Farmi Forest VARIO 101 Installation, Operating, Maintenance And Spares Manual Download Page 13 | Manualshive

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VARIO 101

13

7. MOUNTING

7.1. MOUNTING

1.

If the trailer is not a ready---made one, the installation must begin by assembling the trailer. When

the base frame has been assemblied, the hydraulic hoses must be lead through the base beam
to the connectors of the back part of the trailer. See the spare parts book the base frame
assembly and connection of the hydraulic hoses.

2.

Fix the trailer to the trailer hitch of the vehicle.

3.

Connect the hydraulic system of the trailer to the hydraulic system of the vehicle. Connect the

optional hydraulic steering to vehicle hydraulics.

4.

For choosing the drive direction of a trailer with traction, the vehicle requires a double---acting,
floating position directional control valve with two 190 bar check valves. The valve has three

positions for traction: forwards, neutral and backwards. See the hydraulic schema below.

190

190

P

T

Kuva 1. VARIO--4WD hydraulic schema.

All manuals and user guides at all-guides.com

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Summary of Contents for Forest VARIO 101

Page 1: ...est Corporation Ahmolantie 6 FIN 74510 IISALMI FINLAND Tel 358 0 17 83 241 Fax 358 0 17 8324 372 From serial number 4091 001 FOREST TRAILER VARIO 101 IT IS VERY IMPORTANT TO READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE USING THE MACHINE All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...hine in the optimal manner Although you have experience in using this kind of machinery read the operation and maintenance instructions carefully since they include information enabling efficient and safe operation Regular maintenance is the best way to guarantee the efficient and economical performance of the machine Each and every operator must read understand and follow all safety instructions ...

Page 3: ...rms to Directives 98 37 EC 89 366 EC to the amendments related to it as well as to the national statutes which bring them into force The following unified standards have been applied to the design of the machine SFS EN ISO 12100 The following national standards and specifications have been applied to the design of the machine SFS EN ISO 12999 Iisalmi Finland 24 04 2006 place date Juha Hallivuori G...

Page 4: ...ANT RECOMMENDATIONS 16 TROUBLE SHOOTING 17 LUBRICATION SCHEME 18 MAINTENANCE SCHEME 19 VARIO 101 VARIATIONS 20 SPARE PARTS 22 FRAME 22 DRAW BAR FRAME 26 Traction unit 28 Hydraulic cylinder for traction unit 30 Hydraulic cylinder for hydraulic steering 32 Hydraulic steering compl 34 VARIO 4WD HYDRAULICS 36 Hub without brake 6 bolts 38 Hub with brake 6 bolts 39 Hub without brake 8 bolts 41 Hub with ...

Page 5: ...ith the technical requirements and the existing and necessary safety regulations Despite this faulty operation service and repair may cause danger The requirement for all operation is that the operator is familiar with the operating instructions and follows them It is therefore recommended that the instructions are read through several times and that the operator becomes familiar with the machine ...

Page 6: ...w D Oblige the personnel to use additional safety equipment helmet safety boots safety glasses gloves as necessary Fig 1 Symbols of the safety equipment D It is forbidden to use a machine which is out of order or faulty D Depending on its type the machine has different kinds of safety equipment and safety guards The purpose of these is to protect the equipment and its operator and under no circums...

Page 7: ...liar with the operation of the equipment and all its control devices D The safety systems must never be bypassed or removed to facilitate the job The equipment must never be started up or used if any of the safety protective devices has been removed D Make sure before starting up or using the equipment that it will not cause any danger to people or property D It is forbidden to exceed the performa...

Page 8: ...these recommendations are not followed it may damage the machine or cause the machine not to operate properly which again may cause serious bodily injury or material damage 2 Do not mix different kinds of fluids or oils together 3 Remember that not all bearings are alike Each bearing has its own characteristics and lubrication requirements Follow the instructions provided by the manufacturer 4 Use...

Page 9: ...sily However hot oil splashes and oil fog under pressure are danger factors Small amounts do not normally cause intoxication when inhaled or swallowed Old dirty oil is more dangerous than new oil 17 If you get oil in your eyes rinse them with abundant water and see a doctor 18 Occasional skin contact is not normally harmful if the skin is healthy and there are no open wounds You can wipe or wash t...

Page 10: ...t be found on the crane Replace missing stickers or plates immediately 2 1 3 4 Fig 2 Caution Look at instruction manual 41014750 Fig 3 VARIO 101 sticker 40146500 Fig 4 FARMI sticker 41016100 Fig 1 Machine plate 40146520 All manuals and user guides at all guides com ...

