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Faulhaber 3242 BX4 Series Technical Manual Download Page 16

4th edition, 26-08-2020

7000.05058, 4th edition, 26-08-2020

7000.05058

Installation

16

4

Installation

Only trained experts and instructed persons with knowledge of the following fields may 
install and commission the Motion Control System:

Automation technology

Standards and regulations (such as the EMC Directive)

Low Voltage Directive

Machinery Directive

VDE regulations (DIN VDE 0100)

Accident prevention regulations

This description must be carefully read and observed before commissioning.

Also comply with the supplementary instructions for installation (see chap. 2.3, p. 9).

4.1

Mounting

4.1.1

Mounting instructions

CAUTION!

The Motion Control System can become very hot during operation.

Place a guard against contact and warning notice in the immediate proximity of the 
Motion Control System.

NOTICE!

Improper installation or installation using unsuitable attachment materials can damage the 
Motion Control System.

Comply with the installation instructions.

NOTICE!

Installation and connection of the Motion Control System when the power supply is 
applied can damage the Motion Control System.

During all aspects of installation and connection work on the Motion Control System, 
switch off the power supply.

NOTICE!

Installation and connection of the Motion Control System on a surface that is not flat can 
damage the Motion Control System.

Install the Motion Control System on a flat surface.

Summary of Contents for 3242 BX4 Series

Page 1: ...WE CREATE MOTION Technical Manual MCS 3242 BX4 MCS 3268 BX4 MCS 3274 BP4 EN...

Page 2: ...ber GmbH Co KG cannot accept any liability for any errors in this document or for the consequences of such errors Equally no liability can be accepted for direct or consequential damages resulting fro...

Page 3: ...3 4 3 Gearhead combination 14 3 5 Connector overview 15 4 Installation 16 4 1 Mounting 16 4 1 1 Mounting instructions 16 4 1 2 Mounting on the front flange 17 4 1 3 Mounting with baseplate 19 4 2 Elec...

Page 4: ...020 7000 05058 4th edition 26 08 20207000 05058 Content 4 5 Maintenance and diagnostics 39 5 1 Maintenance instructions 39 5 2 Maintenance tasks 39 5 3 Diagnosis 40 5 4 Troubleshooting 40 6 Accessorie...

Page 5: ...roducts additional information from the following manuals is useful These manuals can be downloaded in pdf format from the web page www faulhaber com manuals 1 3 Using this document Read the document...

Page 6: ...AN_L CAN Low CAN_H CAN High CS Chip Select DC Direct Current DigIn Digital input DigOut Digital output EFS Electronics Filter Supply EGND Electronic Ground EMC Electromagnetic compatibility ESD Electr...

Page 7: ...es Disregard may lead to burns Measures for avoidance NOTICE Risk of damage Measures for avoidance Pre requirement for a requested action 1 First step for a requested action Result of a step 2 Second...

Page 8: ...contain electronic components and should be handled in accordance with the ESD regulations Do not use the Motion Control Systems in environments where it will come into contact with chemicals nor in e...

Page 9: ...ly to our products The products described here are not incomplete machines Therefore installation instructions are not normally issued by FAULHABER Low Voltage Directive 2014 35 EU The Low Voltage Dir...

Page 10: ...Control System is performed using the FAULHABER Motion Manager V6 The drives can be operated in the network via the CANopen or EtherCAT fieldbus interface In smaller setups networking can also be perf...

Page 11: ...RS CO ET BX4 G 42 68 74 32 MCS 024 Serielle Schnittstelle RS 232 Schnittstelle CANopen Schnittstelle EtherCAT Motorfamilie BL 4 Pol Technologie Wellendurchmesser 5 mm L nge Vorbaumotor 42 mm L nge Vo...

Page 12: ...each product variant 3242 BX4 3268 BX4 3274 BP4 Depending on the motor interface and cable outlet selected the installed length and or height of the MCS will vary Details can be found on the respectiv...

Page 13: ...cription 13 3 4 Cable outlet of the Motion Control System 3 4 1 Axial cable outlet standard Fig 2 Isometric view left and connector view right for axial cable outlet 3 4 2 Radial cable outlet option 5...

Page 14: ...ination example with gearhead 32A Using option 5657 and when the base drive is directly flange mounted or in combina tion with attachments e g gearboxes an additional seal O ring to enhance the pro te...

Page 15: ...ched the Operation Enabled state Red continuously flashing The drive has switched to a fault state The output stage will be switched off or has already been switched off Red error code Booting has fai...

Page 16: ...ounting instructions CAUTION The Motion Control System can become very hot during operation Place a guard against contact and warning notice in the immediate proximity of the Motion Control System NOT...

Page 17: ...l System with an additional shaft seal Fitting a shaft seal may reduce the motor performance see chap 4 1 p 16 Secure the Motion Control System 1 with screws 2 using the tapped bore holes on the cover...

Page 18: ...4th edition 26 08 2020 7000 05058 4th edition 26 08 20207000 05058 Installation 18 Fig 8 Front view of the motor flange A side with radial groove blue...

