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VIII. ASSEMBLY INSTRUCTIONS
VIII. ASSEMBLY INSTRUCTIONS
CAUTION:
Using a calibrated torque wrench will guarantee that you are
tightening your components to manufacturer-set specifications. If you
use another assembly tool, you run the risk of damaging your brand new
bike.
All of the parts and components should be secured in place. It is time to dial
in the bike. Henceforth, a calibrated torque wrench is
REQUIRED
to complete
your assembly properly.
1. With the stem faceplate loosened, adjust the handlebars so that they sit in
a neutral position: slightly below horizontal, at an angle of approximately
1 to 3 degrees. Tighten the stem faceplate bolts to their specified torque
(Figure G.1).
2. Align the front headlight so that it points slightly down: angled at
approximately 5 degrees. Tighten the headlight adjustment bolt to the
specified torque (Figure G.2).
3. Double check that the stem direction is inline with the front wheel; tighten
all stem fixing bolts to their specified torque.
4. Now do an in depth inspection of the brakes, brake cables and housing
and brake calipers. Are the brakes properly adjusted? If not, adjust them as
necessary.
5. Test the shifting function of the bike and make any necessary adjustments.
6. Cycle through the selector modes with the power OFF. Does it feel
abnormally stiff between clicks? If so, check your selector bolt tension and
make any necessary adjustments.
7. Turn the power
ON
, and make sure that all of the electrical functions of the
bike are operating normally. Remember to turn the power back
OFF
.
8. Double check that both handlebar grips are tightened properly (see
Torque
Specifications
on p.75). There should be no rotation or movement during
use.
9. Inspect the front and rear wheels and confirm they are secured properly.
Check the torque on both the front and rear axle nuts. Also check the tires.
Are they inflated to the manufacturer’s recommended pressure?
10. Confirm that the belt or chain is properly tensioned, and that there are no
kinks, bends, or twists in the assembly.
11. Finally, dial in the saddle position and seatpost height and confirm that
it fits you properly (Refer to
Saddle Adjustments
on p.29). Retighten all
seatpost fasteners to the specified torque.