Page 11: ...creen 2 Central beam 3 Drawbar 4 Bogie 5 Hub with brakes option 6 Hub without brakes 7 Hydraulic steering option 8 Stay 9 Tyres 10 Stand 11 Traction unit option 12 Eye bolt 13 Mounting plate All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 12: ...2 550 45 22 5 ELS F328 PR 16 550 45 22 5 ELS F328 PR 16 500 60 22 5 F328 PR 16 600 50 22 5 F328 PR16 6 bolt hub 2205 6 bolt hub 2290 6 bolt hub 2410 8 bolt hub 2450 8 bolt hub 2290 8 bolt hub 2490 Hydraulic steering turning angle 40_ Recommended cranes FARMI HK 4066 FARMI HK 4166P FARMI HK 4571 4581 5767 6 DIMENSIONS 2220 2200 6020 3905 2360 2730 2015 1290 570 485 810 2 4 m2 1 2205 1 measure 2205 ...

Page 13: ...Fix the trailer to the trailer hitch of the vehicle 3 Connect the hydraulic system of the trailer to the hydraulic system of the vehicle Connect the optional hydraulic steering to vehicle hydraulics 4 For choosing the drive direction of a trailer with traction the vehicle requires a double acting floating position directional control valve with two 190 bar check valves The valve has three position...

Page 14: ...the hydraulic components are correctly mounted and are funtioning D Before driving make sure the brakes are disengaged D Check the tyre pressures If needed increase or decrease tyre pressure Don t exceed recommended tyre pressures D Make sure that the directional control valve is in neutral position 8 2 DRIVING D Braking heavily will wear or even damage the brakes Apply the brake steadily D If you...

Page 15: ... turn the knobs to the opening or closing direction Countervalve Restrictor valve 8 4 USE OF THE BRAKE POWER REGULATOR PNEUMATIC STANDARD EQUIPMENT The brake power regulator is used to adjust the pneumatic pressure going to the brakes thus adjusting the brake power The regulator has a handle with three positions empty half and full load representing trailer s state of load Empty Half load Full loa...

Page 16: ...e trailer turn off the vehicle Never attempt to clean lubricate or service the trailer while it is in motion Ensure regularity of lubrication by following the lubricating schedule Inspect equipment daily for signs of failures or beginning of failures Use proper tools for service Keep flammable materials away from heat sparks and open fire RECOMMENDED GREASES Company Type BP Energrease LS EP2 L21M ...

Page 17: ...TURN REGULATION OF THE REACTIVE NON RETURN VALVE HAS CHANGED ADJUST THE REACTIVE NON RETURN VALVE QUICK CONNECTOR LOOSE OR DEFECTIVE CHECK THE QUICK CONNECTORS 4 WD IS INEFFECTIVE PRESSURE IS LOW CHECK THE PRESSURE FIRST OF THE TRACTOR THEN OF THE 4WD VALVE HYDRAULIC MOTOR FAULTY REPLACE OR REPAIR THE MOTOR HOSE PIPE LINES ARE BLOCKED CHECK THE HOSE PIPES HOSE PIPE LINES ARE BLOCKED CHECK THE HOSE...

Page 18: ...r each shift D Hydraulic motors and cylinders Grease 10 h or each shift E Bearings Grease 10 h or each shift F Hubs Grease 50 h at first use 200h otherwise G Eye bolt Grease 50 h or weekly GREASING THE HUBS Open the grease removal fitting on the opposite side of the grease fitting and perform the greasing Tighten the grease removal fitting after having discontinued the greasing All manuals and use...

Page 19: ...orrectly after replacing EVERY 100 HOURS 3 Check tyre pressure 400 60 15 5 TT ELS PR 14 4 8 bar 500 50 17 TT PR 14 3 9 bar 16 70 20 TT PR14 3 5 bar 400 60 15 5 ELS PR14 4 8 bar 500 55 17 ELS PR12 3 1 bar 550 45 22 5 F328 PR16 2 8 bar 500 60 22 5 F328 PR16 3 2 bar 600 50 22 5 F328 PR16 2 6 bar EVERY 6th MONTH 1000 hours 4 Check hub bearings and bogie bearings 5 Check brakes condition Replace brake ...

