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Farm King 45 Series, Operator And Parts Manual

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Table of Contents - 45 Series Rotary Tiller

Table of Contents

Introduction .................................................................................................................................5

Safety ............................................................................................................................................6

•  Safety ................................................................................................................................6
•  General Safety ..................................................................................................................7
•  Start-up Safety .................................................................................................................7
•  Operation Safety ..............................................................................................................7
•  Transport Safety ...............................................................................................................7
•  Service and Maintenance Safety ....................................................................................8
•  Storage Safety ..................................................................................................................8
•  Safety Signs .....................................................................................................................8
•  Safety Sign Installation ...................................................................................................8

Assembly ....................................................................................................................................10

•  Assembly Instructions ...................................................................................................10

Start-up ......................................................................................................................................10

•  Machine Break-in ...........................................................................................................10
•  Pre-operation Checklist .................................................................................................. 11

Operation ...................................................................................................................................12

•  Machine Components ....................................................................................................12
•  Equipment Matching .....................................................................................................13
•  Driveline Dimension ......................................................................................................14
•  Attaching/Unhooking .....................................................................................................16
•  Field Operation ...............................................................................................................17
•  Transporting ...................................................................................................................19
•  Theory of Operation ......................................................................................................20
•  Storage ...........................................................................................................................21

Maintenance ..............................................................................................................................22

•  Service ............................................................................................................................22
•  Fluids and Lubricants ....................................................................................................22
•  Greasing .........................................................................................................................22
•  Servicing Intervals .........................................................................................................23
•  A-frame Adjustment ......................................................................................................24
•  Time Replacement .........................................................................................................25
•  Slip Clutch .......................................................................................................................25
•  Clutch Maintenance .......................................................................................................26

Summary of Contents for 45 Series

Page 1: ...Operator and Parts Manual 092010 FK366 RotaryTiller 45 Series 60 72 ...

Page 2: ......

Page 3: ...nstallation 8 Assembly 10 Assembly Instructions 10 Start up 10 Machine Break in 10 Pre operation Checklist 11 Operation 12 Machine Components 12 Equipment Matching 13 Driveline Dimension 14 Attaching Unhooking 16 Field Operation 17 Transporting 19 Theory of Operation 20 Storage 21 Maintenance 22 Service 22 Fluids and Lubricants 22 Greasing 22 Servicing Intervals 23 A frame Adjustment 24 Time Repla...

Page 4: ...wing and Parts List 36 Shipping Kit and Bundle Numbers 37 Warranty 38 Manufacturer s statement for technical reasons Buhler Industries Inc reserves the right to modify machinery design and specifications provided herein without any preliminary notice Information provided herein is of descriptive nature Performance quality may depend on soil fertility applied agricultural techniques weather conditi...

Page 5: ...s ensures the chain remains tight even under the toughest tilling conditions Housed within a sealed oil bath the chain tightener is designed to be reliable and maintenance free Getting close to the fences hedges or covering a tire track is easy with the side shift feature The entire unit can be pushed to one side while the PTO shaft remains in line with the tractor to minimize stress on the univer...

Page 6: ...ommended precautions The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Caution The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Warning The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or se...

Page 7: ... Ensure bystanders are clear of the area before operating Start up Safety Do not let inexperienced operators or children run this equipment Place all tractor and machine controls in neutral before starting Operate only with ROPS and seatbelt equipped tractors Do not operate inside a building unless there is adequate ventilation Ensure all shields are in place and in good condition before operating...

Page 8: ...to play on or around the stored machine Support the frame on stands and blocks to provide a secure base Safety Signs The following illustration shows the approximate location and detail of safety signs Keep all safety signs clean and legible and replace any that are damaged or missing When original parts are replaced any safety signs affixed to those parts should be replaced as well Replacement sa...

Page 9: ...9 Safety 45 Series RotaryTiller Replace safety signs immediately should they become damaged torn or illegible Obtain replacements from your authorized dealer using the part numbers shown A B C ...

Page 10: ...nut on the tapered pin 5 Be sure the yoke is locked in position Pull on the yoke to be sure the pin clicks into position 6 Be sure that the PTO shaft is the appropriate length for the tractor Tiller combination Refer to Driveline Dimension Section for details Start up Machine Break in Although there are no operational restrictions on theTiller when used for the first time it is recommended that th...

Page 11: ...Maintenance Section Use only a tractor of adequate power and weight to pull the machine Check that the machine is properly attached to the tractor Be sure retainers are used on the mounting pins Check the oil level in the gearbox Add as required Check that the PTO driveline shield turns freely and that the driveline can telescope easily Clean and lubricate if required Check the blades Be sure they...

Page 12: ...this machine are the result of suggestions made by customers like you Read this manual carefully to learn how to operate the machine safely and how to set it to provide maximum field efficiency By following the operating instructions in conjunction with a good maintenance program yourTiller will provide many years of trouble free service Machine Components The Farm King 45 Series RotaryTiller cons...

