M-Series Service Manual
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Page 1: ...M Series Service Manual Extra Heavy Duty Grade 1 Mortise Lever and Knob Locks...
Page 2: ......
Page 3: ...Classroom Lock 18 M411 Asylum Lock 19 M431 M571 Classroom Security and Deadbolt Dormitory Lock 20 M451 M641 M711 Hotel Motel Lock Dormitory Lock Privacy Lock w Cylinder 21 M521 Entry Office Lock 22 M...
Page 4: ...cylinder length charts by door range and all auxiliary components of the M Series mortise locks Standard Features Certifications ANSI A156 13 Series 1000 Grade 1 Operation Grade 2 security UL Listed...
Page 5: ...all requirements for installations in doors and frames prepared in accordance with ANSI specifications A156 13 2005 Metal Doors Suitable reinforcement is required to support lock case in center of do...
Page 6: ...F14 2 Store Door Lock Latch bolt by knobs levers Deadbolt by key from either side Latch bolt by knobs levers Deadbolt by key from either side 16 M381 F09 1 F09 2 Entry Restroom Lock Deadlocking latch...
Page 7: ...button to unlock outside 21 M531 F10 1 F10 2 F12 1 F12 2 F20 1 Apartment Latch bolt by knobs levers except when outside knob lever is made inoperative by buttons in face Deadbolt by key outside Deadlo...
Page 8: ...fe EL Latch bolt operated by knob lever from either side except when outer knob lever is electrically locked When outer knob lever is locked latch bolt retracted by key in cylinder outside Deadlocking...
Page 9: ...1 Bushing 030067 000 50 22 Lever Return Spring Green 030057 002 30 6 Hex Nut 030282 000 30 23 Lever Stop 030054 001 30 7 Inner Insert 030051 001 55 24 Lock Washer 030284 000 60 8 Inner Insert Assy Al...
Page 10: ...A30072 05D 5 Escutcheon Napa 030066 005 32 Outer Lever Dane 021280 000 6 Hex Nut 030282 000 30 33 Outer Washer 030205 002 50 7 Inner Insert 030051 001 55 36 Rose 030052 000 10 Inner Insert Assy A30073...
Page 11: ...ise Cylinder w 9894 1 Cam 985 w 9894 1 39 Screw 6 x 1 2 FHSMS 002073 000 45 Spring Washer Cylinder 008789 001 60 46 T Turn Assy Sectional A20336 000 49 M911 Classroom Thumbturn 973 RH 974 LH Inside 46...
Page 12: ...2073 000 11 Inner Insert Assy Knob A30078 000 00 40 Screw 6 x 3 4 OHSMS 002074 012 12 Inner Knob Assy Hana A30065 00H 42 Set Screw 1 4 28 x 1 4 030283 004 30 14 Inner Trim Shank 030053 000 30 43 Space...
Page 13: ...Series Lever Trim Springs 030057 002 30 Yellow Color 052 Thick Wire Replacement for Green Springs Used on Avalon All Materials Dane All Materials Quantum All Materials Sutro All Materials First used i...
Page 14: ...hing 030067 000 50 20 Lever Assembly Avalon A30202 00A 2 Collar 030059 000 24 Lock Washer 030284 000 60 6 Hex Nut 030282 000 30 34 Plate Dummy 030054 002 30 15 Inner Trim Shank 030053 001 30 36 Rose 0...
Page 15: ...01 00 129 Screw 8 32 x 1 4 K110 020 77 Coupling 020646 000 30 130 Screw 8 32 x 3 8 4 002801 006 30 80 Cover Assy Not Tapped A30875 000 00 131 Screw 8 32 x 3 8 2 002932 000 30 90 Faceplate 020100 000 1...
Page 16: ...30 55 Blocker Assy A20957 000 00 129 Screw 8 32 x 1 4 2 K110 020 68 Case Assy A30877 00 00 130 Screw 8 32 x 3 8 4 002801 006 30 77 Coupling 020646 000 30 131 Screw 8 32 x 3 8 2 002932 000 30 80 Cover...
Page 17: ...8 2 002932 000 30 79 Blocker Assy A23204 000 00 134 Slide Locking Hub 020572 000 30 84 Deadbolt 1 030147 000 626 137 Spacer Hub 020674 000 30 91 Faceplate UL 020109 000 144 Spring Deadbolt 020641 000...
