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FASTERHOLT FM4400, User Manual And Parts

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FASTERHOLT FM4400 User Manual And Parts Download Page 2

2

Contents

Declaration of Conformity 

3

General safety 

4

Operating instructions for Fasterholt FM 4550 

4

Product labelling 

5

Symbols  

5

Operating instructions 

7

Starting your irrigator 

7

Preparing the machine for irrigation  

7

Preparing the machine after irrigation  

8

Maintenance 8
Preparation for winter 

8

Faults on the Irrigator 

9

Setting the gun 

9

Technical data 

10

Nelson SR 150  

11

Spare parts 

34

Front axle and drawbar 

34

Front axle 

36

Guards 40
Turbine for drum 

44

Parts on frames 

46

Drum 50
Stop bar 

52

Hydraulics 54
Flat gear 

56

Rear drawbar 

58

Parts on rear drawbar 

60

Turbine installation 

62

Turbine 64
Rear axle assembly 

72

Rear axle assembly parts 

76

Sensor 78
Gun 80

Optional equipment 

85

Summary of Contents for FM4400

Page 1: ...M4400 Telephone 45 97 18 80 66 Telefax 45 97 18 80 40 E mail mail fasterholt dk Web www fasterholt dk EN 10 11 2021 User Manual Spare Parts Catalogue Fasterholt Maskinfabrik A S Ejstrupvej 22 7330 Bra...

Page 2: ...er irrigation 8 Maintenance 8 Preparation for winter 8 Faults on the Irrigator 9 Setting the gun 9 Technical data 10 Nelson SR 150 11 Spare parts 34 Front axle and drawbar 34 Front axle 36 Guards 40 T...

Page 3: ...fasterholt dk Hereby is certified that the following product Description ID mark type Serial No if any Notified body if any EEC type certificate if any Harmonised standards if any EN 908 1999 A1 2009...

Page 4: ...ng the machine use the wheel chocks mounted by the rear wheels DANGER Avoid welding in the paint layer Before welding remove all paint from the welding area Avoid inhalation of grinding dust Hydraulic...

Page 5: ...ocumentation WARNING Indicates a potentially hazardous situation Failure to avoid the situation may result in death or serious injury LUBRICATION Indicates lubrication is required as per the service d...

Page 6: ...6...

Page 7: ...ith the long ground spikes Lower the drawbar over the hose and release the safety stop so the hose reel runs on the hose During transport Unwind the machine with the brake applied sufficiently to keep...

Page 8: ...ulled out If there is tension in the rear axle assembly use a fork wrench to turn the input shaft to release the coupling ALWAYS REMEMBER THAT THE COUPLING MUST BE RELEASED COUPLING LEVER PULLED BACK...

Page 9: ...c Check if pressure drop valve is closed d Check that end stop sensor is in place can be seen on the display under menu 3 e Check that toggle switch is in operation position f Check that decoupling va...

Page 10: ...psi 2 4 bar Speed at 35 m3 and above 15 30 metres per hour Weight of FM 4400 Weight with water with 550 m 100 mm hose 6948 kg Weight without water with 550 m 100 mm hose 3813 kg Track width Standard...

Page 11: ...is a grease fitting which should be checked once a week for refilling ADJUSTMENT The only thing you can adjust is the counterweight on the drive arm By moving the counterweight forward the gun will s...

Page 12: ...12...

Page 13: ...Stop time is shown on the display Length of hose Current speed Battery volts Charge regulator Pressure sensor Stop sensor Speed sensor Motor 1 regulating motor Motor 2 stop motor Slow start of turbine...

Page 14: ...ected The turbine will start when the water pressure increases After a short period the regulator finds the correct speed Irrigation continues until STOP SENSOR is activated at the end of the lane If...

Page 15: ...ll show 0 00 until it is set again The time that irrigation is completed incl pre and post irrigation If the clock is not set and shows 0 00 the total irrigation time is displayed Irrigation status e...

Page 16: ...verage speed within 10 metres is correct Start machine delay The machine start time can be delayed by up to 24 hours To set the start time press the PROG key 3 times then set the time using the and ke...

Page 17: ...as elapsed the main valve closes Opens in installations with negative pressure stops For machines with mechanical end stops The turbine stops when the stop sensor is activated When the post irrigation...

Page 18: ...chine data Then press PROG to display the machine data Cons no Note Fact Adj Min Value Max Value Description 0 100 Enter 111 to reach machine data 1 00 00 00 00 23 59 Time in line 2 is set 2 8 1 15 Pr...

Page 19: ...19 MACHINE DATA...

