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Shipping Bundles - 480 Grain Cleaner

Shipping Kit And Bundle Numbers 

The following is a list of Kit Numbers for this product and the Bundle Numbers, Descriptions, and 
Quantities for each Kit.

Quantity

Bundle Number

Description

Y480 - 480 Grain Cleaner
1

F0617

#480 Crate

Y482 - 480 Grain Cleaner
1

F0618

#480 Crate w/shroud and fines auger

Y481 - Trash Pan And Side Panel Option
1

F4520

Side Panels, Trash Pan Ends

1

F4522

Trash Pan Trough

1

F4523

Carton of Parts

Y811S - 8" x 11' Utility Auger Option
1

F1419

Tube and Flighting

1

F1405

Intake Assembly

1

F1307

Belt Guard

1

F1413

Flow Control

1

F1410

Carton of Parts

 
NOTE: Screens and Motor (3 hp) are not included with the grain cleaner. See following page.

Optional Bundle Numbers

The following is a list of options available for the Kits listed above.

1

Y207

Set of Two Implement Tires

1

F0019

Reflective Safety Decal Package

1

F0021

Safety Light Kit

Summary of Contents for 480

Page 1: ...Grain Cleaner Model 480 Operator and Parts Manual 082010 FK328 ...

Page 2: ......

Page 3: ... 14 Service 14 Storage 14 BoltTorque 14 Checking BoltTorque 14 Parts Drawings 15 Grain Cleaner Drawings 15 Intake Auger Swivel Arm Drawing 19 Grain Cleaner Parts List 20 Shipping Kit and Bundle Numbers 25 Grain Cleaner Screens 26 Warranty 28 Manufacturer s statement for technical reasons Buhler Industries Inc reserves the right to modify machinery design and specifications provided herein without ...

Page 4: ...eatures include sealed bearings high grade steel and oven baked paint Together with a solid 1 1 2 center shaft and 3 16 formed channel frame they guarantee rugged reliable operation for years to come Keep this manual handy for frequent reference All new operators or owners must review the manual before using the equipment and at least annually thereafter Contact your Farm King Dealer if you need a...

Page 5: ...mended precautions The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Caution The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Warning The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or seri...

Page 6: ...nd machine controls in neutral before starting Operate only with ROPS and seatbelt equipped tractors Do not operate inside a building unless there is adequate ventilation Ensure all shields are in place and in good condition before operating Make certain electric motors are grounded Operation Safety Do not permit riders Do not wear loose fitting clothing during operation Transport Safety ReviewTra...

Page 7: ... an area away from human activity Do not permit children to play on or around the stored machine Support the frame on stands and blocks to provide a secure base Safety Signs The following illustration shows the approximate location and detail of safety signs Keep all safety signs clean and legible and replace any that are damaged or missing When original parts are replaced any safety signs affixed...

Page 8: ...2 x 1 1 4 hex bolts Mount the jack 13 to the round sleeve on the hitch brace The jack is used when hooking up the cleaner for towing and to adjust the slope of the cleaner Insert the two front legs 14 and lock in place using a 1 2 x 4 1 2 pin 15 and a spring clip If the cleaner is purchased with a trash pan the next step should be the pan assembly step 11 These instructions follow the instructions...

Page 9: ...ay on the reducer shaft faces to the inside of the cleaner Use 7 16 x 1 3 4 hex bolts lock washers and hex nuts A 3 double pulley 66 is mounted on the inside of the reducer shaft and an 18 double pulley 62 is mounted on the outside The 2 1 2 long key 77 is used on the 18 pulley See page 16 for drawing 7 Bolt the motor mount 67 to the front frame with two motor mount clamps 69 using 3 8 x 1 1 4 hex...

Page 10: ...rum Pin all three sections to the cone at the ends and joints using 1 4 x 3 4 self tapping screws and flat washers and then strap the ends and center using straps 45 46 47 Tighten straps with 1 4 x 2 1 2 round head bolts and hex nuts After strapping all the remaining self tapping screws are inserted in the cone Assemble the three pieces of the drum around the outer drum A convenient way to hold th...

Page 11: ...hers and hex nuts Assemble the bottom bearing 106 using bearing cup 115 with 5 16 x 3 4 hex bolts lock washers and hex nuts Clamp the flow control assembly to the tube positioned so the washer welded to the rod acts as a stop when the intake is completely uncovered by the flow control slide The threaded rods on the motor mount assembly 118 are inserted through the two holes in the end plate at the...

Page 12: ...tructions 480 Grain Cleaner Operation Instructions Theory of Operation of Grain Cleaner Rotation Direction Solid Galvanized Fine Screen Rough Screen Optional 8 Intake Auger Uncleaned Grain LargeTrash Clean Grain Fines ...

Page 13: ...ss The capacity of the cleaner will vary with the type of grain and moisture content Adjust the flow on the intake auger to match cleaner capacity The cleaner should be run until empty before stopping Do not leave grain in cleaner or start the cleaner with a load of grain on it Screens A variety of screens are available to suit your needs Screens should be mounted so the lap joints are on one of t...

Page 14: ...bolts to the torques specified in chart unless otherwise noted Check tightness of bolts periodically using bolt torque chart as a guide Replace hardware with the same strength bolt BoltTorque Bolt Diameter Grade 2 Bolts Grade 5 Bolts Grade 8 Bolts inches SAE 2 SAE 5 SAE 8 A lb ft N m lb ft N m lb ft N m 0 25 1 4 6 8 9 12 12 17 0 313 5 16 10 13 19 25 27 36 0 375 3 8 20 27 33 45 45 63 0 438 7 16 30 ...

Page 15: ...15 Parts 480 Grain Cleaner Parts Assembly Drawing ...

Page 16: ...16 Parts 480 Grain Cleaner Parts Assembly Drawing ...

