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Manual

 

KOMPAKTOMAT K500PS | K600PS | K700PS | K800PS | K1000PS 

 

 56 

 

CONTENTS 

BASIC DESCRIPTION OF THE KOMPAKTOMAT MACHINE ........................................................................ 4 
Machine limit parameters ....................................................................................................................... 7 
Safety statement ..................................................................................................................................... 7 
A. 

GENERAL INSTRUCTIONS FOR USE ................................................................................................. 7 

Protective tools ....................................................................................................................................... 8 
B. 

MACHINE TRANSPORT USING TRANSPORT MEANS ....................................................................... 8 

C. 

MACHINE HANDLING USING LIFTING EQUIPMENT ........................................................................ 9 

D. 

WORK SAFETY LABELS..................................................................................................................... 9 

1. 

DESCRIPTION ................................................................................................................................ 15 

2. 

AGREGATION TO A TRACTOR ....................................................................................................... 16 

3. 

WORKING PARTS .......................................................................................................................... 16 

4. 

MACHINE ASSEMBLY AT THE CUSTOMER .................................................................................... 19 

5. 

COMMISSIONING .......................................................................................................................... 19 

5.1 

Agregation to a tractor .......................................................................................................... 20 

5.2 

Hydraulic of the machine ...................................................................................................... 21 

5.3 

Folding and unfolding the machine ....................................................................................... 26 

5.3.1 

Putting the machine into transport position ................................................................. 26 

5.3.2 

Putting the machine into the working position ............................................................ 28 

6. 

MACHINE TRANSPORT ON ROADS ............................................................................................... 31 

7. 

ADJUSTING THE WORKING PARTS OF THE MACHINE .................................................................. 32 

7.1 

Adjusting the position and depth of the track cultivators .................................................... 32 

7.2 

Adjusting the spring-mounted front leveller ......................................................................... 33 

7.3 

Adjusting the components of working rollers ....................................................................... 35 

7.3.1 

RR- ring rollers ............................................................................................................... 35 

7.4 

Adjusting the depth of the share section .............................................................................. 35 

7.4.1 

MCD- mechanical depth setting .................................................................................... 36 

7.4.2 

HD- hydraulic depth setting .......................................................................................... 36 

7.5 

Adjusting the leveller height behind shares .......................................................................... 37 

7.6 

Setting the finishing section features .................................................................................... 37 

7.6.1 

Setting the angle of the rear leveller ............................................................................. 37 

7.6.2 

Setting the pressure of the finishing roller .................................................................... 38 

8. 

Side frame folding drawbars......................................................................................................... 39 

8.1 

Adjusting the folding drawbar spring -Lp .............................................................................. 39 

8.2 

Adjusting the lenght of the drawbar -Lt ................................................................................ 40 

9. 

AGGREGATION WITH OTHER EQUIPMENT ................................................................................... 42 

9.1 

Transport position of the Kompaktomat three-point hitch arms ......................................... 43 

9.2 

Working position of the Kompaktomat three-point hitch arms ........................................... 44 

9.3 

Aggregation with pneumatic drill machine ........................................................................... 44 

10. 

MAINTENANCE AND REPAIRS OF THE MACHINE ...................................................................... 46 

10.1 

Lubrication plan for the machine ...................................................................................... 48 

10.2 

Replacement of worn shares ............................................................................................. 49 

10.2.1 

Replacement of worn shares on the central frame ...................................................... 49 

10.2.2 

Replacement of worn shares of the side frame ............................................................ 49 

10.3 

Specification of spare parts for axles ................................................................................ 49 

11. 

MACHINE STORAGE – LONG-TERM MACHINE SHUTDOWN: .................................................... 50 

12. 

PROTECTION OF ENVIRONMENT............................................................................................... 50 

13. 

MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY ...................................................................... 50 

14. 

SERVICING AND WARRANTY CONDITIONS ................................................................................ 51 

CE Certificate of Conformity .................................................................................................... 52 

 

 
 
 

Summary of Contents for KOMPAKTOMAT K500PS

Page 1: ...cz I 46504931 DI CZ46504931 Farmet a s Ji inkov 276 552 03 esk Skalice CZ telefon 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 OPERATING MANUAL KOMPAKTOMAT K500PS K600PS K700PS K800PS K100...

Page 2: ...machine serial number must be stated whenever ordering spare parts for possible repairs The production label is located on the middle frame near the tow bar Use only original spare parts for these mac...

Page 3: ...ting the depth of the share section 35 7 4 1 MCD mechanical depth setting 36 7 4 2 HD hydraulic depth setting 36 7 5 Adjusting the leveller height behind shares 37 7 6 Setting the finishing section fe...

Page 4: ...carried machine consists of the following parts Carrier bar for connecting to the three point hitch of the pulling vehicle Towing forks with adjustable tractor track cultivators Supporting frames of t...