Page 19: ...e ST 2 2 The maximum tightening torque of the countersunk screws is 50 Ncm The maximum screw in depth of the countersunk screws is 5 mm Fig 9 Mounting with baseplate Screws and base plate are not part...

Page 20: ...pper The Motion Control Systems contain a PWM output stage for controlling the motors Power losses arising during operation and alternating electrical fields arising due to the pulsed control of the m...

Page 21: ...lation 21 Fig 10 Commissioning via programming adapter USB RS232 CAN Programming adapter RS232 CAN 6501 00283 USB 6501 00284 Customer application Power supply For details on pin assignment and jumper...

Page 22: ...ssor circuit 4 2 2 1 Power supply Connect the Motion Control System to a sufficiently dimensioned power supply unit During acceleration procedures current peaks with values up to the peak current limi...

Page 23: ...the M12 connector 4 pin A coded viewed from the pin side Tab 5 Electrical data for the supply connection X1 Pin Designation Meaning 1 Rx Tx Rx Tx positive connection 2 Tx Rx Tx Rx positive connection...

Page 24: ...t 1 Digital output 6 DigOut 2 Digital output 7 DigIn 1 Digital input 8 DigIn 2 Digital input 9 DigIn 3 Digital input 10 AnIn 1 Analogue input 11 AGND Analogue ground connection 12 AnIn 2 Analogue inpu...

Page 25: ...tion Use as a free measurement input queried via the interface Fig 13 Digital input circuit diagram internal The digital inputs are switchable from the input level PLC TTL The digital inputs can be co...

Page 26: ...n the event of an error The digital output can be configured for the following purposes Fault output Actuation of an externally installed brake Digital output freely programmable 4 2 5 External circui...

Page 27: ...ly set offset and scaling Connection of reference and limit switches Fig 17 Connection of reference and limit switches Depending on the type of switch it may be necessary to use additional pull up res...

Page 28: ...d a drive Fig 19 Wiring between PC controller and a drive Depending on the type of encoder it may be necessary to use additional pull up resis tors No internal pull up resistors are incorporated in th...

Page 29: ...value may be necessary for the pull down resistor If the CAN wiring is not laid in a straight line it may be necessary to individually opti mise the amount and location of the terminating resistors F...

Page 30: ...cordance with EN 61800 3 Category C2 can cause radio interference in residential areas For these drive electronics take additional measures to limit the spread of radio inter ference 4 3 1 Considered...

Page 31: ...ics voltage and the PWM drive Depending on the design quality and effectiveness of the integrated filters where present the power supply can also cause interference DC mains system Prerequisite for co...

Page 32: ...dards and guidelines Use separate protective earth conductors for all necessary parts e g mains supply con troller Keep earthing cable as short as possible For functional earthing Use a braided shield...

Page 33: ...aped and if possible metal cable duct Lay the cables near the corners of the cable duct Separate the cables by function where possible Maintain distances when laying the cables The distances may vary...

Page 34: ...lish a star point earth connection see chap 4 3 2 p 32 Fig 26 Various possibilities for the shield connection The sensor signals can optionally be laid with the motor phases in a shared cable insula t...

Page 35: ...ve approx 50 100 mm from the outer cable shield 1 Make certain that none of the fibres of the braided shield 2 are destroyed 2 Either push back the shield or roll it up and fasten with heat shrink tub...

Page 36: ...Fig 28 Shield connection with cable lug 1 Scrape the surface around the hole to remove as much of the oxide layer as possible 2 Guide screw with washers through the cable lug 3 Place lock washer on t...

Page 37: ...which the filtering by the motor filters is not sufficient In this case two fil tering measures are used Measure comparable to large capacitors approx 100 F as close as possible to the controller and...

Page 38: ...tain the shield can be doubled for further information see FAULHABER accessories cat alog and chap 4 3 4 p 34 4 Are the contacts correctly screwed down or properly plugged in 5 Are the cables laid in...

Page 39: ...f necessary When using additional seals Option Seal 5657 O ring for sealing the motor flange in protection class IP54 After disassembling the drive from the flange or when replacing the attachment e g...

Page 40: ...g The drive has switched to a fault state The output stage will be switched off or has already been switched off Red error code Booting has failed Please contact FAULHABER Support RUN LED EtherCAT Gre...

Page 41: ...8 4th edition 26 08 20207000 05058 Accessories 41 6 Accessories Details of the following accessory parts can be found in the Accessories Manual Connection cables Connectors Installation aids Additiona...

Page 42: ...haber GmbH Co KG are produced using the most modern production methods and are subject to strict quality inspections All sales and deliv eries are performed exclusively on the basis of our General Con...

Page 43: ...dition 26 08 2020 Dr Fritz Faulhaber GmbH Co KG DR FRITZ FAULHABER GMBH CO KG Antriebssysteme Daimlerstra e 23 25 71101 Sch naich Germany Tel 49 0 7031 638 0 Fax 49 0 7031 638 100 info faulhaber de ww...

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