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Falcon SSG1.5KRM-1, Installation & User Manual

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Falcon SSG1.5KRM-1 Installation & User Manual Download Page 3

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Contents 

INTRODUCTION ...................................................................................................................................... 4

 

Manual Overview................................................................................................................................... 4

 

UPS Features ........................................................................................................................................ 4

 

SAFETY .................................................................................................................................................... 6

 

PRODUCT OVERVIEW ............................................................................................................................ 8

 

Operating Conditions............................................................................................................................. 8

 

UPS Circuit Descriptions ....................................................................................................................... 9

 

Inspecting the Equipment .................................................................................................................... 10

 

Box Contents ....................................................................................................................................... 11

 

UPS Overview ..................................................................................................................................... 13

 

UPS Component Overview ................................................................................................................. 18

 

Display & Controls .................................................................................................................................. 19

 

Getting Started ........................................................................................................................................ 21

 

Installation Environment ...................................................................................................................... 21

 

Rackmount Installation ........................................................................................................................ 22

 

Battery Pack / Bank Installation........................................................................................................... 25

 

UPS Start-up Procedure...................................................................................................................... 27

 

UPS Operation ........................................................................................................................................ 31

 

Operating Modes ................................................................................................................................. 31

 

Communications ..................................................................................................................................... 37

 

Communication Features .................................................................................................................... 37

 

Dry Contact Relay Cards..................................................................................................................... 38

 

Batteries .................................................................................................................................................. 40

 

Safety .................................................................................................................................................. 40

 

Battery Information .............................................................................................................................. 41

 

Battery Pack Replacement .................................................................................................................. 42

 

Troubleshooting ...................................................................................................................................... 44

 

Alarms ................................................................................................................................................. 44

 

Technical Support ................................................................................................................................... 47

 

Contact Us .......................................................................................................................................... 47

 

Warranty ................................................................................................................................................. 48

 

 

Summary of Contents for SSG1.5KRM-1

Page 1: ...ks are the property of their respective owners The information and specifications stated in this document are subject to change without notice OM480060 Rev C 7 2020 SSG Industrial Wide temperature UPS...

Page 2: ...2...

Page 3: ...iew 18 Display Controls 19 Getting Started 21 Installation Environment 21 Rackmount Installation 22 Battery Pack Bank Installation 25 UPS Start up Procedure 27 UPS Operation 31 Operating Modes 31 Comm...

Page 4: ...ial Tested and designed with robust components and materials the SSG assures reliable operation and a long service life in stressful environments It is a true on line industrial UPS 12 year rated batt...

Page 5: ...5 Double Conversion On line UPS Block Diagram...

Page 6: ...ce the risk of fire or electrical shock replace only with the same type and rating of fuse CAUTION To reduce the risk of fire connect only to a circuit provided with 15 20 or 30 amperes maximum branch...

Page 7: ...7 Symbols Important Instruction Special Note Recycle Do not dispose with ordinary trash...

Page 8: ...cientific or data processing class equipment The SSG Industrial UPS requires minimal maintenance or monitoring if the documented installation environmental and operational specifications have been met...

Page 9: ...DC AC Inverter In utility mode operation the inverter utilizes the regulated DC output to invert DC back into clean regulated AC power When utility power fails the inverter will receive its energy fr...

Page 10: ...f these events occur the UPS will transfer to bypass mode sound an audible alarm and provide a bypass indication on the LCD display The output filter and the input filter stage maintain the conducted...

Page 11: ...11 Box Contents The UPS is shipped complete with all cables and accessories required for operation A full listing of the box contents is provided below SSG1 5KRM Models...

Page 12: ...12 SSG2 2 to 3KRM Models SSGR SSGR 1 2 Models...

Page 13: ...UPS Overview 1 5kVA to 3kVA Models Front View A Battery Pack Compartment 1 5kVA only B Function Test Button C Set Alarm Silence Button D Power Bypass Button E LCD Display F AC Power Switch A B E F C...

Page 14: ...er Cord Inlet H DB 9 RS232 I USB J Cooling Fan K Battery Pre charge Button L Additional Battery Connection M Communication Option Slot N UPS Output Panel O Remote Emergency Power Off R E P O Terminal...

Page 15: ...SSG2 2KRM 2 SSG3KRM 2 Rear View G AC Power Cord Inlet H DB 9 RS232 I USB J Cooling Fan L Battery Connection M Communication Option Slot N UPS Output Panel O Remote Emergency Power Off R E P O Termina...

Page 16: ...iew H DB 9 RS232 I USB J Cooling Fan L Battery Connection M Communication Option Slot N UPS Output Panel O Remote Emergency Power Off R E P O Terminal SSGR Rear View Q Battery Circuit Breaker R Additi...

Page 17: ...7 SSGR 1 SSGR 2 Rear View Q Battery Circuit Breaker R Additional Battery Connection S Battery Connection T AC Power Switch U AC Power Cord Inlet with Fuse 3A 250V V Daisy Chain Inlet 3A Max Q R S T U...

Page 18: ...Output Fuse Circuit Breaker One or more protection devices provided to protect the output devices from an over current condition Output Panel Load Segment 1 Load Segment 2 Continuous Segment Load seg...

Page 19: ...cell icon indicates the battery capacity The greater the battery capacity available the more internal bars will be illuminated Each bar represents 25 capacity Fan in high speed mode HS fan icon indic...

Page 20: ...les audible alarm used to scroll through metered parameters and sets the desired programmed setting Power Bypass Button Multifunctional key performs DC cold start to power UPS without utility power pr...

Page 21: ...g please refer to page 22 of this user s manual Do not block air flow Allow a minimum of 3 inches 76 2mm clearance from the front and rear panel air vents Environment o Intended for use in a protected...

