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Fastech Ezi-Speed ST Manual Download Page 110

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Precautions about static electricity

Static electricity may cause the drive to malfunction or suffer damaged.
Be sure to ground the product to prevent it from being damaged by static electricity.
Expect when operating the setting button or switch on the drive front panel, do not come to
close or touch the drive while the drive power ON.

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Summary of Contents for Ezi-Speed ST

Page 1: ......

Page 2: ...5 Specifications and dimensions of the gearhead 25 5 1 Specifications of Motor with Gearbox 30W 25 5 2 Specifications of Motor with Hollow Shaft Gearbox 30 5 3 Dimensions of Motor with GearBox mm 33...

Page 3: ...transmission efficiency 56 6 4 6 Maximum permissible torque of gearhead 56 6 4 7 Permissible overhung load and permissible thrust load 57 7 Setting and Operation 58 7 1 Exterior and names 58 7 2 Rotat...

Page 4: ...rque limit 95 8 8 Lock of setting data 95 8 9 Limiting the setting range of the rotation speed 95 9 1 System diagram 97 10 Troubleshooting and remedial actions 99 10 1 Alarm 99 10 2 Warning 102 10 3 T...

Page 5: ...ontact with FASTECH s agents or our company at the address on the last page of the manual Our company is not responsible for a product breakdown due to user s dismantling for the product and such a br...

Page 6: ...user s foot may get injured by dropping the product Use non flammable materials such as metal in the place where the Ezi SPEED is to be installed Otherwise a fire may occur When installing several Ez...

Page 7: ...und of the internal circuit by the condenser Please Ground the Ezi SPEED Otherwise an electric shock or a fire may occur and a cause of malfunction of machine Operating and setting change Attention If...

Page 8: ...is Ezi SPEED Electricity remaining in the condenser may cause of electric shock Do check and repair after a minute Do not change cabling while power is being supplied Otherwise the user may get injure...

Page 9: ...9 2 Characteristics 2 1 Part number...

Page 10: ...EED 60 H 30 C R5 P ESD 30 C Ezi SPEED 60 H 30 A R5 H ESD 30 A ESG 60 H R5 H Ezi SPEED 60 H 30 C R5 H ESD 30 C Ezi SPEED 60 H 30 A R10 P ESD 30 A ESG 60 H R10 P 1 10 Ezi SPEED 60 H 30 C R10 P ESD 30 C...

Page 11: ...5 H ESD 60 A ESG 80 H R5 H Ezi SPEED 80 H 60 C R5 H ESD 60 C Ezi SPEED 80 H 60 A R10 P ESD 60 A ESG 80 H R10 P 1 10 Ezi SPEED 80 H 60 C R10 P ESD 60 C Ezi SPEED 80 H 60 A R10 H ESD 60 A ESG 80 H R10 H...

Page 12: ...H R10 H Ezi SPEED 90 H 120 C R10 H ESD 120 C Ezi SPEED 90 H 120 A R15 P ESD 120 A ESG 90 H R15 P 1 15 Ezi SPEED 90 H 120 C R15 P ESD 120 C Ezi SPEED 90 H 120 A R15 H ESD 120 A ESG 90 H R15 H Ezi SPEE...

Page 13: ...0 Ezi SPEED 104 H 200 C R50 P ESG 104 H R50 P 1 50 Ezi SPEED 104 H 200 C R100 P ESG 104 H R100 P 1 100 Ezi SPEED 104 H 200 C R200 P ESG 104 H R200 P 1 200 Ezi SPEED 104 H 400 C R5 P ESM 104 H 400 ESD...

Page 14: ...EA Parallel shaft gearhead operation manual 1 EA Combination type Hollow Shaft Gearhead Hollow shaft gearhead 1 EA Hexagonal socket head bolt set 1 SET Bolt Hexagon nut Flat washer Spring washer 4 pc...