Page 20: ...a forest trailer which is a basic equipped unit and without brake and you wish to change your trailer to a 4WD with brakes as a professional tool it will happen easily by ordering and changing adding moduled parts to an already purchased forest trailer At the next page there is a schema where you ll find the needed modules when changing your trailer All manuals and user guides at all guides com ...

Page 21: ...16 500 60 22 5 F328 PR16 600 50 22 5 F328 PR16 1 WITHOUT BRAKES 2 HYDRAULIC BRAKES 3 PNEUMATIC BRAKES 4WD HYDRULIC UNIT HYDRAULIC STEERING 400 60 15 5 TT PR14 500 50 17 TT PR14 16 70 20 TT PR14 L S M tai L 1000 mm All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 22: ...VARIO 101 22 Frame Rahmen Châssis Runko 29 14 15 30 4 8 13 10 11 15 14 23 3 16 9 17 6 1 7 5 24 19 18 22 21 20 25 27 26 2 28 12 31 All manuals and user guides at all guides com ...

Page 23: ...44092100 Fastening Verschluss 1 Support Kiinnitin 9 44096310 Bolster set compl Rungenbank kompl 1 Les ranchers coulissants Irtopankko koonta 10 44096400 Bolster Rungenhalter 1 Semelle Pankko 11 44090570 Stake Rungen 2 Montant Karikka 12 43300920 Tightener Verschluss 4 Dispositif de serrage Kiristin 13 52062247 Screw Schraube M20X70 DIN931 8 8ZN 8 Vis Kuusioruuvi 14 52200086 Washer Scheibe M20 DIN1...

Page 24: ...VARIO 101 24 Frame Rahmen Châssis Runko 29 14 15 30 4 8 13 10 11 15 14 23 3 16 9 17 6 1 7 5 24 19 18 22 21 20 25 27 26 2 28 12 31 All manuals and user guides at all guides com ...

Page 25: ...elilla Bogie beam two hubs with brakes L 1 Pendelachse zwei Nabe mit Bremse Bogie deux moyeux avec frein Telipalkki jarrullinen napa kahdella akselilla 20 44091800 Hose cover right Schutz recht 1 Protection de tuyau droit Jarruletkunsuoja oikea 44091810 Hose cover left Schutz link 1 Protection de tuyau gauche Jarruletkunsuoja vasen 21 Hub without brakes Nabe ohne Bremse 6 bolts 8 bolts 1 Moyeu san...

Page 26: ...26 Draw bar beam Deichsel Rahmen Timon de traction membrure Vetoaisa runko 1 17 16 7 13 3 15 18 2 21 10 4 19 20 9 10 8 7 5 6 9 8 3 11 14 1 12 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 27: ...X30 DIN933 8 8ZN 4 Vis Kuusioruuvi 10 52117108 Lock nut Schlossmutter M10 DIN985 8 8ZN 4 Écrou à mâchoires Lukitusmutteri 11 44091710 Draw bar eye fixed Zugöse fix 1 Boulon à oeillet rigide Vetosilmä kiinteä 12 04073530 Draw bar eye turning Zugöse rotierend 1 Boulon à oeillet rotatif Vetosilmä pyörivä 13 44090810 Eye bolt Zugöse 1 Boulon à oeillet Vetosilmukka 14 44090770 Mounting flange Einbaurah...

Page 28: ...ité de traction droite compl Vetoyksikkö oikea koonta 44096110 Traction unit left compl Hydraulikantrieb links kompl Unité de traction gauche compl Vetoyksikkö vasen koonta 1 2 3 4 6 5 7 8 16 9 10 12 11 13 14 15 17 18 19 20 21 22 23 7 1 All manuals and user guides at all guides com ...

Page 29: ...eri 12 52200052 Washer Scheibe M12 DIN125 5 8ZN 14 Rondelle Aluslevy 13 52117108 Lock nut Schlossmutter M10 DIN985 88ZN 1 Écrou à mâchoires Lukitusmutteri 14 44073240 Washer Scheibe 1 Rondelle Aluslevy 15 54562509 Glide bearing Gleitlager 2 Palier á glissement Liukulaakeri 16 52813151 Cotter Splint 5x50 DIN94 1 Fric Saksisokka 17 Castle nut Kronenmutter M36x1 5 DIN937 1 Écrou grénelé Kruunumutteri...

