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2.6.4 

INK SYSTEM

1. Flushing the nozzle blockage automatically.

2. After performing , open the printhead cover and use cleaning agent to clean the nozzle 

manually. Refer to 4.4 Nozzle Cleaning for details.

3. It is used to control the pump, valve and other parts separately.

4. Used for cleaning umbilical , only for commissioning engineers to use when debugging.

5. It is used to quickly start the jet.

6. For quick stop inkjet without auto cleaning.

7. For setting the ink type, built-in B600, 601, A630, 680, 619, 669, 2630, 2631 and 630.

8. Used to set the ink viscosity, manual / auto optional;

9. Used to calibrate the standard reference pressure;

10. For the entire ink system cleaning, follow the on-screen instructions, refer to 4.7 

System Cleaning;

11. Used to exhaust the air, usually for commissioning.

12. Open/Close the positive air to the printhead (only valid for some models).

13. It is used to fill the mixer tank with ink to the OK level. It is used when the machine is 

first time use. (only valid for some models).

14. For emptying the ink in the ink module, follow the on-screen instructions, refer to 4.6 

Drain;

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Summary of Contents for F500 Series

Page 1: ...Inkjet Printer Operation Manual Dec 08th 2018 Edited V1 3 FASTJET F500 Series FASTJET F500Plus Series...

Page 2: ...2 3 1 F500 Series Printhead 4 2 3 2 F500Plus Series Printhead 4 2 4 Ink Core 5 2 5 Electronics Compartment 5 2 5 Main Screen 6 2 6 Menu Analysis 7 2 6 1 PRINT DATA 7 2 6 2 USER FIELD 7 2 6 3 PRINT SE...

Page 3: ...Sample Message 21 3 5 Create Edit User Field 23 3 5 1 Time User Field 23 3 5 2 Additional remarks for time user field 24 3 5 3 Barcode User Field 25 3 5 4 Additional remarks for Barcode User Field 26...

Page 4: ...4 2 Failure and warning icons 40 4 2 1 Failure icons 40 4 2 2 Warning icons 41 4 3 Troubleshooting 42 4 4 Wash Nozzle 43 4 5 Ink Jet Alignment 44 4 6 Drain 45 4 7 Clean Ink System 45 4 8 Sensor and En...

Page 5: ...the printer maintenance time has expired please notify the service engineer in time 1 2 Safety prevention The installation of the printer should be stable and well grounded The printer must be install...

Page 6: ...nk gloves and safety glasses for those who may touch the consumables 1 4 Handling For machines with ink and solvent in the machine non vertical handling is prohibited If the printer cannot be kept in...

Page 7: ...on 2 1 Appearance overview Introduction 1 Power button 2 Upper Electronics Compartment Control Panel 3 Lower Ink Compartment 4 Connector Panel 5 Umbilical 2 2 Control Panel Page 3 Right View Front Vie...

Page 8: ...2 3 Printhead 2 3 1 F500 Series Printhead 2 3 2 F500Plus Series Printhead Page 4 Deflection Plate Nozzle Charge Electrode Gutter Pipe Phase Detector Last Chance Filter Nozzle connector...

Page 9: ...e Air Pump Some models do not include 5 Screen Drive Board 3 Mainboard Not visible from this view Page 5 Exhaust Air Switch Condenser Cover Drain Pipe Exhaust Vent Plug Manifold Filter Gear Pump Flush...

Page 10: ...an user defined function 3 The name of the current message 4 The content of the current message it s a WYSIWYG message viewer the content of which is consistent with the content printed by the printer...

Page 11: ...ed to create and edit saved user fields 2 Used to delete user fields that have been stored in the printer 3 Used to transfer the custom pattern in the printer to the USB storage device 4 Used to copy...

Page 12: ...internal external When set to External it is e ective to use an encoder 7 Used to reset the counter used in the current message to any value within the counter range 8 The product counter on the main...

