Fast Lift Parts Rol-Lift E Series Service Manual Download Page 11

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11

Installation - T Series

Standard height

- Insert the eccentric through the lifting link

and push rod. Secure it with its snap ring. Insert the push rod

axle through the bracket and push rod. Secure with its snap

rings. Slide the pivot axle through the frame and bracket.

Secure the axle in place with its snap rings. 

Turn the jack upright and fully lower it. Adjust the push rod by

turning the eccentric with a large screwdriver through the

access hole on the side of the frame. By turning the eccentric

you effectively lengthen or shorten the push rod. 

Test the adjustment by pumping the jack up and then lowering

it. If the forks hit bottom at the same time, then it is adjusted

correctly. If one fork hits bottom before the other, then further

adjustment is necessary.

Turn the eccentric about 1/8 to 1/4 of a turn and test the

adjustment again. Once the push rods are adjusted correctly,

turn the jack over onto its side and tighten the set screw down

to keep the eccentric from turning. (30 minutes)

Lowered height

- Thread the push rod onto the eye bolt and try

to match the other side if it is still assembled. If it isn't, adjust

the length after you have assembled the load roller bracket

onto the push rod. 

Insert the push rod axle through the bracket and push rod.

Secure the axle in the bracket with the roll pin. Insert the pivot

axle through the frame and bracket. Secure the axle in the

bracket with the roll pin. 

If you have not adjusted the push rod yet, place the lifting link

in a position that matches a fully lowered position. Spin the

push rod and bracket one way or the other until the pivot axle

hole on the bracket lines up with the frame. Then insert and

secure the pivot axle. 

Test the adjustment by pumping the jack up and then lowering

it. If the forks hit bottom at the same time, then it is adjusted

correctly. 

If one fork hits bottom before the other, then further adjustment

is necessary. You can either shorten the push rod on the fork

that hits first or lengthen the push rod on the fork that hits

second. 

It is easier if you do the adjustment on the eye bolt end once

the load wheel bracket is attached to the frame. Remove one of

the snap rings on the pin that fastens the eye bolt to the lifting

link, and punch the pin out. Pull the eye bolt away from the

lifting link and turn it one way or the other to adjust as needed.

Assemble the eye bolt and the lifting link with the pin and its

snap rings. Turn the jack over and test the adjustment. Keep

adjusting until both forks hit bottom at the same time. 

(25 minutes)

Installation - E Series

Standard height

- Thread the push rod onto the eye bolt. Try to

match the other side if it is still assembled. If it isn't, adjust the

length after you have assembled the load roller bracket onto

the push rod. Insert the push rod axle through the bracket and

push rod. Secure the axle with the snap rings. Insert the pivot

axle through the frame and bracket. Secure the axle in the

frame with the snap rings. 

If you have not adjusted the push rod yet, place the lifting link

in a position that matches a fully lowered position. Spin the

push rod and bracket one way or the other until the pivot axle

hole on the bracket lines up with the frame. Then insert and

secure the pivot axle. 

Test the adjustment by pumping the jack up and then lowering

it. If the forks hit bottom at the same time, then it is adjusted

correctly. Turn the jack over onto its side and tighten the nut on

the eye bolt up to the push rod to secure the adjustment during

any other repairs. If one fork hits bottom before the other, then

further adjustment is necessary. You can either shorten the

push rod on the fork that hits first or lengthen the push rod on

the fork that hits second. Keep adjusting until both forks hit

bottom at the same time. (25 minutes)

Lowered height

- Thread the push rod onto the eye bolt. Try to

match the other side if it is still assembled. If it isn't, adjust the

length after you have assembled the load roller bracket onto

the push rod. Insert the push rod axle through the bracket and

push rod. Secure the axle in the bracket with the roll pin. Insert

the pivot axle through the frame and bracket. Secure the axle in

the bracket with the roll pin. 