Page 30: ...hrung 1 Guide Ohjain 4 58222130 Piston Kolben 1 Piston Mäntä 5 58217894 Spring Feder 1 Ressort Työkalujousi 6 54591052 Bearing Lager 2 Palier Nivellaakeri 7 Seal Dichtung 1 Joint Varrentiiviste 8 Seal ring Dichtung 1 Anneau d étanchéité Luovutin 9 O ring O ring 1 Joint torique O rengas 10 O ring O ring 1 Joint torique O rengas 11 Piston seal Kolbendichtung 1 Joint de piston Männäntiiviste 12 52231...

Page 31: ...All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 32: ...VARIO 101 32 56044803 63 36 230 Hydraulic cylinder Hydraulik zylinder Cylindre hydraulique Hydraulisylinteri 1 2 4 3 5 6 7 8 9 10 11 12 12 13 13 14 14 15 All manuals and user guides at all guides com ...

Page 33: ...ge Lukkorengas 6 Seal ring Dichtungsring 1 Joint Tiivisterengas 7 Seal ring Dichtungsring 1 Joint Tiivisterengas 8 Piston seal Kolbendichtung 1 Joint de piston Männäntiiviste 9 O ring O Ring 1 O bague O rengas 10 O ring O Ring 1 O bague O rengas 11 52111085 Nut Mutter M20x2 DIN936 8 8ZN 1 Écrou Mutteri 12 52401015 Grease nipple Schmiernippel AR1 8 2 Graisseur Rasvanippa 13 54591078 Link bearing Ge...

Page 34: ...3300936 Hydraulic steering compl Hydraulische steuerung komplet Direction hydraulique compl Hydraulinen aisaohjaus koonta 1 2 3 4 5 6 7 7 8 9 10 10 4 5 8 10 6 9 10 11 11 All manuals and user guides at all guides com ...

Page 35: ... 2 5m 2 Ensemble de tuyaux Letkuasetelma 4 52432010 Double fitting Doppelnippel R3 8 1 2 2 Double embout Kaksoisnippa 5 52449022 Quick fitting Schnappkupplung R1 2 2 Accouplement rapide Pikaliitinnippa 6 52443678 T fitting T Nippel R3 8 2 Raccord T T nippa 7 52442357 Angle fitting Winkelnippel RK3 8 R3 8 90o 2 Raccord d angle Kulmanippa 8 54922141 Cap Schutzstopfen 2 Capuchon Suojahattu 9 52435765...

Page 36: ...VARIO 101 36 VARIO 4WD HYDRAULICS HYDRAULIK HYDRAULIQUE HYDRAULIIKKA 13 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 37: ...7 52442761 Angle nipple Vinkelnippel R1 4 2 Embout coudé Kulmanippa 8 52391034 Usit ring Usit Dichtung 3 Bague usit Usit rengas 9 52390200 Usit ring Usit Dichtung 10 Bague usit Usit rengas 10 52432051 Double fitting Doppelnippel R1 2 6 Double embout Kaksoisnippa 11 52442365 Angle nipple Vinkelnippel R1 2 R1 2 2 Embout coudé Kulmanippa 12 52080207 Plug Stopfen R1 2 2 Bouchon Tulppa 13 52081130 Plug...

Page 38: ...ier Laakeri 3 58221730 Seal Dichtung 1 Joint Tiiviste 4 58221720 Castle nut Kronenmutter M39X2 1 Ecrou crénelé Kruunumutteri 5 58220559 Split pin Scherensplint 1 Goupille fendue Saksisokka 6 58220534 Dust cover Schutzkappe ø90 1 Couvercle pare poussière Pölysuoja 7 58214584 Bolt Bolzen M18X1 5X49 6 Boulon Pultti 8 58214537 Nut Mutter M18X1 5 6 Écrou Mutteri 9 58220658 Grease nipple Schmiernippel M...

Page 39: ...pl square axle Nabe mit Bremse 6 Bolzen komplet quadrat Achse Moyeu avec frein 6 boulons compl axe de rectangle Jarrullinen napa 6 pulttinen koonta neliöakseli 3 6 5 4 10 7 9 8 1 17 2 15 13 12 16 15 14 11 All manuals and user guides at all guides com ...

Page 40: ... Schutzkappe ø90 1 Couvercle pare poussière Pölysuoja 8 58220559 Split pin Scherensplint 1 Goupille fendue Saksisokka 9 58221720 Castle nut Kronenmutter M39X2 1 Écrou crénelé Kruunumutteri 10 58214537 Nut Mutter M18X1 5 6 Écrou Mutteri 11 58221730 Seal Dichtung 1 Joint Tiiviste 12 58214503 Brake cylinder Bremszylinder 1 Cylindre de frein Jarrusylinteri 13 58214511 Seal kit Dichtungsatz 1 Joint tor...