Page 13: ...tting the ink type built in B600 601 A630 680 619 669 2630 2631 and 630 8 Used to set the ink viscosity manual auto optional 9 Used to calibrate the standard reference pressure 10 For the entire ink s...

Page 14: ...set the phase charge value 8 Used to set the phase o set value 9 Used to check the current software information 10 Used to define the shortcut function on main screen 11 Used to enable disable the ke...

Page 15: ...word 2 Used to exit the password to level 0 The lowest permission 3 Used to set the password protection level of each function of the system 4 Used to modify the user password 5 Used to modify the mai...

Page 16: ...5 Open Close the secondary sensing prompt 6 Set the number of times the photocell is sensed before it is triggered e ectively 7 This option is associated with the sixth Signal Times setting and the f...

Page 17: ...y consumption 120 W maximum value Net weight 27KG Cabinet 345L 286W 570H Printhead diameter 35mm 41mm Printhead length 260mm 250mm Nozzle size 70 60 50 40 m Umbilical length 2700mm Operating temperatu...

Page 18: ...rinter to an appropriate power source and power on the printer 4 Enter the INK SYSTEM menu and perform E Exhaust Air program to complete ink way priming Screen prompt will advise when complete NOTE In...

Page 19: ...TEM menu perform the A Fill Mixer program wait for about 30 minutes until the screen shows Fill Mixer Tank Finish 5 Enter the INK SYSTEM menu and perform E Exhaust Air program to complete ink way prim...

Page 20: ...er press the power button at the right side of the printer and wait for the screen to enter the main operation interface 4 Press to start the program for about 3 minutes The interface is as follows 5...

Page 21: ...s Page 17 Inkjet Charge Electrode The phase detector is about 1 5mm away from the inkjet and 40um model distance is about 1mm Nozzle The Inkjet is at the 1 4 position the gutter pipe Charge Electrode...

Page 22: ...500 Series Front View F500Plus Series Page 18 Charge Electrode Nozzle The inkjet is at the central position of the gutter pipe Charge Electrode Nozzle The inkjet is about 1 4 of the right side of the...

Page 23: ...s 1 Take out the magnifying glass in the standard and place it on the red LED light about 15mm 2 Adjust the distance of the magnifying glass up and down slightly to observe the drops shown in the figu...

Page 24: ...permanent damage 3 3 2 Stop and Clean Power off during use of the printer If abnormal stop is caused due to power o inkjet must be restarted at the earliest time after power on It shall be normally cl...

Page 25: ...the PRINT DATA menu select E Edit Create Message Create New Message confirm and enter the interface as shown in the following figure 2 Input file name TEST then press enter key as shown in the followi...

Page 26: ...on and confirm Message Edit Additional Instructions a key move the cursor in units of one pixel b key move the cursor left and right in units of 100 pixels Bold reverse etc for specific characters a I...

Page 27: ...le name switch Attr to Time then confirm as shown in the figure below 3 Fill the Time Code in the Text and switch the Type to the type needed if the printing result is digital numbers just keep it as...

Page 28: ...etermined by the fonts selected during insertion 3 When the Print Form is Data Matrix or QR Code the Width and Height shall be set according to the standard For details see the section of preparation...

Page 29: ...128 Figure 7 1 Enter the USER FIELD menu select E Edit Create User Field N New User Field as shown in the figure below 2 Input a file name switch Attr to Text then confirm as shown in the figure below...

Page 30: ...ported size or Coding error appears please modify it to larger height and width for saving 4 Code39 and Code128 are the Barcodes with variable length EAN8 can code the character string with length of...

Page 31: ...nu select E Edit Create User Field N New User Field as shown in the figure below 2 Input a file name switch Attr to Text then confirm as shown in the figure below Instructions of each items refer to 3...

Page 32: ...can be converted to printing in special form such as 1D barcode and 2D Barcode For more details please refer to 3 5 4 Additional remarks for Barcode User Field 10 Mod Count 10 16 26 32 34 36 optional...

