Fass ADJ FUEL PUMP Series Installation Manual Download | Manualshive

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INSTALLATION MANUAL

APPLICATION:

FA D08 095G (95gph @16psi)

FA D08 150G (150gph @ 16psi)

Cummins 5.9L 24 Valve

1998.5-2004

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Summary of Contents for ADJ FUEL PUMP Series

Page 1: ...INSTALLATION MANUAL APPLICATION FA D08 095G 95gph 16psi FA D08 150G 150gph 16psi Cummins 5 9L 24 Valve 1998 5 2004 ...

Page 2: ... support to our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and Authorized Dealer network representing FASS products This is one reason you must purchase through a dealer to comply with our warranty policies If you do not there is no warranty We recommend you go to ww...

Page 3: ... vehicle from ROLLING Use caution when drilling Steer clear of any electrical wires air lines or other damageable components Consult vehicle s manufacturers instructions concerning the electrical system before at tempting any electrical connections Be sure that the serial on this installation manual matches that of the outside of the box Flush and clean all brass fittings and fuel line from debris...

Page 4: ...esults in accuracy and efficiency due to training communication and our relationship with our dealer network we recommend a ViP FASS dealer for the installation They are prepared to install the FASS fuel pumps with the most effi ciency If a situation problem arises during the installation they are the most pre pared for that situation problem DPPI is not responsible for any installation mis takes ...

Page 5: ... Set Pressure Step 5 Review Installation 95 or 150 GPH 16 PSI Approximately Adjustable Fuel Pump Series A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage E To Engine T Fuel Inlet Port Boost Compensation Port Fuel Pressure Port Adjustment Lock Nut Set screw ...

Page 6: ...Contents FL 1001 x14 WH 1002 MP 9009 BHB 1001 THB 1001 FF 3270 Cable Ties ...

Page 7: ...Mounting Package Contents 10 300 PL 1002 DIPF 1001 PL 1003 Ring Terminal HC 1001 1 4 Nut 2 1 4 20x3 5 1 4 Lock Washer 4 1 4 20x1 75 QD 1001 NP 1001 RS 1002 FP 1001 ...

Page 8: ...ing ring terminals attach red wire of the WH 1002 to the positive battery terminal Attach green wire to a clean ground preferably the negative battery terminal Secure fuse block in a location protected from outside elements Use of corrosion preventative spray is recommend ed E Route the WH 1002 wire harness along the frame rail to the mounting location of the FASS fuel pump The installation of the...

Page 9: ...rill two 1 4 holes unit may be mounted on either side C Using thread tape install the 2 10 300 into the T E ports Torque to 40 ft lbs Use of Anti seize compound is highly recom mended VERY IMPORTANT REMEMBERING THE POSITION OF THE T PORT THERE IS A SMALL WEEP HOLE IN THE BASE DIRECTLY NEXT TO THE ELECTRIC MOTOR THIS HOLE MUST AIM DIRECTLY TO THE GROUND IMPROPER INSTALLATION OF THE PUMP CAN CAUSE P...

Page 10: ...n the suction line using the HC 1001 s Making sure the fuel flow travels the direction of the arrow on the canister C Connect the male end of the wire harness to the female electrical con nector on the FASS pump Reconnect the battery Turn key to the On position With the FASS pump on squirt a liberal amount of WD 40 or other lubricant into the T port This procedure will wet the Gerotor and allow fo...

Page 11: ...he Allen bolts and the o ring from the inlet port J Insert the Filter Plate assembly in place of the factory fuel pump using 2 of the 4 Allen head bolts Torque to 8ft lbs K Measure and cut fuel line Insert PL 1003 90 Push Lok fitting using oil Install fitting to fuel plate Torque to 18 ft lbs I Assemble the DIPF 1001 into the FP 1001 Reuse the o ring from the pre vious step Note Secure all fuel li...

Page 12: ...to the filter housing Install DIPF 1003 Torque to 18 ft lbs Note Secure all fuel lines with cable ties Cable ties are an economical way to prevent the possibility of problems occurring These models can have the inlet fitting on top of the filter canister or on the side F Measure and cut fuel line Insert PL 1003 90 Push Lok fitting using oil Install fitting to DIPF 1003 Torque to 18 ft lbs Note Sec...

Page 13: ...lines cover any open ports Bolts and fasteners properly tightened Electrical harness and fuel lines secured and properly tightened Has the system been primed 1 Turn key to the ignition position turning on the FASS pump for 15 sec 2 Crank engine and allow to run for at least 1 minute Check for leaks Start the engine Recheck all fluid and filter connections for leaks This pump comes with a 1 Year Ma...

Page 14: ...conditions are warm Have you recently replaced your VP44 Was it used If yes to any of these questions Start vehicle as soon as you enter the key do not wait for the wait to start light to go out If the vehicle starts it suggest that the problem lies with the VP44 Is the fuel pressure where it should be Has the truck had an ECM re flash If not contact your dealer to find the most current flash for ...

Page 15: ...nc will repair without cost any product found to be defective during the warranty period parts only or at its option will replace such products in exchange for the product Repair or replacements are warranted for the remainder of the original warranty period All Warranty claims are subject to approval by Diesel Performance Products Inc A Return Material Authorization RMA number must be obtained be...

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