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Farmi Forest Corporation 100, Operation, Maintenance And Spare Parts Manual

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Farmi Forest Corporation 100 Operation, Maintenance And Spare Parts Manual Download Page 2

FARMI 100

2

WARNING SYMBOLS IN THIS MANUAL

•  imminent danger which could cause serious personal injury or death

•  danger which could cause personal injury

•  conditions or misuse that could damage equipment or machinery

NOTE!

•  reminders, such as for performing checks or carrying out maintenance  

or repair procedures

INTRODUCTION

This manual includes the information and maintenance instructions required for operating the machine in the 

optimal manner.

 

Although you have experience in using this kind of machinery, read the operation and maintenance instruc-

tions carefully since they include information enabling efficient and safe operation. Regular maintenance is the 

best way to guarantee the efficient and economical performance of the machine.

Each and every operator must read, understand, and follow all safety instructions 

and procedures.

CUSTOMER FEEDBACK

We are happy to receive your opinions and suggestions for improvements by mail, fax or e-mail.

All implemented suggestions for improvements will be rewarded.

WARNING!

!

CAUTION!

!

!

DANGER!

CAUTION!

!

Summary of Contents for 100

Page 1: ... Tel 358 0 17 83 241 Fax 358 0 17 8324 372 www farmiforest fi OPERATION MAINTENANCE AND SPARE PARTS MANUAL READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE FROM MACHINE 44085060 A EN 041111 NK FOREST TRAILER TRANSLATION OF THE INSTRUCTION MANUAL ...

Page 2: ...ine in the optimal manner Although you have experience in using this kind of machinery read the operation and maintenance instruc tions carefully since they include information enabling efficient and safe operation Regular maintenance is the best way to guarantee the efficient and economical performance of the machine Each and every operator must read understand and follow all safety instructions ...

Page 3: ...armi Machine denomination Forest trailer Machine type FARMI 100 Machine series number Herewith we declare that the machine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42 EC The following harmonized standards have been applied for the conceptional design of the machine SFS EN ISO 12100 SFS EN ISO 4254 1 Iisalmi 4 11 2011 Place date Juha Hallivuo...

Page 4: ...ct Registration form within 30 days after the receipt of the product to get full product warranty and additional information on your product If it is not possible for you to register via internet please register as follows Complete the registration form on the last pages of this manual and return it to us within 30 days after the receipt of the product ...

Page 5: ...PARTS 10 STICKERS AND SIGNS 10 TECHNICAL DATA 11 ASSEMBLY 12 INSTRUCTIONS FOR USE 12 PRE OPERATION CHECKS 12 DRIVING 12 MOUNTING DISMOUNTING AND PARKING OF TRAILER CRANE COMBINATION 13 HYDRAULIC STEERING 14 LUBRICATION INSTRUCTIONS 15 TROUBLESHOOTING TABLE 15 MAINTENANCE 16 FARMI 100 20 FARMI 100 22 HOSE ASSY TWO HUBS WITH BRAKES 24 HOSE ASSY ONE HUB WITH BRAKES 24 HYDRAULIC STEERING 25 6 BOLTS HU...

Page 6: ... untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to the machine STARTING Familiarize yourself thoroughly with the use ope ration and controls of the machine and its equip ment before starting Familiarize yourself with the capacities and limita tions of the machine and its eq...

Page 7: ... or altered Never start up or use the machine without all the safe ty devices and protectors in place Also check the universal joint s safety equipment and joins Never insert any body part into the machine with the engine running If any faults arise that may jeopardize occupatio nal safety turn off the machine During operation the machine s operator is res ponsible for safety in the whole work are...

Page 8: ...king order Check the weight of the machine before lifting it Choose lifting trajectories so that they do not cause any danger Many countries have specific legislation on lifting hoisting cables and hoists Always comply with local safety regulations OILS AND LUBRICATION Always use the oil types recommended by the manufacturer Other types of oil may cause faults or improper operation of the equipmen...

Page 9: ...t you are not fully familiar with 9 Never carry out repairs of the hydraulic circuit when the system is pressurized When pressuri zed the oil spray can penetrate the skin and cause mortal danger 10 Never work below a device or component that is only being held up by hydraulics Use separate supports when carrying our maintenance or re pairs Do not disconnect cylinders or their valves until the mach...

