Fass P F17 125G Page 6 Installation Manual Download | Manualshive

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Contents

FL-1002 x11’

WH-1005

Owner’s Manual

Platinum

Lt Truck

FF-3248

MP-9072

*WE-1008*

*Cable Ties*

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Summary of Contents for P F17 125G

Page 1: ...INSTALLATION MANUAL APPLICATION P F17 125G 125gph 55psi Powerstroke 6 7L bypassing the factory Lift Pump 2011 2012 ...

Page 2: ...perb support to our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and Authorized Dealer network representing FASS products This is one reason you must purchase through a dealer to comply with our warranty policies If you do not there is no warranty We recommend you go t...

Page 3: ...le components Consult vehicle s manufacturers instructions concerning the electrical system before at tempting any electrical connections Be sure that the serial on this installation manual matches that of the outside of the box Flush and clean all brass fittings and fuel line from debris Keep debris from entering the internals of the system during installation Getting debris in the T port can loc...

Page 4: ...ency due to training communication and our relationship with our dealer network we recommend an Authorized or ViP FASS Fuel Systems dealer for the installation They are prepared to install the FASS fuel pumps with the most efficiency If a situation problem arises during the installation they are the most prepared for that situation problem DPPI is not responsible for any installation mistakes 5 If...

Page 5: ... filter life and to prevent engine damage Installation Step 1 Install Electrical Harness Step 2 Prepare Suction and Return Lines Step 3 Mount Fuel System Step 4 Install Fuel Line Step 5 Check Installation R Fuel Return E To Engine Serial Number Location Pressure Gauge or Electrical Heater Port T Fuel Inlet ...

Page 6: ...Contents FL 1002 x11 WH 1005 Owner s Manual Platinum Lt Truck FF 3248 MP 9072 WE 1008 Cable Ties ...

Page 7: ...g template 10 298 RS 1003 Mounting Package Contents PBR 1001 4 3 8 Self Threading 6 WA 1001D RM 1004 HC 1001 HC 1004 3 FH 1 4 20x1 5 10 299 PLB 1212 DB 4646 PL 1005 3 FH 1 4 20x2 5 RVC 12 RVC 38 Ring Terminal ...

Page 8: ...n to the WH 1005 s shorter relay branch Route the extension to the engine bay fuse panel Remove a fuse maximum of 10A that is hot when the key is on Example 54 or 55 Use a test probe to locate the hot side of the circuit in the fuse block Install the fuse tap into the open location Install the pulled fuse into the open space on the fuse tap Disconnect the battery then continue installation Neg Pos...

Page 9: ...el line Slide the PLB into the yellow clipped factory suction fitting until you hear a click Push down the locking tab Loop this end in a gentle bend back to the pump mounting location Route fuel line along frame to the pump location Do Not cut at this time a D i s c o n n e c t f a c t o r y p o w e r t o t h e l i f t p u m p Disconnect factory suction feed and return lines at the factory lift p...

Page 10: ...ntents page at least 1 from radial bend of the frame in a staggered pattern 2 high and 2 low The radial bend is both the top and bottom of the frame Radial Bend Marker e Insert DB 4646 into each return line fitting until you hear a click Push down on locking tab Secure fuel line and wire harness with provided cable ties f Clean and cap off the factory return ports with the two RVC 38 caps Clean an...

Page 11: ...d tighten e Disconnect the factory power plug to the factory lift pump Plug female plug of the WH 1005 harness into the FASS pump Reconnect the vehicles battery Turn key on With pump operating liberally spray WD 40 or equivalent into T port fitting This process helps lubricate the gear for easier initial priming f Using the 4 3 8 Self Threading bolts attach the pump to the frame making sure to pla...

Page 12: ...bber and RM 1004 using both HC 1004 s but do not tighten d Mark location on the filler tube that allows you to install RM 1004 with no obstacles Cut tube make sure there is enough tube on each side of the cut to insert the RM 1004 and to place the hose clamps b In the suction line between the FASS pump and the factory suction fit ting install the FF3248 in line filter using HC 1001 clamps making s...

Page 13: ... manufactured To receive your extended Lifetime Warranty you have 30 days from date of purchase to send the completed warranty information along with a copy of the purchase receipt in to Diesel Performance Products Inc Attn Warranty 16240 State Hwy O Suite B Marthasville MO 63357 Note Secure all fuel lines with cable ties Cable ties are an economical way to prevent the possibility of problems occu...

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