Page 13: ...blocks or shorten the stop chains to place the arms into the non sway configuration Refer to the tractor manual for details 3 Load Sensing Hydraulics Many newer tractors are equipped with Load Sensing hydraulics It is the responsibility of the operator to set the tractor hydraulic system to provide float on the 3 point hitch Refer toTractor Manual for details The float feature will allow the machi...

Page 14: ... short time If cutting the drive is necessary follow this procedure 1 Clear the area of bystanders especially small children 2 Attach theTiller to the tractor but do not attach the driveline 3 Raise the implement until the input gearbox shaft is at the closest point to the tractor output shaft 4 In this position measure the dimension between the locking groove on the tractor output shaft and the g...

Page 15: ...shaft Cut both the plastic tube and the metal cores 9 Use a file to remove the burrs from the edges that were cut 10 Assemble the two ends of the shaft 11 Make sure that the shaft can telescope freely If it does not separate the two parts and inspect for burrs or cuttings on the shaft ends Be sure it telescopes freely before installing 12 Make sure the plastic covering shield is free to rotate on ...

Page 16: ... stop before dismounting 7 If your tractor is not equipped with a Quick Hitch Align the left lower link arm with the mounting pin Slide the ball over the pin and install the Linch Pin Use the screw jack on the right lift arm to align the ball with the pin Slide the ball over the mounting pin and install the Linch Pin Level the frame using the screw jack Remove retainer and pin from the mast Align ...

Page 17: ...ion the machine in a level area 4 Lower into working position 5 Set the machine Level the frame Use the screw jack on the right lift arm to level the frame from side to side Depth Use the Depth Gauge Shoes on each side to set the operating depth Position the Depth Gauge Shoes in the top hole for shallow tilling and in the bottom hole for deep tilling Alert In soft soil conditions the skid plates b...

Page 18: ...orked better than heavy clay or loam soils It is the responsibility of the operator to determine the soil type and moisture content before starting It may be necessary to wait for the soil to dry out before starting to work Set the length of theTop Link to obtain the quality of the job desired without needlessly using power and fuel in churning the soil Use the condition of the seedbed as your gui...

Page 19: ... to allow faster traffic to pass Drive on the road shoulder if permitted by law 7 Do not allow riders 8 Always use hazard flashers on the tractor when transporting unless prohibited by law 9 Use pilot vehicles front and rear when transporting during times of limited visibility 10 Never transport the machine faster than 20 mph 32 km h The ratio of the tractor weight to theTiller weight plays an imp...

Page 20: ...20 Operation 45 Series RotaryTiller Theory of Operation ...

Page 21: ... or entangled material Repair or replace damaged parts Remove all entangled material 4 Change the oil in the gear box 5 Lubricate all grease fittings Make sure that all grease cavities have been filled with grease to remove any water residue from the washing 6 Touch up all paint nicks and scratches to prevent rusting 7 Move to storage area 8 Select an area that is dry level and free of debris 9 Pl...

Page 22: ...cants Your machine can operate at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other contaminants Greasing Use a Maintenance Checklist to keep a record of all scheduled maintenance 1 Use a hand held grease gun for all greasing 2 Wipe grease fitting with a clean cloth before greasing to avoid in...

Page 23: ...TelescopingTubes and Quick Disconnect 20 Hours 1 Lubricate PTO driveline 7 locations Alert When using the safety chains supplied with the PTO shaft the shield bearings must be kept lubricated 80 Hours or Once a Season 2 Lubricate rotor driven end bearing 1 location 3 Lubricate rotor drive end bearing 1 location 4 Lubricate chain drive bearing 1 location use 3 squirts only push grease in gradually ...

Page 24: ...moving the hitch along the front frame to adjust the offset follow this procedure 1 Clear the area of bystanders especially small children 2 Raise the machine so it is slightly out of the ground 3 Loosen the u bolts through the Category Pin brackets 4 Slide the hitch along the Deck until the machine is set at the desired offset 5 Tighten the u bolts to their specified torque Maintenance 45 Series ...

Page 25: ...blocks under the skid plates Slip Clutch During normal operation the slip clutch can release and slip when encountering an obstruction or when overloaded It is designed to slip when the load exceeds 3 times its nominal rating When the clutch slips too frequently during normal operating conditions it is necessary to replace the clutch linings NOTE The PTO shafts are shipped with the slip clutch dis...

Page 26: ...es and also ensure that the linings are loose 4 Engage the clutch by turning out the socket set screws 5 Normally the clutch will slip at a 20 higher torque after the run in than before 6 Check the temperature of the clutch after running for 20 minutes and every 8 hours after that If the clutch is hot to the touch or smokes check that the outside bolts are correctly tightened as explained in slip ...