Page 33: ...Field N New User Field as shown in the figure below 2 Input a file name switch Attr to Logo then confirm as shown in the figure below 3 Operation instructions for logo are shown in the following table...

Page 34: ...ndow 5 Complete logo size setting press Enter to confirm the size press F2 to save and exit Then it can be called and printed Additional remarks for setting logo size 1 The default canvas size is 100...

Page 35: ...e below 2 Input a file name switch Attr to Code then press Enter to confirm When the cursor hovers between Content 1 and Content 6 press F2 to insert in sequence the User Fields to be combined as show...

Page 36: ...irm as shown in the figure below Setting analysis a Number of Char the bit of data transmitted from the computer to the ink jet printer b X0 at the upper right corner of the external data editing inte...

Page 37: ...n Width 1 255 Set information width If the value is 1 the jet printing speed reaches the fastest speed under the current dots Height 1 10 The larger the value is the higher character is Bold 0 7 Bold...

Page 38: ...PRINT SET button to enter the following setting interface The GRAY options indicate that the setting is invalid for the Single Print mode 2 Switch the Print Mode to Single then the printer is in the...

Page 39: ...he GRAY options indicate that the setting is invalid for the Continuous Print mode 2 Switch the Print Mode to Continuous then the printer is in the continuous printing mode 3 Enter C Continuous Print...

Page 40: ...er Continuous Print Configure submenu as shown in the following figure Setting analysis a The setting is invalid for the Measure Print mode b Measure The item shall be set as Open c The setting is inv...

Page 41: ...e traverse printing mode 3 Enter I Traverse Pint CONFIG submenu as shown in the following figure The setting of the figure is the traverse printing mode achieved by only 1 sensor The printing e ect is...

Page 42: ...he setting is invalid for the Repeat Mode 2 Switch the Print Mode to Repeat then the printer is in the repeat printing mode Setting analysis a The option sets the internal interval between each messag...

Page 43: ...Phase Profile 4 Levels Cavity tank level status 5 Chamber VMS tank level status 6 VMS Set the optimum viscosity value calculated by the system according to ambient temperature and ink type Now curren...

Page 44: ...blocked Clean ink system and replace the filter For details please consult the service engineer Gutter Fault The nozzle is blocked or miss aligned jet Ink not entering the gutter Clean the nozzle clea...

Page 45: ...le printing Viscosity failure Ink viscosity failure indicates the ink is thick or thin Please consult the related service engineer Mixing tank full The ink level in the mixer is high Please consult th...

Page 46: ...character width Wrong breakpoint shape Observe and adjust the breakpoint Refer to 3 2 3 How to Observe Break up point Ink deposited on the gutter pipe Clean the gutter pipe deposited with ink check a...

Page 47: ...2 After the program is started manually clean the position shown in the following figure with cleaning agent F500 Series F500Plus Series Page 43 USE CLEANING AGENT TO CLEAN THE NOZZLE POSITION THE TUB...

Page 48: ...ent Loosen the screw 3 and move the screw 4 slightly then the jet stream can be vertical moved F500Plus Series jet alignment Horizontal alignment Slightly loosen the screw A and rotate the screw B sli...

Page 49: ...erform the R Drain program finish the drain operation according to the system prompt 4 7 Clean Ink System Press INK SYSTEM button perform the C Clean Ink System program finish the drain operation acco...

Page 50: ...4 8 Sensor and Encoder Wiring Diagram 4 8 1 Sensor Diagram 4 8 2 Encoder Diagram Page 46 URZQ ZLUH WR VW SLQ 3RZHU VXSSO ODFN ZLUH WR QG SLQ 6LJQDO ZLUH 1RQH OXH ZLUH WR WK SLQ URXQGLQJ...

Page 51: ...4 9 Printer Stander Page 47...

Page 52: ...haracteristics of the product without prior notice Manufacturer Name Shanghai Fastjet Electronic Equipment Co Ltd Add No 18 Building Lane 699 Zhangwenmiao Road Fengxian District Shanghai Tel 00 86 21...

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