Page 10: ...lates must be found on the machine Replace missing stickers or plates immediately 1 Machine plate FARMI 100 40146740 4 FARMI sticker 40146900 3 100 sticker 40147350 1 Screen 2 Central beam 3 Draw bar 4 Bogie 5 Hub 6 Stake 7 Tyre 8 Support leg 9 Draw bar eye 10 Mounting plate for crane ...

Page 11: ... 10 000 Own weight with support legs kg 1680 1750 Loading area m2 2 3 Ground clearance mm 550 Hydraulic steering with 2 cylinders Tyres 400 60 15 5 14PR offset 15 Recommended cranes FARMI 4581 FARMI 4670 Ground clearance up to the bottom of the tandem bogie without load ...

Page 12: ...ne breakage or user injury Before starting the machine ensure that it is in working order Check for any wear and tear or damage Repair any damages that affect the machine s operation immediately Never use the trailer for other purposes than those for which it is designed PRE OPERATION CHECKS Check the oil level in the vehicle hydraulic system Ensure that the trailer is correctly coupled to the veh...

Page 13: ...ic hoses of the crane to the tractor see chapter Connection to hydraulic unit for details 4 Make sure the support legs are in the transport position 5 If the trailer is equipped with a brake connect the brake s connections and hoses to the tractor Before driving with the machine ensure correct functioning of the brake 6 Remove all locking elements placed in front of behind the tires Please ensure ...

Page 14: ...um permissible value Always bleed the hydraulic system before using the hydraulic steering 1 Attach the trailer to the tractor 2 Remove all locking elements placed in front of be hind the tires 3 Make sure there is nobody in the danger zone of the forest trailer crane combination 4 Connect the hoses of the hydraulic steering to the tractor 5 Open the multi way valve slightly and with cauti on to o...

Page 15: ...use appropriate tools that are in good condition Keep flammable items away from open fire RECOMMENDED LUBRICANTS Brand Type BP Energrease LS EP2 L21M EXXON Beacon EP2 Multipurpose GR Moly MOBIL Mobilux EP2 Mobil Grease MP Special SHELL Alvania EP Grease 2 UNION TEXACO Marfak Multi purpose 2 Molytex Grease 2 TEBOIL Universal CLS TROUBLESHOOTING TABLE PROBLEM CAUSED BY MEASURES BRAKE IS INEFFECTIVE ...

Page 16: ...ce a year General Check cylinders and leakages in hoses Check pins and lockings Check fastening bolts Check the condition of primary structures Drawbar eye Lubricate axis of rotation of the drawbar eye Check torque of the mounting screws Drawbar joint Lubricate slide bearings Check torque of the jour nal Hydraulic stee ring cylinder Lubricate swing bearings Check condition of pis ton rod and pisto...

Page 17: ...d the brake drum before as sembly Slightly lubricate the articulated joints REPLACING BEARINGS When installing bearing sleeves use an appropriate drift Make sure that the new bearing s grease hole meets the nipple If the bearings have grease pockets fill these with Vaseline PRESSURE MEASUREMENT Always make the adjustments with the manometer in place The main pressure is measured from the measu rin...

Page 18: ...FARMI 100 18 ...

Page 19: ...FARMI 100 19 ...

Page 20: ...ctite 2701 1 10 9 8 6 5 3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 22 31 39 38 37 36 35 34 33 32 4 3 4 6 4 2 4 4 27 1 4 5 4 1 4 7 40 41 49 48 47 46 45 44 43 42 4 5 27 6 27 8 27 7 27 5 27 4 27 3 27 2 27 33 27 29 43 47 34 ...

Page 21: ... Bogie beam with brakes 1 13 44081300 Draw bar 1 14 44081210 Bogie beam without brakes 2 15 44081450 Bogie with brakes right 1 16 44081460 Bogie with brakes left 1 17 44085320 Bogie beam two hubs with brakes 2 18 44081530 Parking support 1 19 44081760 Draw bar pin 1 20 44082050 Draw bar locking pin 1 21 44082080 Bogie pin 2 22 44082090 Cylinder pin D35 4 23 44082100 Cylinder pin D30 4 24 44082110 ...