Page 15: ...d Control Range 50 4 000 rpm Speed Regulation 0 2 or less Conditions 0 Rated Torque Rated Speed Rated Voltage Normal Temperature I O Signal Input Signal Function 5 User Inputs Photocoupler Output Sign...

Page 16: ...00 rpm Speed Control Range 50 4 000 rpm Speed Regulation 0 2 or less Conditions 0 Rated Torque Rated Speed Rated Voltage Normal Temperature I O Signal Input Signal Function 5 User Inputs Photocoupler...

Page 17: ...No used at special environment like a radioactive material magnetic field and a vacuum state etc Transportation Environment Temperature Motor 20 70 C Non freezing Drive 25 70 C Non freezing Humidity...

Page 18: ...18 3 2 Dimensions 30W 60W 120W Drive 200W 400W Drive...

Page 19: ...issible Load Inertia Moment 10 4 Kg m2 0 5 1 8 5 8 5 8 8 75 Inertia Moment 10 4 Kg m2 0 086 0 234 0 61 0 61 0 66 BeakEMF Phase mV min 22 2 24 8 19 30 23 Torque Constant N m Arms 0 074 0 071 0 076 0 06...

Page 20: ...applied between coil and case for 1 minute after continuous operation under normal temperature and humidity Temperature Rise The temperature rise od the coil is 60 max and that of the case surface is...

Page 21: ...21 4 2 Dimensions ESM 60 S 30 ESM 80 S 60 ESM 90 S 120...

Page 22: ...22 ESM 104 S 200 ESM 104 S 400...

Page 23: ...23 4 3 Characteristics of motor torque 30W 60W 120W...

Page 24: ...24 200W 400W...

Page 25: ...0 9 100 150 40 Ezi SPEED 60 H 30 C R5 P Ezi SPEED 60 H 30 A R10 P 10 0 9 0 68 5 400 150 200 Ezi SPEED 60 H 30 C R10 P Ezi SPEED 60 H 30 A R15 P 15 1 35 1 3 3 266 7 Ezi SPEED 60 H 30 C R15 P Ezi SPEED...

Page 26: ...PEED 80 H 60 A R10 P 10 1 8 1 4 5 400 300 350 Ezi SPEED 80 H 60 C R10 P Ezi SPEED 80 H 60 A R15 P 15 2 7 2 3 3 266 7 Ezi SPEED 80 H 60 C R15 P Ezi SPEED 80 H 60 A R20 P 20 3 6 2 7 2 5 200 Ezi SPEED 80...

Page 27: ...H 120 A R10 P 10 3 6 2 7 5 400 400 500 Ezi SPEED 90 H 120 C R10 P Ezi SPEED 90 H 120 A R15 P 15 5 4 4 1 3 3 266 7 Ezi SPEED 90 H 120 C R15 P Ezi SPEED 90 H 120 A R20 P 20 7 2 5 4 2 5 200 Ezi SPEED 90...

Page 28: ...80 Ezi SPEED 104 H 200 C R100 P 100 52 7 36 5 0 5 40 Ezi SPEED 104 H 200 C R200 P 200 70 63 0 25 20 400W Unit Part Number Ge ar Rat io Permitted Torque N m Permitt ed Speed Range rpm Uni t We igh t kg...

Page 29: ...29...

Page 30: ...SPEED 60 H 30 C R5 H Ezi SPEED 60 H 30 A R10 H 10 0 85 0 64 5 400 500 400 Ezi SPEED 60 H 30 C R10 H Ezi SPEED 60 H 30 A R15 H 15 1 3 0 96 3 3 266 7 Ezi SPEED 60 H 30 C R15 H Ezi SPEED 60 H 30 A R20 H...

Page 31: ...SPEED 80 H 60 A R10 H 10 1 78 1 3 5 400 1 200 1 000 Ezi SPEED 80 H 60 C R10 H Ezi SPEED 80 H 60 A R15 H 15 2 6 1 9 3 3 266 7 Ezi SPEED 80 H 60 C R15 H Ezi SPEED 80 H 60 A R20 H 20 3 4 2 6 2 5 200 Ezi...