Page 27: ...anual and the serial number from yourTiller ready Rotor won t turn Cause Solution Slip clutch slipping or replace friction plates Check that clutch is engaged or replace friction plates PTO clutch slipping Set PTO clutch See tractor manual Broken drive chain Repair or replace chain Untilled ground behind machine Cause Solution 3 point hitch system not set Set 3 point hitch in float See tractor man...

Page 28: ...ft N m lb ft N m 0 25 1 4 6 8 9 12 12 17 0 313 5 16 10 13 19 25 27 36 0 375 3 8 20 27 33 45 45 63 0 438 7 16 30 42 53 72 75 100 0 5 1 2 45 61 80 110 115 155 0 563 9 16 70 95 115 155 165 220 0 625 5 8 95 128 160 215 220 305 75 3 4 165 225 290 390 400 540 0 875 7 8 170 230 420 570 650 880 1 225 345 630 850 970 1320 Torque figures indicated above are valid for non greased or non oiled threads and hea...

Page 29: ...29 Parts 45 Series RotaryTiller 45 Series RotaryTiller Assembly Drawings ...

Page 30: ...30 Parts 45 Series RotaryTiller ...

Page 31: ...7 959223 Bottom Sprocket Spacer 3 OD x 13 16 8 906845 Sprocket 80 11T 1 5 8 Bore 9 906844 Sprocket 80 20T 1 5 8 Bore 10 906846 Roller Chain 80H x 44 Link w Connector 11 967377 ChainTensioner Weldment 12 81620 1 2 x 1 1 4 Hex Bolt 13 906827 Shaft Cover Weldment Right 14 906828 Bearing Cover Weldment Left 15 906912 Shaft Weldment 60 906916 Shaft Weldment 72 16 959228 Hex Shaft 1 5 8 x 39 60 959229 H...

Page 32: ...haft Shield Mount Weldment 44 906923 Depth Gauge Shoe Weldment Right 45 906924 Depth Gauge Shoe Weldment Left 46 983000241 Adjustment Mount Bracket 47 907572 Cat Pin Bracket Weldment 48 907573 1 2 x 10 1 4 U Bolt 49 84277 1 2 x 1 1 2 Hex Bolt 50 812763 1 2 x 1 1 2 Hex Bolt NF Grade 8 51 9812767 1 2 Lock Washer Grade 8 52 812765 1 2 Hex Nut NF Grade 8 53 967484 LHTine 54 967483 RHTine 55 982000500 ...

Page 33: ...71 3 8 x 1 1 4 Hex Bolt 71 811790 3 4 x 4 1 2 Hex Bolt 72 81701 3 4 Lock Washer 73 81700 3 4 Hex Nut 74 81593 3 8 Lock Washer 75 81592 3 8 Hex Nut 76 F0409 PTO Shaft 78 81568 5 16 Hex Nut 79 909277 Manual Holder 80 9812432 1 1 4 Cotter Pin Parts 45 Series RotaryTiller ...

Page 34: ...34 Parts 45 Series RotaryTiller PTO Assembly Drawing ...

Page 35: ... 9 907189 Torque Lim Ft32r 4 10 966209 Shield Support Outer 11 966207 Outer Shld Cone 12 966208 Inner Shld Cone 13 907190 SafetyTube Outer 14 907191 SafetyTube Inner 15 966210 Shield Support Inner 16 936402 Complete Chain 17 907192 Complete Sleeve 18 936519 Bolt Nut 19 907574 FlangeYoke 20 966223 Antifriction Sleeve 21 907576 Clutch Lining 22 907577 Pressure Plate 23 907578 Flanged Hub 1 3 8 Z6 24...

Page 36: ... 907152 Ball Bearing 3 967303 Snap Ring E 35 Din 471 2 4 907153 Oil Seal 5 907154 Ring 6 967305 Snap Ring 1 80 Din 472 7 907155 Roller Bearing 8 907160 Gear Set 9 907161 Hex Shaft 10 907162 Oil Seal 11 967398 Snap Ring 12 967328 Ball Bearing 13 907163 Cover 14 967312 3 8 Oil Plug Din 906 Gearbox Drawing ...

Page 37: ...Kit and Bundle Numbers The following is a list of Kit Numbers for this product and the Bundle Numbers Descriptions and Quantities for each Kit Quantity Bundle Number Description C4560 60 Tiller c w PTO 1 F0855 Deck Assembly C4572 72 Tiller c w PTO 1 F0856 Deck Assembly ...

Page 38: ...re replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all ot...

Page 39: ...c Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 of the dealer s posted shop rate Defective parts will receiv...

Page 40: ... or enlarge this limited warranty or its exclusions limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with respect to...

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Page 42: ...stries Inc 1330 43rd Street NW Fargo ND USA 58102 Ph 701 282 7014 Fax 701 282 5865 Toll Free 888 524 1004 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2010 BuhlerTrading Inc Printed in USA TSX BUI ...

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