Page 22: ...ctite 2701 1 10 9 8 6 5 3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 22 31 39 38 37 36 35 34 33 32 4 3 4 6 4 2 4 4 27 1 4 5 4 1 4 7 40 41 49 48 47 46 45 44 43 42 4 5 27 6 27 8 27 7 27 5 27 4 27 3 27 2 27 33 27 29 43 47 34 ...

Page 23: ...31 10 9ZN 4 36 52062338 Screw M20X200 DIN931 88ZN 4 37 52062601 Screw M16X150 DIN931 88ZN 4 38 56094576 Screw M16X50 DIN912 12 9 6 39 52063898 Screw M16x35 DIN933 88ZN 1 40 52117314 Lock nut M36 DIN985 1 41 52117306 Lock nut M30 DIN985 8ZN 2 42 52117207 Lock nut M20 DIN985 8ZN 4 43 52117165 Lock nut M16 DIN985 8ZN 5 44 52211075 Spring washer M16 DIN127 ZN 6 45 52200110 Washer M30 DIN126 58ZN 2 46 ...

Page 24: ...761 Angle nipple R1 4 04510 04 90ast 4 4 52434024 Double fitting R1 4 M10X1 4 5 52390671 Cu ring 10X14X1 0 4 Part Order no Description Remarks Qty 1 04081240 FARMI 100J Hose assy 1 1 1 56516511 Hose assy S1 4 S L 6 2 2 1 2 52432226 Double fitting R1 4 1 2 1 1 3 52390382 Cu ring 21X28X1 5 1 1 4 52449022 Quick fitting 1 2 SK 1 1 5 54922141 Plug 1 2 1 1 6 56517261 Hose assy V1 4 S L 2 1 m 2 2 5244366...

Page 25: ...2 Quick fitting 1 2 SK 2 5 54922141 Plug 1 2 2 6 52390200 Usit ring U21 54X28 58X2 49 2 7 52443678 T nipple R3 8 702 6 2 8 52432028 Double fitting R3 8 4 9 52390556 Usit ring U17 28X23 8X2 03 4 10 56521024 Hose assy V3 8 S L 0 35 m 2 11 44083290 Hose assy V3 8 S L 0 62 m 2 12 44083300 Hose assy S3 8 S UK R1 2 L 2 3 m 2 24083280 HYDRAULIC STEERING ...

Page 26: ... 1 1 54839852 Outer bearing 1 1 2 54839853 Inner bearing 1 1 3 54839854 Grease nipple 1 1 4 58214594 Bolt M18X1 5X62 6 2 54839855 Brake shoe 2 3 58220542 Retaining ring 1 4 58221730 Seal 120X80X12 1 5 58214529 Brake axle 1 6 54843362 Brake lever 1 7 58220526 Castle nut 1 8 58220559 Split pin 1 9 58220534 Dust cover 1 10 58214537 Nut M18x1 5 DIN74361A 6 ...

Page 27: ... Remarks Qty 1 58220534 Dust cover 1 2 52813235 Split pin 6X50 DIN94 ZN 1 3 58220526 Castle nut 1 4 58220492 Bearing 1 5 58220658 Grease nipple 1 6 Hub 1 7 58220500 Bearing 1 8 58221730 Seal 1 9 58214584 Bolt M18X1 5X49 6 10 58214537 Nut M18X1 5 6 11 58220542 Retaining ring 1 12 58220666 Grease valve 1 ...

Page 28: ...FARMI 100 28 ...

Page 29: ...ut the manufacturer s permission insufficient maintenance non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs will be con ducted by Farmi Forest Oy or an authorized expert The warranty is valid only if the bottom part of this page is filled in and returned to the manufacturer within 14 days of receipt of the produc...

Page 30: ...dress Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Customer s tel E mail Product and type Serial number PRODUCT REGISTRATION FORM ...

Page 31: ......

Page 32: ...Farmi Forest Corporation Ahmolantie 6 FIN 74510 Iisalmi Finland Puh 358 0 17 83 241 Fax 358 0 17 8324 372 www farmiforest fi ...

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