Page 20: ...speed is not correct Answer If the speed is measured with a roller running on the hose check whether the roller is running smoothly or if it is not installed prop erly on the hose You will also need...

Page 21: ...R10 12 and GSM 2G Visible status LED Supplied with Antenna with 2 metre cable Mounting accessories Modem Dual band 850 900 1800 1900 MHz GPRS multi slot class 12 10 GPRS mobile station class B Complia...

Page 22: ...device Connect the battery and set machine data 30 0 No GSM 1 Use GSM all tele numbers can be used no speed setting 2 Use GSM only the numbers created in the SMS list can be used See chapter for setti...

Page 23: ...key 1 time to display menu 2 Press the MENU key 2 times to display menu 3 Press the MENU key 3 times to display menu 4 Press the MENU key 4 times to display menu 5 Press the MENU key 5 times to displa...

Page 24: ...he magnet is aligned with the stop sensor when block is lit The machine can only start when the magnet is aligned with the stop sensor The stop sensor has 3 functions 1 Reset distance 2 Post irrigatio...

Page 25: ...shuts off the water turns on the water at negative pressure If post irrigation is selected rewinding stops when the magnet is removed from the sensor When the post irrigation time has elapsed the mai...

Page 26: ...start delay to elapse See menu 4 Machine has started due to pressure rise Machine is using pressure level to start 2 nd machine on string Operator is holding STOP key to prevent PRESSURE and REMOTE st...

Page 27: ...t installed can be used for start only for 2 machines on the same system Autostart with special pressostat 0 1 2 1 15 Length machine moves per pulse 0 Moves according to formula FM4300 FM4300H 73 5 mm...

Page 28: ...econds VERSION n n0 The other is a rectangular sensor with 2 built in sensors double sensor This is used for scanning on rollers with more than 1 magnet and for discs with from 1 to 20 magnets When th...

Page 29: ...art and move to the mechanical stop 4 Start up no 2 machine when no 1 stops Set machine data no 12 to 0 With a pressostat installed on both machines set the pressostats between the machine s operating...

Page 30: ...n SMS with Status Status SMS sent from machine contains miscellaneous information SMS is sent at LOW PRESSURE The machine has stopped due to a lack of water pressure STOP SENSOR The machine has reache...

Page 31: ...twork available STANDBY Registered on network Flashes slowly Connection TALKING On When an SMS is received the display shows Receiving an SMS sender s phone number and 40 characters of message All SMS...

Page 32: ...32 B1 B2 B3 B4 A1 A2 A3 B5 2 3 4 5 1 6 7 8 9 10 11 12 13 14 40 40 40 15 16 17 18 20 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 39 36 37 38 20 Spare parts...

Page 33: ...3929 1 Spring 19 1761006 1 Wheel chock 20 505500 1 Winch 20 762036 1 Complete wheel with cable 21 1007812 1 Cable 5 x 7700 mm 22 761012 1 1 Cable thimbles 23 761013 1 3 Cable lock 24 095010020 2 M10 x...

Page 34: ...34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 D1 19 19 20 20 D1 21...

Page 35: ...2213 2 Tapered roller bearing 8 1009181 7 2 Sealing washer 9 1009185 2 Spindle Left 10 1009188 2 Feather key 11 1008198 5 Spacer washer for Shaft 12 1009183 2 Spindle comp with Hub 13 1009191 1 Spindl...

Page 36: ...36 A1 A2 B1 B2 B3 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33...

Page 37: ...M16 B1 15 763916 8 Riplock M16 B1 A2 16 763912 4 Riplock M12 A2 B2 B1 B3 17 044010 1 M10 Lock nut B3 18 044012 12 M12 Lock nut A2 B2 19 040416 8 M16 Steel nut A2 B1 20 021010075 1 10 x 75 Steel bolt B...

Page 38: ...Plain washer 22 M6 Lock nut 2 Door holder 2 M6 x 25 Qty Description Comments 22 M6 x 12 Int hex 18 M6 Plain washer 22 M6 Lock nut 2 Door holder 2 M6 x 25 Qty Description Comments 20 M6 x 12 Int hex 18...

Page 39: ...ile 13 2003386 2 Edge profile 14 2003127 1 4 Hinge 15 2003121 3 Edge profile 16 2003119 2 Edge profile 17 763726 89 M6 x 12 Int hex B1 18 050306 72 M6 Plain washer B1 19 095906 89 M6 Lock nut B1 20 13...

Page 40: ...40 1 2 2351278 4 5 6 7 8 9 10 3 11 12 13...

