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11 

Cutting blades 
breaking 

1.  Blades are dull. 
2.  Blade bolts are loose. 
3.  Rebar is being dropped into 

the cutter. 

4.  You are cutting “no grade” 

steel 

5.  Bar is being cut on the top 

corner of the cutting blade 

1.  Turn blades to a new 

edge sooner. 

2.  Check blade bolts for 

tightness more often. 

3.  Place rebar into the cutter 

with greater care. 

4.  Only cut grade 40 or 

grade 60 rebar. 

5.  Bar must rest on the 

bottom of the cutter 
opening. 

Oil is leaking 

1.  Hydraulic tubes and fittings 

are loose or damaged. 

2.  Hydraulic cylinder body seals 

or rod seal is leaking 

1.  Check fittings for 

tightness.  Replace 
damaged fittings or tube. 

2.  Install new body and/or 

rod seals in hydraulic 
cylinder. 

 

Cutting is slow 
and lacks power 

1.  Oil level is low. 
2.  Oil is contaminated. 
3.  Hydraulic pump is worn. 

1.  Add oil to tank. 
2.  Drain and refill oil tank 

with fresh ISO-46 
hydraulic oil. 

3.  Replace hydraulic pump. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for FC-800

Page 1: ...Model FC 800 Rebar Cutter INSTRUCTION MANUAL Built in the U S A Since 1979 FASCUT Industries 7248 Inama Rd Sauk City WI 53583 Phone 608 643 6678 Fax 608 643 2682 Website www fascut com Email info fasc...

Page 2: ...ble third party users DO NOT TURN ON MACHINE BEFORE REMOVING THE SHIPPING PLUG ON THE TOP OF THE OIL RESOVOIR AND REPLACING IT WITH THE SUPPLIED BREATHER CAP FAILURE TO DO THIS WILL RESULT IN DAMAGE T...

Page 3: ...r operations below 32 deg F turn unit on and allow to warm up for 5 to 10 minutes before using 6 ALWAYS TURN OFF unit when not in use DO NOT allow unit to idle for long periods of time 7 KEEP IN UPRIG...

Page 4: ...period Re bar scale will quickly dry up grease Removal of this scale and lubricating often will help to reduce wear Failure to remove excessive scale and lubricate machine regularly will result in inc...

Page 5: ...r after adjusting for desired length FOOT PEDAL CONTROL The Foot Pedal comes fully assembled and pre wired It can be plugged in at any time A jack is provided on the underside of the electric box Push...

Page 6: ...60 3 Hydraulic Cylinder complete see next page for breakdown 12 Piston and rod assy w seal loader see cylinder breakdown Hydraulic tube w nut ferrule pressure 80465 10 50 Hydraulic tube w nut ferrule...

Page 7: ...40 Valve coil 24 v for 220 v unit 78938 77 50 6 Frame 80611 208 00 Electric box only 110 v 66745 73 65 Electric box only 220 v 66746 86 05 7 Allen wrench 1 4 80310 3 36 8 Cutter Head Casting 80700 748...

Page 8: ...438 9 00 Piston Seal w square loader ring 80436 34 90 Nylon Bearing 80440 4 95 Rod Seal 80442 15 50 Piston rod assy w seal loader 80434 310 00 Cylinder body w back plate 80432 434 00 Key sq 18380 918...

Page 9: ...power on to both the electric motor and the valve coil circuit The switch must be 1 HP rated Pressing the push button or foot switch completes the circuit to energize the valve coil which makes the hy...

Page 10: ...eplace starting capacitor 3 Replace starting switch 4 Use a 5 KW generator or larger 5 Turn off or disconnect idle down feature 6 Replace motor Motor runs but nothing happens when push button is depre...

Page 11: ...nly cut grade 40 or grade 60 rebar 5 Bar must rest on the bottom of the cutter opening Oil is leaking 1 Hydraulic tubes and fittings are loose or damaged 2 Hydraulic cylinder body seals or rod seal is...

Page 12: ...een abused or in an accident misuse is evident caused by overloading the tool beyond its rated capacity use on improper voltage or current use of the tool after partial failure or use with improper ac...

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