Page 17: ...17 Parts 480 Grain Cleaner Parts Assembly Drawing ...

Page 18: ...18 Parts 480 Grain Cleaner Parts Assembly Drawing ...

Page 19: ...lt 3 8 x 3 Hex Bolt Clamp Auger in Cradle During Transport Connector Parts with cleaner Locking Pin Swivel Arm Bolt to holes in frame Shown in transport position 1 2 x 1 Hex Bolts Using existing frame bolt as shown To change to working position Unlock pin in swivel Turn arm to inside Lock arm in plate ...

Page 20: ...10 973210 Frame Brace 69 11 973211 Right Hand Hitch Brace 29 12 973212 Left Hand Hitch Brace 29 13 F3260 Jack 14 973213 Front Legs 32 15 973214 Front Leg Pin 1 2 x 4 1 2 16 961012 16 Hair Pin Clip 17 961891 Oil Seal SE11 18 967712 Inner Bearing Cone LM67048 19 967711 Inner Bearing Cup LM67010 20 105173 4 Bolt Hub with Bearing Cups H411 9105173 H411 Hub Assembly 21 968404 1 2 Wheel Bolt 22 F7110 15...

Page 21: ...2 6 x 6 Drum Screen Section 3 Required 973233 8 x 8 Drum Screen Section 3 Required 973234 10 x 10 Drum Screen Section 3 Required 49 973235 2 x 2 Cone Screen Section 3 Required 973236 5 8 x 5 8 Cone Screen Section 3 Required 973237 3 x 3 Cone Screen Section 3 Required 973238 4 x 4 Cone Screen Section 3 Required 903522 5 x 5 Cone Screen Section 3 Required 50 87553 1 2 x 1 3 4 Hex Bolt 51 81638 1 2 F...

Page 22: ...ead Set Screw 83 86171 3 8 x 1 1 4 Hex Bolt 84 81593 3 8 Lock Washer 85 84000 7 16 Flat Washer bs 86 86170 3 8 x 1 Hex Bolt 87 81671 5 8 x 4 Hex Bolt 88 81678 5 8 Flat Washer bs 89 812482 5 8 Lock Nut 90 81549 5 16 x 3 4 Hex Bolt 91 F4527 Discharge Pan 92 973272 Trash Discharge Chute 93 973273 Trash Chute Bottom Mounting Bracket 94 81525 1 4 x 3 4 Hex Bolt 95 81545 1 4 Lock Washer 96 973253 Side P...

Page 23: ...527 1 4 x 1 Hex Bolt 125 9812430 1 8 x 1 Cotter Pin 126 903066 8 Flow Control Clamp 127 903065 8 Flow Control Clamp 128 963145 Flow Control Screw 129 81553 5 16 x 1 1 2 Hex Bolt 130 81578 3 8 x 1 3 4 Hex Bolt 131 81213 3 8 x 1 Square Head Set Screw 132 F4521 Rear Drum Shield 133 973277 Transport Mounting Plate 134 973278 Arm Mounting Plate 135 973279 Transport Locking Pin 136 973280 Transport Spri...

Page 24: ...D x 6 155 long 153 81600 7 16 x 1 3 4 Hex Bolt pl 154 81614 7 16 Hex Nut pl 155 81615 7 16 Lock Washer pl 156 967900 Grease Fitting 1 8 NPT STR 157 909277 Manual Holder 158 967141 5 16 x 1 4 Socket Set Screw 159 812026 5 16 x 1 Hex Bolt pl 160 81570 3 8 Flat Washer pl 161 973511 1 x 3 BRG Flanges 52MS 162 81684 3 4 x 2 1 4 Hex Bolt 163 812365 3 4 Lock Nut pl 164 F0420 1 4 Safety Chain Parts 480 Gr...

Page 25: ...ash Pan And Side Panel Option 1 F4520 Side Panels Trash Pan Ends 1 F4522 Trash PanTrough 1 F4523 Carton of Parts Y811S 8 x 11 Utility Auger Option 1 F1419 Tube and Flighting 1 F1405 Intake Assembly 1 F1307 Belt Guard 1 F1413 Flow Control 1 F1410 Carton of Parts NOTE Screens and Motor 3 hp are not included with the grain cleaner See following page Optional Bundle Numbers The following is a list of ...

Page 26: ...d 5 x 5 x 24 ga Milo Standard 4 x 4 x 23 ga Large 3 x 3 x 21 ga Standard 8 x 8 x 27 ga Large 6 x 6 x 25 Flax Small 5 x 5 x 24 ga Standard 4 x 4 x 23 ga Standard 10 x 10 x 29 ga Optional Drum 10 x 10 x 28 ga Recommended based on kernel size Screen Sets Available One Set of Cone Screens and One Set of Drums Screens required per Cleaner Part Number Description F4512 5 8 x 5 8 Cone Screen F4511 2 x 2 ...

Page 27: ...27 Screen Sizes 480 Grain Cleaner Grain Cleaner Screens Illustrated in actual size 5 8 x 5 8 x 17 GA 2 x 2 x 19 GA 3 x 3 x 21 GA 4 x 4 x 23 GA 5 x 5 x 24 GA 6 x 6 x 25 GA 8 x 8 x 27 GA 10 x 10 x 29 GA ...

Page 28: ...quire replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all...

Page 29: ...Inc Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 of the dealer s posted shop rate Defective parts will rece...

Page 30: ...ify or enlarge this limited warranty or its exclusions limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with respect...

Page 31: ......

Page 32: ... 301 Mountain Street South Morden Manitoba Canada R6M 1X7 Ph 204 822 4467 Fax 204 822 6348 Toll Free 888 524 1004 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2010 BuhlerTrading Inc Printed in Canada TSX BUI ...

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