause damage to the engine In case of wet or oily dirt re...

Page 47: ...ocking nuts must always be replaced by new ones after they have been unscrewed Fig 59 Strength classes for screws with untreated non lubricated surfaces The quality designations are stamped on the scr...

Page 48: ...oil is distributed to all parts l After running the engine remove the valve cov er and spray the rocker chamber with a mix ture of diesel fuel and 10 anti corrosion oil After this screw the cover bac...

Page 49: ...BOMAG 55 BP 12 40 BP 20 50 BP 25 50 6 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 50: ...enever a fault occurs you should there fore thoroughly read these instruction on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by following the tro...

Page 51: ...the fault repaired Air filter clogged Clean or replace the filter cartridge Engine defective Replace the engine have the fault correct ed Carburettor defective Clean carburettor Repair carburettor No...

Page 52: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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