Page 32: ...20 A R10 H 10 3 4 2 6 5 400 1 300 1 110 Ezi SPEED 90 H 120 C R10 H Ezi SPEED 90 H 120 A R15 H 15 5 1 3 8 3 3 266 7 Ezi SPEED 90 H 120 C R15 H Ezi SPEED 90 H 120 A R20 H 20 6 8 5 1 2 5 200 Ezi SPEED 90...

Page 33: ...f Motor with GearBox mm 30W Unit Part Number Gearbox Part Number Reduction Gear Ratio Mounting Bolt L Length mm Ezi SPEED 60 H 30 A R P Ezi SPEED 60 H 30 C R P ESG 60 H R P 5 20 M4 50 34 30 100 M4 55...

Page 34: ...Reduction Gear Ratio Mounting Bolt L Length mm Ezi SPEED 80 H 60 A R P Ezi SPEED 80 H 60 C R P ESG 80 H R P 5 20 M6 65 41 30 100 M6 70 46 200 M6 75 51 120W Unit Part Number Gearbox Part Number Reduct...

Page 35: ...H 120 C R P ESG 90 H R P 5 20 M8 75 45 30 100 M8 90 58 200 M8 95 64 200W Unit Part Number Gearbox Part Number Reduction Gear Ratio Mounting Bolt L Length mm Ezi SPEED 104 H 200 C R P ESG 104 H R P 5 2...

Page 36: ...36 400W Unit Part Number Gearbox Part Number Reduction Gear Ratio Mounting Bolt L Length mm Ezi SPEED 104 H 400 C R P ESG 104 H R P 5 20 M8 95 60 30 100 M8 110 72 200 M8 120 86...

Page 37: ...r Reduction Gear Ratio Mounting Bolt Ezi SPEED 60 H 30 A R H Ezi SPEED 60 H 30 C R H ESG 60 H R H 5 10 15 20 30 50 100 200 M5 65 60W Unit Part Number Gearbox Part Number Reduction Gear Ratio Mounting...

Page 38: ...38 120W Unit Part Number Gearbox Part Number Reduction Gear Ratio Mounting Bolt Ezi SPEED 90 H 120 A R H Ezi SPEED 90 H 120 C R H ESG 90 H R H 5 10 15 20 30 50 100 200 M8 90...

Page 39: ...at area free of dust iron powder and salt 6 Install at area not subject to continuous vibration or excessive shocks 7 Install at area free electronic noise from welder power machine etc 8 When instal...

Page 40: ...40 Attention Do not install any device that generate a large heat or noise near drive If ambient temperature of the drive exceeds 40 please change ventilation condition or forced cool with cooling fan...

Page 41: ...41 6 2 External wiring diagram Input Voltage 110V Drive...

Page 42: ...42 Input Voltage 220V Drive...

Page 43: ...doing the assembly special care should be taken neither to exert excessive force on the motor shaft nor to hit inside of the gearhead Otherwise the gear will get damaged resulting in an abnormal noise...

Page 44: ...ion Do not forcibly assemble the motor and gearhead Also do not let metal objects or other foreign matter enter the gearhead The motor shaft or gear may be damaged This will be reason of noise or shor...

Page 45: ...sion efficiency The rotation direction of gearhead shaft is decided same rotation direction with motor and oppsite rotation direct with motor on the gear ratio When using decimal gearhead ratio 1 10 t...

Page 46: ...rs per day 4 Bearing temperature 80 Ball bearing type Service factor of above conditions is SF 1 If using ball bearing type gear head by 24 hours service factor will be 1 5 so life time will be reduce...

Page 47: ...f the calculated overhung load value is used in excess of the permissible limit below data sheet the bearing will be damaged within a short period of time causing the output shaft to warp and cause fa...