Page 18: ...110 020 77 Coupling 020646 000 30 130 Screw 8 32 x 3 8 4 002801 006 30 79 Cover Assy Threaded A23204 000 00 131 Screw 8 32 x 3 8 2 002932 000 30 84 Deadbolt 1 030147 000 626 134 Slide Locking Hub 0205...
Page 19: ...00 30 79 Cover Assy Not Tapped A23204 000 00 133 Slide Locking 030535 000 55 90 Faceplate 020100 000 134 Slide Locking Hub 020572 000 30 102 Front Plate 1 1 4 Wide 021349 000 30 137 Spacer Hub 020674...
Page 20: ...02801 006 30 79 Cover Assy A23204 000 00 131 Screw 8 32 x 3 8 2 002932 000 30 84 Deadbolt 1 030147 000 626 134 Slide Locking Hub 020572 000 30 91 Faceplate 020109 000 137 Spacer Hub 020674 000 30 102...
Page 21: ...3 8 2 002932 000 30 79 Cover Assy A23204 000 00 134 Slide Locking Hub 020572 000 30 82 Cylinder Lever Assy A20598 000 00 136 Spacer Spring 021026 000 10 89 Faceplate 020099 01U 137 Spacer Hub 020674...
Page 22: ...002 00 130 Screw 8 32 x 3 8 4 002801 006 30 79 Cover Assy A23204 000 00 131 Screw 8 32 x 3 8 2 002932 000 30 82 Cylinder Lever Assy A20598 000 00 132 Sleeve Lever Post 020659 000 10 89 Faceplate 02009...
Page 23: ...r Assy A23204 000 00 130 Screw 8 32 x 3 8 4 002801 006 30 84 Deadbolt 1 030147 000 626 131 Screw 8 32 x 3 8 2 002932 000 30 91 Faceplate 020109 000 134 Slide Locking Hub 020572 000 30 102 Front Plate...
Page 24: ...Truarc 005347 000 30 77 Coupling 020646 000 30 129 Screw 8 32 x 1 4 2 K110 020 79 Cover Assy A23204 000 00 130 Screw 8 32 x 3 8 4 002801 006 30 84 Deadbolt 1 030147 000 626 131 Screw 8 32 x 3 8 2 002...
Page 25: ...Locking A20958 000 626 130 Screw 8 32 x 3 8 4 002801 006 30 58 Button Assy Non Lock A20915 000 626 131 Screw 8 32 x 3 8 2 002932 000 30 63 Case Assy A20587 002 00 132 Sleeve Lever Post 020659 000 10...
Page 26: ...x 1 4 2 K110 020 66 Case Assy A20956 001 00 130 Screw 8 32 x 3 8 4 002801 006 30 77 Coupling 020646 000 30 131 Screw 8 32 x 3 8 2 002932 000 30 79 Cover Assy A23204 000 00 137 Spacer Hub 020674 000 30...
Page 27: ...4 002801 006 30 61 Case Assy A20584 002 00 131 Screw 8 32 x 3 8 2 002932 000 30 77 Coupling 020646 000 30 132 Sleeve Lever Post 020659 000 10 79 Cover Assy A23204 000 00 137 Spacer Hub 020674 000 30 8...
Page 28: ...y A20601 003 00 77 Coupling 020646 000 30 129 Screw 8 32 x 1 4 2 K110 020 79 Cover Assy A23204 000 00 130 Screw 8 32 x 3 8 4 002801 006 30 85 Deadbolt 1 030147 002 626 131 Screw 8 32 x 3 8 2 002932 00...
Page 29: ...Strain Relief 08 06 02 2 24V DC Solenoid Ass y 315 158 01 3 12V DC Solenoid Ass y 315 158 02 4 24V AC Solenoid Ass y 315 158 03 5 12V AC Solenoid Ass y 315 158 04 6 8 Flat Washer 89 04 25 7 Case 408...
Page 30: ...Description Part Number 1 Heyco Strain Relief 08 06 02 2 24V DC Solenoid Ass y 315 158 01 3 12V DC Solenoid Ass y 315 158 02 4 24V AC Solenoid Ass y 315 158 03 5 12V AC Solenoid Ass y 315 158 04 6 8...