Page 5: ...all K80 Requirement for the hydraulic system of the tractor STANDARD EQUIPMENT Side frame folding circuit Pressure in the circuit 200bar 2 sockets for snap coupling ISO 12 5 STANDARD EQUIPMENT Axle li...

Page 6: ...30 mm ABOVE STANDARD EQUIPMENT Fixed bottom hitch aggregation mechanism Pin 50mm Pin 70mm Ball K80 Requirement for the hydraulic system of the tractor STANDARD EQUIPMENT Side frame folding circuit Pre...

Page 7: ...achine Chapter A and 3 The User bears the risk Immediately remove especially the failures that may negatively affect safety A 3 7 Machine operation may be performed by a person authorised by the opera...

Page 8: ...time when working with the machine A 11 24 The operator must not consume alcohol medicines narcotic and hallucinogenic substances that decrease his attention and coordination capabilities while using...

Page 9: ...E FRAME kg 1000 EXTERIOR LEFT SIDE FRAME kg 1000 AXLE kg 350 350 500 500 500 MACHINE kg 4150 4600 5100 5500 7000 D WORK SAFETY LABELS Warning safety labels serve for operator protection THE FOLLOWING...

Page 10: ...maintain safe distance from the electric appliances P 50 H Stay outside the reach of the unsecured side frames of the machine P 53 H Do not approach the rotary parts of the machine unless they are sta...

Page 11: ...anual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 11 56 K500PS K600PS K700PS K800PS Rear view P37H P53H P37H P53H P39H P50H P39H P50H P1H P2H P6H P101H P101H P13H P101H P13H P20H P20H P13H P1H P1H...

Page 12: ...Manual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 12 56 K500PS K600PS K700PS K800PS Front view P37H P53H P37H P53H P39H P50H P39H P50H P1H P20H P20H K800PS m17807...

Page 13: ...MPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 13 56 K1000PS Rear view P37H P53H P37H P53H P37H P53H P37H P53H P1H P2H P6H P101H P39H P50H P39H P50H P39H P50H P39H P50H P101H P13H P101H P13H P20H P20H...

Page 14: ...Manual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 14 56 K1000PS Front view P37H P53H P37H P53H P37H P53H P37H P53H P39H P50H P39H P50H P39H P50H P39H P50H P101H P13H P101H P13H P1H K1000PS m17807...

Page 15: ...tion is designed as a single independent hydraulic circuit controlled by the driver in the tractor cabin The Kompaktomat machines meet the regulations for road traffic width up to 3m height up to 4m T...

Page 16: ...soil where there is no risk of formation of wet clods Possibility of mechanical depth setting up to 80mm Possibility of setting the position directly behind the tractor wheels CC Track Cultivator wit...

Page 17: ...t suitable for more humid soils Not suitable for soils with a large quantity of rocks This type of roller can be used as the REAR roller only DCR Double row Cross kill Roller 40 cm 40 cm 175 kg m Qual...

Page 18: ...behind shares All area processing Suitable for light soils Suitable for medium soils Suitable for heavy soils Suitable for rocky soils Suitable for wet soils Resistance to clogging MAX MIN LEVELLING...

Page 19: ...pment during its assembly is in accordance with chapter C p 9 Example of a loaded machine K800PS on the truck platform Unloading the K800PS machine from the truck platform using a forklift truck 5 COM...

Page 20: ...chine The operator is obliged to lower the machine to the ground and secure the set against movement before leaving the tractor cabin When connecting no persons may stay in the space between the tract...

Page 21: ...y when the hydraulic circuits of the machine and the tractor aggregate are in a pressure less condition The hydraulic system is under high pressure Regularly check for leaks and immediately remove obv...

Page 22: ...ation are used in the circuit The precise position can be found in the Spare Parts Catalogue HYDRAULIC CIRCUIT FOR FRONT LEVELLER POSITION CONTROL TWO BLUE RINGS Pressurizing this branch of the circui...

Page 23: ...ders of leveller control 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of share depth control 4 Hydraulic closi...

Page 24: ...the axle cylinders 5 Hydraulic cylinders of side frame unfolding 6 Hydraulic closing valve of cylinders for side frame unfolding 7 Closing taps for the control of cylinders for side frame unfolding 8...

Page 25: ...the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of leveller control 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hyd...

Page 26: ...ding or unfolding check the side frames and have them continuously fold into the end position to the stoppers 5 3 1 PUTTING THE MACHINE INTO TRANSPORT POSITION LIFT THE MACHINE UP ON THE AXLE o Lift t...

Page 27: ...LDING K1000PS o When the folding of the machine into the transport position is complete the side frames must be secured by setting the ball valves on the front piston rods into the closed position SEC...