Page 41: ...4 14050013 1 Locking ring 5 16200726 2 Hose clamp 6 1009290 1 HK ball with hose connector 7 1008260 1 Locking pawl 8 1007760 2 Slide plate 5 mm 9 1008378 2 Slide plate 2mm 10 2001491 2 Angle bracket 1...

Page 42: ...42 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 43: ...30 1 Comp motor valve 8 044008 4 M8 Lock nut 9 044010 8 M10 Lock nut 10 021008035 4 M8 x 35 Steel bolt 11 022210040 4 M10 x 40 Steel set bolt 12 021010085 4 M10 x 85 Steel bolt 13 1102138 1 Sealing ri...

Page 44: ...44 A1 A2 B1 B2 B3 B4 B5 A2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47...

Page 45: ...7 1008355 1 Shaft 8 1009335 1 Pipe for bushings 9 902119 1 Brake shoe 10 902120 1 Brake block 11 761110 1 Spring 12 1009275 1 Arm for brake 13 761015 15 3 Cable roller loose 14 1009279 1 Belt tensione...

Page 46: ...46 A1 A2 B1 B2 B3 B4 B5 A2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47...

Page 47: ...Steel set bolt B2 32 1008203 1 Drawbar spring 33 1007803 1 Cable 5 x 3200mm 34 2006635 2 Comp Belt tensioner arm 35 1007754 1 2 Flat steel for drawbar 36 1007806 2 Cable 5 x 1020mm 37 1007752 2 Spacer...

Page 48: ...48 B1 B2 B3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15...

Page 49: ...7930 1 Retaining ring 90 mm ext 6 2003334 1 Inlet pipe 7 631112 1 Flange gasket 8 1001270 1 Stainless bushing 9 1007935 1 O ring under stainless bushing 10 2002945 1 Hose drum FM4400 11 044010 18 10 m...

Page 50: ...50 1 2 3 4 5 7 8 9 11 10 B1 12 7 6 5 2 3 1 4 8 6 D3 D3 9 10 11 12 12 D4 D4...

Page 51: ...1010755 1 2 way ball valve 10 801710 1 Oil coupling 11 1007538 1 Nipple Collar nipple 12 1007724 2 Nipple Item no Part no Qty Description Comments 1 1007724 2 Nipple 2 1008335 1 1 Lever for ball valv...

Page 52: ...52 1 1 1 2 3 2 3...

Page 53: ...53 Item no Part no Qty Description Comments 1 1008601 2 Hose 3 8 x 1600 mm 2 1008609 1 Hose 3 8 x 1200 mm 3 1008612 1 Hose 3 8 x 600 mm...

Page 54: ...54...

Page 55: ...ft Gear 8 1009510 1 Bolt with int Hex M8 x 20 9 1009511 1 Washer 10 1009512 1 Spring washer 11 1009513 1 Gear 12 1009514 1 Retaining ring 65mm 13 1009515 1 Bearing 14 1009516 1 Gear 15 1009517 1 Sprin...

Page 56: ...56 B1 B2 B3 B4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18...

Page 57: ...1 Piston rod for cylinder 8 1008585 1 1 Gasket set for cylinder 9 022210080 1 M10 x 80 Steel set bolt B1 10 761286 2 1 Lubrication cap B1 11 761286 1 Lubrication nipple B1 12 044010 1 M10 Lock nut B1...

Page 58: ...58 B1 B2 B3 B4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37...

Page 59: ...22210030 2 M10 x 30 Steel set bolt B2 16 1009252 1 Compression spring for coupling 17 022210080 1 M10 x 80 Steel set bolt B4 18 022206055 2 M6 x 55 Steel set bolt B3 19 109101 1 Spacer for switch 20 1...

Page 60: ...60 B1 B2 B3 1 Solpanel s t 762080 stykliste 1 2 4 5 3 762080 2 3 4 5 6 7 8 9 10 11 12 13 14...

Page 61: ...ning metre 530 mm 9 044008 2 M8 Lock nut B1 10 050308 2 M8 Plain washer B1 11 021008030 2 M8 x 30 Steel bolt B1 12 022212035 8 M12 x 35 Steel bolt B2 B3 13 763912 16 Riplock M12 B2 B3 14 040412 8 M12...

Page 62: ...62...

Page 63: ...63...

Page 64: ...64 1 2 3 4 5 6 7 8 9 4 10 2 1 11 12 13 14 15 16 15 16 17 18 19...