If you have not adjusted the push rod yet, place the lifting link

in a position that matches a fully lowered position. Spin the

push rod and bracket one way or the other until the pivot axle

hole on the bracket lines up with the frame. Then insert and

secure the pivot axle. 

Test the adjustment by pumping the jack up and then lowering

it. If the forks hit bottom at the same time, then it is adjusted

correctly. If one fork hits bottom before the other, then further

adjustment is necessary. You can either shorten the push rod

on the fork that hits first or lengthen the push rod on the fork

that hits second. Keep adjusting until both forks hit bottom at

the same time. (25 minutes)

Push Rods

Summary of Contents for Rol-Lift E Series

Page 1: ...ifficult Pallet jack parts are inexpensive and easy to replace To ensure maximum life from the jack always replace the parts that are broken or worn Remember that all parts on a pallet jack depend on...

Page 2: ...www FastListParts com 2 888 999 7715...

Page 3: ...ucts of L L Fabrications Contents 2 2 2 3 3 4 6 7 8 10 12 13 14 15 15 Suggested Assemblies Commonly Used Tools Helpful Reminders Axles Bushings Load Rollers and Load Roller Brackets Steer Wheels and A...

Page 4: ...axle always use a pin punch Always replace old roll pins and snap rings Replace accessible bushings whenever the jack is torn down www FastListParts com 4 888 999 7715 Suggested Assemblies to Save Rep...

Page 5: ...er material and are expendable It is recommended that anytime the jack is torn down to a point where the bushings are accessible they be replaced This will ensure longer life of the jack and will redu...

Page 6: ...eplacement If the wheel has cracks loose tread or does not turn freely replace both wheels Always change the wheels in pairs to reduce uneven wear New load rollers have an outside diameter of 3 or 3 1...

Page 7: ...racket and drive the axle out 15 minutes Installation Load roller brackets Standard height With the jack on its side insert the axle through the bracket and the push rod Secure it in place with the sn...

Page 8: ...ll be free to remove 15 minutes Lowered height Turn the jack onto its side and remove the steer wheels Remove the snap ring on the pin that fastens the axle to the stem of the hydraulic unit Punch the...

Page 9: ...uring the upper thrust bearing assembly in place and lift the frame off of the ram Pull the hydraulic unit out of the traverse with the traverse bearing Punch out the roll pins that fasten the shoulde...

Page 10: ...he jack and then turn the jack over so that the undercarriage is facing up Drive out the roll pin fastening the pivot axle to the load roller bracket and remove the pivot axle Drive the roll pin out t...

Page 11: ...to adjust as needed Assemble the eye bolt and the lifting link with the pin and its snap rings Turn the jack over and test the adjustment Keep adjusting until both forks hit bottom at the same time 25...

Page 12: ...Remove the snap ring on the eccentric and pull the eccentric out through the access hole in the side of the frame Remove the snap ring on the lifting link shaft Use a hammer and punch to drive the sh...

Page 13: ...in the frame Insert the lifting link shaft and secure it with its snap ring Attach the push rod see Push Rods and the load roller bracket see Load Roller Brackets Turn the jack upright and install the...

Page 14: ...ce to secure the handle 5 minutes Hand Control Removal Remove the locking nut and the adjustment screw in the fulcrum bar This will allow the glide pin and the ball to slide out of the way and allow r...

Page 15: ...not to completely remove it Pump the handle slowly to raise the jack then turn the adjusting screw in until the jack stops raising Now turn the adjusting screw an additional 1 4 of a turn and tighten...

Page 16: ...echnical assistance The ram is chromed and the pump piston polished to a fine finish for maximum seal life and minimum oil leakage If you see these surfaces nicked or pitted this will cause the unit t...

Page 17: ...ove the handle if necessary see Handle Removal 45 minutes Installation Slide the stem of the hydraulic unit into the traverse with the lower thrust bearing already in place on the stem Insert the top...

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