Page 48: ...ESM 104 H 200 ESG 104 H R P 5 300 400 10 20 400 500 30 200 500 650 ESM 104 H 400 ESG 104 H R P 5 300 400 10 20 400 500 30 200 500 650 6 4 Installing the combination hollow shaft gearhead 6 4 1 Checkin...

Page 49: ...an headed screw 6 6 25 1R 6 4 2 Cautions on operations Checking the part number of motor gearhead Checking the part number of motor and gearhead that can be assembled When installing gearhead do not d...

Page 50: ...direction of the gearhead shaft Cable will hit the casing of gearhead so do not wiring Do not add additional adhesive to the pilot sections of the motor and gearhead Also assemble the motor and gearh...

Page 51: ...fix with the supplied hexagonal socket head bolt set to the metal machining flat plate When installing gearhead please make mounting holes in the metal machining flat plate Install the supplied hexag...

Page 52: ...able apply when the supplied hexagonal socket head bolt in used Part number Maximum applicable plate thickness mm ESG 60 H R H 5 ESG 80 H R H 8 ESG 90 H R H 12 of part number indicates a number of gea...

Page 53: ...Unit of mounting holes dimension is mm Mount the load shaft When mounting the load shaft on the hollow shaft align the centerline of the hollow shaft with the centerline of the load shaft The hollow...

Page 54: ...54 Stepped load shaft Fixing method using the end plate Use the flat washer and spring washer on the end plate Tighten with hexagonal socket head bolt...

Page 55: ...stop ring Tighten with hexagonal socket head bolt Part number Diameter of Hollow shaft H8 Tolerance of load shaft h7 ESG 60 H R H 12 0 0 027 12 0 018 0 ESG 80 H R H 15 0 0 027 15 0 018 0 ESG 90 H R H...

Page 56: ...ction of gearhead When viewed from the front view and the rear view the rotation direction of hollow shaft is different Transmission efficiency of gearhead Part number 5 10 15 20 30 50 100 200 ESG 60...

Page 57: ...ed both the permissible overhung load and the permissible thrust load simultaneously with below chart Permissible overhung load and permissible thrust load Part number Gear Ratio Permissible Overhung...

Page 58: ...nd Operation 7 1 Exterior and names Drive 30W 60W 120W 110V 220V 200 400W 220V Motor cable Gearhead Mounting holes 4 locations Output shaft 4Pin motor connector 6Pin sensor connector Protective Earth...

Page 59: ...protective earth terminals Sensor Connector CN3 Connects to the signal connector of the motor Motor Connector CN2 Connects to the power connector of the motor I O Signal Connector CN4 Connects with t...

Page 60: ...celeration stop Gearhead type The rotation direction of gearhead shaft is decided same rotation direction with motor and oppsite rotation direct with motor on the gear ratio Part Number Gear Ratio Sam...

Page 61: ...he voltage exceeds the rated range the drive will be broken Input Power Connect Method Single Phase 100 120V Single Phase 200 240V Wire connect to L1 and L2 terminals Three Phase 200 240V Connect the...

Page 62: ...f 100W 400 J Attention Caution when a regenerative resistor wiring It may cause electric shock 7 3 2 Connecting the motor Connect the motor connector 4pins of the motor cable to CN2 and the sensor con...

Page 63: ...one of terminals to near drive You can connect any ground terminal The ground termina without ground is reserved terminal Connect the motor to ground or use the motor as required Do not use the ground...

Page 64: ...r rotates is FWD direction during signal ON 3 X1 Input rEv The motor rotates is REV direction during signal ON 4 X2 Input P0 Select the operating data 5 X3 Input P1 Select the operating data 6 X4 Inpu...

Page 65: ...t signal Output signal is photocoupler and open collector output ON voltage of output circuit is max 1 5V When operate each element with output signal circuit consider the ON power External Power DC4...

Page 66: ...onnection example for I O signals and programmable controller This is connection example for operating a motor using a transistor output type programmable controller SINK LOGIC use of External Power s...