Page 31: ...on Part Number 65 Case Assy A20591 000 00 109 Hub T Turn 020652 001 30 78 Cover 020854 000 30 121 Retainer Assy Cyl A21209 000 00 84 Deadbolt 1 030147 000 626 129 Screw 8 32 x 1 4 2 K110 020 92 Facepl...
Page 32: ...38816 xSA A38816 xSE A20839 30F not handed FACEPLATE 020100 000 020099 01U 020109 000 020109 000 020100 000 020576 01U 020109 000 020099 01U 020099 01U 014548 01U 020098 01U 020109 000 020099 001 0302...
Page 33: ...e 24 VAC DC M881 Fail Secure 12 VAC DC M881 Fail Secure 24 VAC DC W FACEPLATE A38816 1SA A38816 2SA A38816 1SE A38816 2SE FACEPLATE 020099 01U 020099 01U 020099 01U 020099 01U W O FACEPLATE A38812 1SA...
Page 34: ...ons and Accessories Gala 030052 000 0 885 dia hole 2 442 dia 0 371 For Knurled Lever identify as Levers Outer Inner Dane 021280 000 A30202 00D Avalon 030029 000 A30202 00A Quantum 030140 000 A30202 00...
Page 35: ...321 361 371 381 411 451 521 531 541 561 571 581 621 631 641 711 771 811 821 851 881 911 921 931 941 Napa Passage 030066 001 i i i i i i i Napa T Turn Prep 030066 003 i i i i i i Napa Cyl 030066 005 o...
Page 36: ...1 1 4 21316 1 1 4 20318 1 1 4 20319 1 1 8 A21315 0xx 1 1 4 A21316 0xx 1 1 4 021317 000 1 1 4 020568 000 1 1 8 020569 000 1 1 8 020318 0xx 1 1 8 020319 0xx 1 1 8 Strike for latchbolt only M101 161 321...
Page 37: ...cription M431 M451 M631 M641 M711 M301 M311 M371 M541 M571 M521 M911 M921 M931 M941 M381 M411 M441 M561 M581 M851 M881 M531 M101 M321 M621 014548 01U 020109 000 020098 01U 020432 000 020576 01U 020099...
Page 38: ...s but cylinder operation is no longer needed 984 1 985 1 1 8 Note Specify finish 605 606 612 613 626 629 630 Note Specify finish 605 606 612 613 626 629 630 Note Specify finish 605 606 612 613 626 629...
Page 39: ...ntional I C Most Exit Devices Falcon M381 outside 14 15 A20065 00 00 A20278 000 00 Conventional I C Monarch Monarch Dogging cylinder Install cam upside down 24 5 A09897 024 00 A12667 003 00 Convention...
Page 40: ...swin master ring black cast iron locks only Requires brushing A09890 000 00 25 A12667 006 00 Conventional I C Most exit devices Sargent Yale 26 7 A08867 000 00 A12667 000 00 Conventional I C Sargent 7...
Page 41: ...cylinder A08790 000 A08790 001 A08790 002 2 Single cylinder A08790 000 A08790 001 2 Double cylinder A08790 000 A08790 001 2 1 4 Single cylinder A08790 000 2 1 4 Double cylinder 2 1 2 Single cylinder 2...
Page 42: ...A08790 002 15 32 21 32 A08790 003 43 64 55 64 A08790 004 3 32 9 32 A08794 000 7 32 13 32 A08794 001 11 32 17 32 A08794 002 15 32 21 32 A08794 003 1 8 008876 000 3 16 008876 005 1 4 008876 001 3 8 0088...
Page 43: ...ired only on locks that contain two differently shaped hubs A To reverse pull Coupling toward rear of case B Lift out both Hubs together invert as an assembly and replace C Ease coupling back into hub...
Page 44: ...sher back flat Remove nut Holding lever securely rotate rose assembly clockwise slightly and remove plate and lockwasher Using caution allow rose assembly to rotate counter clockwise to relieve spring...
Page 45: ...ons Falcon Mortise Lock Re Handing Guide LH LHR RH RHR Reverse hubs latchbolt and Trim Reverse hubs latchbolt and Trim Reverse Latchbolt only R e v e r s e H u b s a n d T r i m R e v e r s e H u b s...
Page 46: ...M Series Service Manual 43...
Page 47: ...M Series Service Manual 44...
Page 48: ...www falcon ingersollrand com 2009 Ingersoll Rand Company FA 5733 Rev 8 09 Printed in U S A...