Page 65: ...012 1 M12 Nut 7 096112 1 M12 Spring washer 8 195031 1 Impeller 9 P195201 1 Shaft seal for turbine 10 195018 1 Packing block cover 20 50 11 195036 1 Shaft 12 195255 1 Spring 4 x 4 x 29 13 195050 1 Seal...

Page 66: ...66 19 18 17 11 16 15 12 13 14 8 9 10 1 2 3 4 5 6 7 B1 B2 B3 B4 B5 26 31 20 27 24 25 28 23 22 21 30 29 32 30...

Page 67: ...012040 4 M12 x 40 Steel bolt 14 040412 4 M12 Steel nut 15 33000227 1 Outlet pipe for turbine 16 1009324 1 Flange with bend 17 33000226 1 Base pipe for turbine 18 14050043 1 Rubber ring 19 1009328 1 Fl...

Page 68: ...68 B1 B2 B3 B4 4 2 3 10 11 6 5 7 8 9 1 12 13 1 14...

Page 69: ...1008045 4 M8 x 45 Steel bolt B2 6 021010095 4 M10 x 95 Steel bolt B1 7 022210040 8 M10 x 40 Steel set bolt B1 B3 8 040408 12 M8 Steel nut B2 B4 9 040410 12 M10 Steel nut B3 B1 10 763908 16 M8 Riplock...

Page 70: ...70...

Page 71: ...71...

Page 72: ...72 B1 C1 B2 B3 B4 B5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39...

Page 73: ...02057 1 Coupling housing 17 1009205 1 Cover 18 2002957 2 Pulley 19 1007787 2 Rim 20 1008715 2 Hose 21 1008710 2 Rear tyre 22 1007786 1 Comp Wheel 23 1009215 1 Hub for magnet 24 763765 2 M10 x 20 Unbra...

Page 74: ...74 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 20 22 23...

Page 75: ...540 4 Pinion differential 9 1009541 4 Shim pinion diff 10 1009542 1 PTO flange for rear axle assembly 11 1009543 1 Cross shaft diff 12 1009545 1 Lock washer 13 1009546 1 O ring 14 1009547 1 Lock nut 1...

Page 76: ...76 1 2 3 4 5 5 6 6 7 8 9 10 11 12...

Page 77: ...sensor 3 1007561 1 Dual sensor 4 1005535 1 1 Cable coupling Rear axle assembly 5 763782 2 M5 x 30 Int hex 6 044005 1 M5 Lock nut 7 1007560 1 Sensor 8 034604020 1 M4 x 20 Machine screw 9 044004 1 M4 L...

Page 78: ...78...

Page 79: ...78474 12 Spring 17 778473 1 Sealing ring 18 776849 2 Bolt 19 776371 2 Bracket 20 778432 1 Wheel chock Left 21 778431 1 Wheel chock Right 22 776565 3 Retaining ring 23 776602 2 End cover 24 776563 2 O...

Page 80: ...80...

Page 81: ...g 56 778417 1 Shaft 57 778336 1 Washer 58 776580 3 Stop pin 59 778311 2 Screw 60 778263 1 Cover 61 778265 1 Gasket 62 778323 004 1 Retaining ring 63 778321 2 Bearing 64 778281 1 Spacer pipe 65 778317...

Page 82: ...82...

Page 83: ...83 Optional equipment...

Page 84: ...84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 85: ...hose 6 591197 2 Swivel angle 7 1916650202B 2 Sleeve 8 2010525 1 Central lubrication main bearings 9 2010534 1 Central lubrication for hose guide 10 2001754 1 Base plate for tool box 11 762006 1 Extens...

Page 86: ...86 1 2 3 4 B1 B2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23...

Page 87: ...r pin A frame hydraulics 10 1302101000 5 Securing pin 10x45 11 1008287 1 Cylinder for A frame 12 044010 1 M10 Lock nut B2 13 121001BP04 1 Nipple 14 021010055 1 M10x55 Steel bolt 8 8 B2 15 021008040 1...

Page 88: ...88 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 17 18 19 20 21 22 22 23 23 24 24 25 23 26 13 27...

Page 89: ...x12 Machine screw 11 044004 4 M4 Lock nut 12 1013502 2 Item Light LED 13 1415003005 6 Reflector 14 1008960 3 Female connector for electric brake 15 1008965 2 Male connector for electric brake 16 09501...

Page 90: ...90...

Page 91: ...91...

Page 92: ...A S FASTERHOLT MASKINFABRIK EJSTRUPVEJ 22 DK 7330 BRANDE DENMARK TEL 45 97 18 80 66 FAX 45 97 18 80 40 E MAIL MAIL FASTERHOLT DK www fasterholt dk...

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