Page 67: ...for input signal use DC20 4V 28 8V 100mA or more Turn on the external power before turning on the main power of the drive For the Y0 Y1 and Y2 be sure to keep the current value at 100mA or less If th...

Page 68: ...68 IO Input control by Switch or Relay use of Internal Power source When use 3 phase power powerRot speed...

Page 69: ...Single phase 100 120 Three phase 200 240V Regenerative resistor Single phase 200 240 Sensor connector 6Pins Connect to CN3 Motor connector 4Pins Connect to CN2 Main power connect to CN1 Protective ea...

Page 70: ...do not operated motor Set the operation switch from RUN to STAND BY for release an alarm before use motor Pervention of operation at power on alarm is refered to manual 10 1 Alarm 7 4 3 Operating Aft...

Page 71: ...uses the motor to start rotating at the set rotation speed Changing the rotation direction Change the rotation direction of the motor gearhead using the rotation direction switch The rotation directio...

Page 72: ...ternally The factory setting is OFF When The External operation signal input parameter is ON External I O control is enabled but the front control of the drive is disabled When The External operation...

Page 73: ...f parameter external operation signal input to on and the rotation direction switch is set to FWD Operation input The motor rotates when either FWD input or REV input is set to ON The motor instantane...

Page 74: ...display about display of 7 segment Operating method Operate the motor by selecting any of the operation data No 0 to No 7 based in a combination of ON OFF status of the P0 P1 and P2 inputs The motor i...

Page 75: ...P1 and P2 inputs 5 When the FWD or REV input switch has been turned ON or is turned OFF the motor will stop Operation data number P0 P1 P2 Rotation speed rpm 0 OFF OFF OFF 1000 1 ON OFF OFF 500 2 OFF...

Page 76: ...ned torque settings of tq0 tq7 are ignored and default 300 is used as a torque limit value Data P0 P1 Rot speed rpm Torque Limit Data0 OFF OFF 500 50 Data1 ON OFF 500 100 Data2 OFF ON 1000 50 Data3 ON...

Page 77: ...el buttons when operating with IO IN When operating with IO IN Velocity can be set using front buttons instead of Data mode setting If we do not set any of P0 P1 or P2 on in 0 in 4 then we can set vel...

Page 78: ...rning Display the warning information by the warning code 8 4 Display the warning records 10 2 Operation data number Display the operation data number that is presently operating 8 4 I O signals Check...

Page 79: ...O signals Changes the fuctions assigned to the input signals 5 input signals 7 3 4 Changes the fuctions assigned to the output signals 3 input signals Initial display at power ON Changes the display...

Page 80: ...80 8 2 Setting and 7 segments display 1 Monitor mode...

Page 81: ...81 2 Input Output setting mode...

Page 82: ...82 3 Parameter setting mode 1page...

Page 83: ...83 3 Parameter setting mode 2page...

Page 84: ...84 3 Parameter setting mode 3page...

Page 85: ...85 3 Parameter setting mode 4page...

Page 86: ...86 4 NVM saving mode...

Page 87: ...the speed reduction ratio relative to the rotation speed of the motor output shaft Displays the speed calculated based on the speed reduction ratio on the monitor mode If the speed reduction ratio fo...

Page 88: ...election in 2 P0 X3 input function selection in 3 P1 X4 input function selection in 4 A rSt External output function oUt External output setting Y0 output function selection oUt 0 Assigns the output s...

Page 89: ...n FWD input and REV input is set to ON at the same time rEv REV P0 Operation data 0 These signals are used to select the operation data number 8 speeds c an be specified by using three opertation data...

Page 90: ...ription Setting rotation speed display and speed adjustment RPM 100 It is displayed motor rotation speed Actual rotation speed rpm 0 Monitors the rotation speed of gearhead Monitors the rotation speed...

Page 91: ...digit is lit if the signal is OFF the digit is unlit Input signal Output signal Display of the rotation speed Displayed digit number when setting the speed reduction ratio or speed increasing ratio Si...