Page 28: ...LLOW RINGS from the driver s position into the floating position to lower the machine down to the end thus achieving the transport position of 4m 5 3 2 PUTTING THE MACHINE INTO THE WORKING POSITION RE...

Page 29: ...ed i e the machine unfolds automatically when the circuit is pressurized Pressurize the circuit until the machine is fully unfolded and the piston rods are completely drawn in o A pressure accumulator...

Page 30: ...it MARKED WITH YELLOW RINGS from the driver s position into the floating position to lower the machine down to the end thus achieving the transport position of 4m PLACE THE MACHINE ON THE WORKING ROLL...

Page 31: ...ting the machine to the tractor for reason of a change of the axle load The driving properties of the set also change depending on the terrain nature adapt the manner of driving to these conditions Th...

Page 32: ...tractor track cultivator position can be adjusted either by height or length as needed When adjusting the track cultivator position always observe generally valid labour safety regulations Correct po...

Page 33: ...same time The front leveller is a very important part of the machine It contributes largely to the levelling ability of the Kompaktomat machines Therefore it is important to adjust it properly As for...

Page 34: ...e working rollers 7 2 1 FL Front Fixed Serrated Levelling Bar The automatic release of the leveller is protected by a draw spring The spring is factory set to the length of 340mm however it is possibl...

Page 35: ...tic conditions FRONT RING ROLERS Deflector setting options 1 Angle setting 2 Height setting REAR RING ROLLERS Deflector setting options 1 Angle setting 2 Height setting 7 4 ADJUSTING THE DEPTH OF THE...

Page 36: ...MECHANICAL DEPTH SETTING Standardly the depth is set mechanically by turning the handle manually Each working section of the machine is controlled individually The depth setting is increased by turnin...

Page 37: ...t position of the leveller affects the resulting quality of processing o The correctly set leveller ensures that no tracks after the last row of shares are visible o The position of the leveller is se...

Page 38: ...two angles of the leveller by turning the backstop Smaller preloading red rotation of the backstop Greater preloading blue rotation of the backstop There is a differentiating groove on the backstop f...

Page 39: ...red disassembled and the length of the rod may change during shipping when compared with the factory settings 8 1 ADJUSTING THE FOLDING DRAWBAR SPRING LP Always adjust the length of the spring when th...

Page 40: ...valid labour safety regulations Recommendations when to change the length of the drawbar Lt 8 2 1 SHORTENING THE DRAWBAR o The piston rod is maximally drawn out when the side frames have been folded...

Page 41: ...PS 41 56 Proceed as follows Unfold the machine into the working position changing the pin of the drawbar joint to the side frame lift off the drawbar from the side frame turn the nut of the drawbar Wh...

Page 42: ...n driving such a set always observe valid road traffic regulations When working with the set of TRACTOR KOMPAKTOMAT OTHER EQUIPMENT always observe the labour safety rules for working with Kompaktomat...

Page 43: ...00PS 43 56 M Ft K1 Fn K2 L K2 9 1 TRANSPORT POSITION OF THE KOMPAKTOMAT THREE POINT HITCH ARMS Before driving the set on roads you have to secure the arms of the Kompaktomat hitch against movement upw...

Page 44: ...re and rear roller of Kompaktomat for which the Manufacturer shall not be liable 9 3 AGGREGATION WITH PNEUMATIC DRILL MACHINE Pneumatic drill machines that have a fan driven by a fluid motor not a dri...

Page 45: ...port of hydraulic oil from the tractor to the drill machine As the seed drills have various marker control systems it is possible to use hydraulic circuits for marker control in Kompaktomat These circ...

Page 46: ...put the operator in danger by fall or other movement When repairing the unfolded machine parts use a suitable support device leaning against labelled places or appropriate places For attaching the mac...

Page 47: ...r beam M12 12 9 111Nm Screws of arrow shares M16 8 8 188Nm Securing screws of the extensible beams for track cultivators M16 8 8 50Nm Swing screws on track cultivators M16 8 8 60Nm Suspending share fr...

Page 48: ...ubrication PLACE FOR LUBRICATION INTERVAL LUBRICANT Controlling handle Always before work with the machine Always after the work and before putting the machine out of operation Plastic lubricant accor...

Page 49: ...tractors TPH with the aggregated machine to the maximum position and secure it against falling Then you can replace the worn shares Replacement of shares on the central frame 10 2 2 REPLACEMENT OF WOR...

Page 50: ...circuit secure the piston rods with ball valves Lowering the height of the machine on the axle when laying it off 12 PROTECTION OF ENVIRONMENT Check the tightness of the hydraulic system regularly Re...

Page 51: ...ng manual 14 2 3 The warranty does not apply to wearable spare parts i e regular mechanical wear and tear of replaceable parts of the working sections shares edges etc 14 2 4 The warranty does not app...

Page 52: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Page 53: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Page 54: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Page 55: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Page 56: ...I v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 200...

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