Page 41: ...ksisokka 3 58218041 Castle nut Kronenmutter M45X2 1 Ecrou crénelé Kruunumutteri 4 58218017 Bearing Lager 1 Palier Kuulalaakeri 5 58220658 Grease nipple Schmiernippel 1 Graisseur Rasvanippa 6 81734576 Housing Gehäuse incl parts 4 7 9 1 Carter Laakeripesä 7 58218025 Bearing Lager 1 Palier Kuulalaakeri 8 58218033 Seal plate Dichtung 1 Plaque d étanchéité Tiivistelevy 9 58218165 Bolt Bolzen M20X1 5 8 ...

Page 42: ...8 Hub with brake 8 bolts compl Nabe mit Bremse 8 Bolzen komplet Moyeu avec frein 8 boulons compl Jarrullinen napa 8 pulttinen koonta 15 2 9 10 11 17 1 13 14 3 6 5 3 7 4 12 16 8 All manuals and user guides at all guides com ...

Page 43: ... ring 4 O bague O rengas 7 58218018 Brake axle Bremsachse 1 Essieu de frein Jarruakseli 8 58218074 Nut Mutter 8 Ècrou Mutteri 9 52813193 Split pin Scherensplint 6 0 x 60 1 Goupille fendue Saksisokka 10 58218041 Castle nut Kronenmutter 1 Ècrou crénelé Kruunumutteri 11 58218017 Bearing Lager 1 Palier Kuulalaakeri 12 58220658 Grease nipple Schmiernippel M8 1 Graisseur Rasvanippa 13 58218025 Bearing L...

Page 44: ...2340 Angle nipple Winkelnippel RK1 4 2 Raccord d angle Kulmanippa 4 52432119 Double fitting Doppelnippel R1 4 R3 8 1 Raccord double Kaksoisnippa 5 04092610 Hose assy Schlauchsatz 1 Ensemble de tuyaux Jarruletkusarja 6 43309530 Brake pressure limiter optional 1 Bremsdruckbegrenzer option Limiteur de pression de freinage en option Jarrupaineen rajoitus lisävaruste 7 54922141 Cap Schutzstopfen 1 Capu...

Page 45: ...iili 3 52432010 Double fitting Doppelnippel R3 8 1 2 2 Raccord double Kaksoisnippa 4 52390556 Usit ring Usit Ring U17 4x24 0x1 5 4 Anneau d étanchéité Usit rengas 5 52443678 T fitting T nippel R3 8 1 Raccord T T nippa 6 52432028 Double fitting Doppelnippel R3 8 1 Raccord double Kaksoisnippa 7 52390200 Usit ring Usit Ring U21 5x28 7x2 5 2 Anneau d étanchéité Usit rengas 8 52435765 Connecting fittin...

Page 46: ...ta 3 Tyres compl Reifen komplet 16 70 20 TT PR14 1 Tuyau de cylindre Rengas koonta 4 Tyres compl Reifen komplet 400 60 15 5 ELS PR14 1 Tuyau de cylindre Rengas koonta 5 Tyres compl Reifen komplet 500 55 17 ELS PR12 1 Tuyau de cylindre Rengas koonta 6 Tyres compl Reifen komplet 550 45 22 5 ELS F328 PR16 1 Tuyau de cylindre Rengas koonta 7 Tyres compl Reifen komplet 500 60 22 5 F328 PR16 1 Tuyau de ...

Page 47: ...All manuals and user guides at all guides com ...

Page 48: ...All manuals and user guides at all guides com ...

Page 49: ... 6 FIN 74 510 IISALMI FINLAND misuse of the product inadequate maintenance modifications of the product made without the manufacture s consent The warranty is effective only if the lower portion of this page is com pleted and returned to the manufacturer within 14 days of receipt of the product GUARANTEE Important Before putting your FARMI to use be sure to read the instruction and service booklet...

Page 50: ...er s tel Product and type Serial number Date of delivery ____ ____ 20____ Dealer Dealer s address Customer s tel Product and type Serial number Return to the manufacturer Customer Customer s address Dealer s tel Notes All manuals and user guides at all guides com ...

Page 51: ...All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 52: ...All manuals and user guides at all guides com ...

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