Page 92: ...t shaft rotation speed When the calculated conveyor speed reduction ratio is used the conveyor speed is converted as follows Example the pully diameter is 0 2m and gear ratio of the gearhead is 50 50...

Page 93: ...y setting Operation data number 0 7 Rotation speed sPd0 sPd7 50 4000 r min 100 Acceleration time tA0 tA7 0 0 15 0 sec 0 5 Deceleration time td0 td7 Torque limit tq0 tq7 10 300 300 Initialize Ini0 ini7...

Page 94: ...e can be set in the parameter in normal operation without operation data Setting to the operation data If you want to set the acceleration time and deceleration time of each data in data mode you can...

Page 95: ...que limit can be set via parameters Factory setting is 300 and can be set from 10 to 300 8 8 Lock of setting data Press and hold the S button can be lock of setting data If the setting data is locked...

Page 96: ...already set in the operation data the rotation data set in the speed upper limit will be overwritten Speed lower limit Set the lower limit value of the rotation speed in the speed lower limit of the s...

Page 97: ...1 System diagram 30W 60W 120W 110V 30W 60W and 120W motors have one line with motor relay cable and sensor relay cable 30W 60W 120W 220V 30W 60W and 120W motors have one line with motor relay cable a...

Page 98: ...98 200W 400W 220V 200W and 400W motors have two lines with motor relay cable and sensor relay cable...

Page 99: ...tantaneously at the time of external stop At Et After the motor is stopped the motor shaft is free status Alarm list Alarm code Alarm type Cause Remedial action Alarm reset AL Alarm recode delete AL U...

Page 100: ...AL OL Overload 1 A load exceeding the continuous duty region was applied to the motor for the time exceeded the value set in the The overload alarm detection time parameter 2 The motor was started ru...

Page 101: ...rate properly after the power is cycled the internal circuit may be damaged Contact your nearest sale office Continuing the operation without removing the cause of the alarm may cause malfunction of t...

Page 102: ...er turn on Warning records Up to 10 generated warnings are saved in the RAM in order of the latest to oldest When clearing the warning records perform the warning record clear on the monitor mode Atte...

Page 103: ...FWD input and REV input are being OFF Both the FWD input and REV input are being ON Turn either of the FWD input or REV input ON An alarm is present A protective function is triggered and an alarm gen...

Page 104: ...ation speed cannot be decreased The speed lower limit has been set Lower the value of speed lower limit parameter Maximum speed lower value is 50rpm Motor operation is unstable The motor gearhead outp...

Page 105: ...screws loose Tighten the screws 2 Are there any abnormal noises in the motor ball bearing or other parts Stop using the product immediately contact to the technical support center 3 Are there any abn...

Page 106: ...PD S 005F 7 CSPD A 007F CSPD M 007F CSPD S 007F 10 CSPD A 010F CSPD M 010F CSPD S 010F Wiring Diagram Connector of drive side Connection Connector of motor side Pin plan Pin number Pin plan Pin number...

Page 107: ...ion Pin plan 1 YELLOW 5V_E Purpose ITEM Specification Manufacturer Motor side Housing 5557 06R MOLEX Motor side Terminal 5556T MOLEX 2 BLOCK Shield 3 GREEN GND_E 4 BROWN HALL_U 5 WHITE HALL_V 6 ORANGE...

Page 108: ...e control system equipment used with the other control system equipment configuration of electrical parts wiring layout hazard level and the like You must be verified through conducting EMC measures o...

Page 109: ...ll the AC Line Filter as close to drive as possible Use cable clamps and other means to secure the input and output cables firmly to the surface of the enclosure Connect the ground terminal of the AC...

Page 110: ...the drive to malfunction or suffer damaged Be sure to ground the product to prevent it from being damaged by static electricity Expect when operating the setting button or switch on the drive front p...

Page 111: ...or loss please contact Head Quarter of Fastech or our distributors The user manual can be changed without pre notification in order to reflect improvement or change of the product specifications and...

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