Page 22: ...of the UPS or battery bank Rack slides or shelves are required Reference the following procedure to install the UPS in a standard 19 equipment rack 1 Place the UPS on a flat stable surface with either...

Page 23: ...ail to the UPS on both sides with the screws provided 4 8 32 x 3 16 Follow any additional instructions that are included with the optional slide rail kit SGRMKIT 5 Attach the two mounting brackets to...

Page 24: ...ou may need to depress the locking mechanisms on the inner and outer parts of the slide assemblies to allow the slides to retract The UPS should move smoothly forward and backward on the slide assembl...

Page 25: ...o installing battery pack Note The SSG1 5KRM UPS may be shipped with the battery pack preinstalled 1 Verify the battery fuse is not installed 2 Remove the plastic front panel and battery support plate...

Page 26: ...2 Loosen and remove the screws for the battery connection cover plates located on the rear panel of the UPS inverter and battery bank 3 Locate the battery cable and install it between the battery conn...

Page 27: ...stall the battery fuse into the housing Push and turn clockwise to secure 4 Connect the supplied AC power cord to the AC power cord inlet 5 Connect the AC power cord plug to a properly rated wall rece...

Page 28: ...to the UPS input plug inlet 2 Models a Connect the AC power cord plug to a properly rated wall receptacle 1 Models 3 Turn on the AC power switch located on the front panel 4 Allow 30 to 45 seconds for...

Page 29: ...utput SSG2 2KRM 1 HW 16 Amps SSG2 2KRM 1 HW 20 Amps SSG3KRM 1 HW 24 Amps SSG3KRM 1 HW 30 Amps 230V Models Current Ratings Model Max Current Input Model Max Current Output SSG2 2KRM 2 HW 11 Amps SSG2 2...

Page 30: ...hen power on the load Turn off UPS Utility Power Available Warning Do not press any other buttons after the shutdown command has been initiated to prevent interruption fault alarm or unexpected output...

Page 31: ...capacity As capacity decreases fewer bars will remain illuminated The charger icon is turned off and the UPS will emit a continuous audible beep sequence during battery mode operation Bypass Mode Byp...

Page 32: ...e UPS in the event a REPO connection is not used The REPO function provides an interface for a NFPA 70 NEC 645 11 compliant Remote Emergency Power Off REPO switch The switch must have a normally close...

Page 33: ...oltage Output Voltage Output Frequency Battery Voltage Load Percentage Input Current Percentage Internal Temperature Celsius Output Current Use the set alarm silence button to scroll through the avail...

Page 34: ...be applied to the UPS provide accurate battery capacity 1 While the UPS is operating in online mode press the set alarm silence button three times until the battery voltage metering is displayed 2 Wh...

Page 35: ...V or 230V On 110V or 220V Off 100V or 208V Off 120V or 240V On 115V or 230V Off 110V or 220V On 100V or 208V Off 1 While the UPS is online simultaneously press the function test and set alarm silence...

Page 36: ...ction Bit 6 5 4 3 2 1 0 LSC 2 Disabled LSC 2 Disabled LSC 1 Disabled LSC 1 Disabled Green Mode Disabled 120V Output 230V Models Function Bit 6 5 4 3 2 1 0 LSC 2 Disabled LSC 2 Disabled LSC 1 Disabled...

Page 37: ...e required is a 4 Pin USB Type A M connector 4 PIN USB Type B M connector The USB and RS 232 ports cannot be used concurrently Please follow the installation and setup instructions supplied on the sof...

Page 38: ...n Jumper Designation Default Setting Definition J9 Summary Alarm 1 2 Contact Closed J10 Low Battery 1 2 Contact Open J12 UPS Model Selection 1 2 SSG Series J13 On bypass Alarm 2 3 Enabled DB 9 Pin Des...

Page 39: ...r Designation Default Setting Definition J9 Summary Alarm 1 2 Contact Closed J10 Low Battery 1 2 Contact Open J12 UPS Model Selection 1 2 SSG Series J13 On bypass Alarm 2 3 Enabled Terminal Designatio...

Page 40: ...t may be toxic CAUTION A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries Remove watches rings or ot...

Page 41: ...following precautions should be observed to maximize battery life Connect UPS to a properly rated outlet for at least 24 hours to ensure batteries are in a fully charged state prior to long term stora...

Page 42: ...122 F 4 Battery Pack Replacement SSG1 5KRM Models Warning Do not touch battery terminals located on the rear of the battery pack 1 Remove the plastic front panel and battery support plate as shown 2...

Page 43: ...n the left side first and battery support plate as shown 2 Remove the battery packs Grasp each battery pack from the sides Do not place hands on rear 3 Install the replacement battery packs with termi...

Page 44: ...he utility power frequency Five short beeps continuously ___ UPS internal over temperature Cooling fan failure Check air vents for blockage Check fan operation Check ambient room temperature Six short...

Page 45: ...attery disconnects are in place turned on UPS will not provide power to the load Output only present on one receptacle No output from any output receptacle Output fails as soon as load is connected Ch...

Page 46: ...lity power surge Disconnect load from UPS output Restart UPS If error persists contact Falcon Electric Service Department 1 SOFT START FAULT CPU detects error due to excessive overload at start up aff...

Page 47: ...n a Return Material Authorization number RMA along with return shipping instructions The RMA number issued must appear on the outside of the shipping carton The original shipping container must be use...

Page 48: ...llation misuse or neglect ii unauthorized repairs or modifications or use of unauthorized parts iii acts or events outside of Falcon s control such as fire accidents impacts iv normal wear and tear su...

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