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Falcon Foodservice Equipment

 

HEAD OFFICE

 

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WEEE Directive Registration No. WEE/DC0059TT/PRO

 

At end of appliance life, dispose of appliance and any replacement parts in 
a safe manner, via  a licensed waste handler.  Appliances are designed to 
be dismantled easily and recycling of all material is encouraged whenever 

practicable. 

Dear Customer, 
Thank you for choosing Falcon Foodservice Equipment. 

This manual can be downloaded from 

www.falconfoodservice.com

 

or scan 

here. 

 

IMPORTANT: 

Please keep this manual for future reference. 

Summary of Contents for i91104C

Page 1: ...ion and servicing instructions INDUCTION RANGE i91104 i91105 i91104C i91105C Read these instructions before use REV 6 Published 01 09 2017 1717 07 2015 DATE PURCHASED MODEL NUMBER SERIAL NUMBER DEALER...

Page 2: ...iance and any replacement parts in a safe manner via a licensed waste handler Appliances are designed to be dismantled easily and recycling of all material is encouraged whenever practicable Dear Cust...

Page 3: ...3 SYMBOLS SPANNER SCREWDRIVER COOKING OIL GREASE SPARK IGNITION FLAME WARNING VIEWPORT ALLEN KEY IGNITER...

Page 4: ...s of the correct operation and maintenance of the appliance Unless otherwise stated parts which have been protected by the manufacturer must not be adjusted by the installer Take care when moving an a...

Page 5: ...G CLEARANCES 15 6 2 ELECTRICAL SUPPLY AND CONNECTION 16 6 3 ASSEMBLY 17 6 4 COMMISSIONING 17 6 5 INSTRUCTION TO USER 17 6 6 SUITING 18 7 SERVICING 20 7 1 CONTROL PANEL 20 7 2 OVEN DOOR REMOVAL 21 7 3...

Page 6: ...elevant EU directives for the heat inputs gas pressures and voltages stated on the data plate A Serial No B Model No C Flue Type D Gas Category E Gas Pressure F Gas Type G Gas Rate H Total Heat Input...

Page 7: ...AN 18 KHz TO 20 KHz OUTPUT THAT MAY AFFECT OLDER TYPES OF PACEMAKER USE OF THE CORRECT TYPE OF PAN IS ESSENTIAL FOR CORRECT OPERATION DO NOT PLACE ANY METAL OBJECTS SUCH AS KITCHEN UTENSILS CUTLERY AL...

Page 8: ...8 2 1 COMPONENT PARTS i91104 i91105 i91104C i91105C A Door F Oven temperature control B Drip tray G Glass hob C Shelf H Flue capper D Hob zone Control I Filter E Oven zone Control...

Page 9: ...9 2 2 CONTROLS i91104 i91105 i91104C i91105C A Power neon Red E Oven temperature indicator B Hot zone indicator F Oven heat neon Amber C Zone indicator Green G Heat zone D Oven indicator...

Page 10: ...INDUCTION HOB 2 3 1 Ensure you use the correct size of pot 120 120 270 2 3 2 Ensure the pots are central in the cooking zone 2 3 3 Ensure you use the correct type of pot 2 3 4 Ensure you use a clean...

Page 11: ...is still active 2 4 USING THE OVEN I91104 5 MODEL 2 4 1 To use oven switch oven zone control to required setting C 2 4 2 Use temperature control knob to adjust temperature D E heat demand neon will li...

Page 12: ...e placed onto shelves or alternatively if using a 2 1 tray placed directly into shelf hangers 2 5 4 For best results when 2 shelf cooking use shelves 2 and 4 Trays may be placed onto shelves or altern...

Page 13: ...th hot soapy water 3 2 OVEN 3 2 1 Turn off and let cool down 3 2 2 Remove base tray base plate and shelf hangers 3 2 3 Clean oven using soap and water 3 2 4 Clean shelves and base tray using soap and...

Page 14: ...ACE ANY PART OTHER THAN THE AIR INTAKE FILTER REFER TO THE ERROR CODE LIST TO DEBUG THE PROBLEM 4 SPECIFICATION These appliances are suitable for AC supplies only Three phase neutral 5 wire connection...

Page 15: ...ble for load as stipulated by the appliance data label The electrical installation and connections should meet the necessary requirements to local electrical wiring regulations and electrical safety g...

Page 16: ...quipotential conductor This terminal is in effective electrical contact with all fixed exposed metal parts of the appliance and shall allow the connection of conductor having a nominal cross section a...

Page 17: ...Ensure that corresponding L E D stops flashing and remains lit This indicates that Pan detection feature is working 6 4 5 Repeat on all different cooking zones 6 4 6 Leave pots to heat until water boi...

Page 18: ...th rear suiting plate and fixings 6 6 4 Remove the front side panel countersunk screw and suiting plate NOTE The DLS system Patent No GB 2540131 is designed to give a quick and easy suiting solution I...

Page 19: ...rt through the front fixing holes of both units 6 6 7 B Left hand unit Slide the penny and lock washer on to the screw and secure using the M5 nut 6 6 8 C Remove the front bolts from feet insert base...

Page 20: ...NSURE THAT IT CANNOT BE INADVERTENTLY SWITCHED ON 7 1 CONTROL PANEL 7 1 1 Remove control panel and controls as shown 7 1 2 Control switch Identify wires that relate to switch and LED attached to the g...

Page 21: ...ity driven with the Green cable negative and the purple cable positive The Green cable connects to the spade above LED body flat side 7 2 OVEN DOOR REMOVAL THE HINGE SPRING SHOULD BE UNDER TENSION AND...

Page 22: ...sh an 4mm pin into the hole on each hinge 7 2 3 Holding the door with both hands half way down each side rotate and lift up until the hinge hits the top of the hinge aperture 7 2 4 Rotate hinge out of...

Page 23: ...23 7 3 ACCESSING THE GENERATOR AND ELECTRICS 7 3 1 Remove filter 7 3 2 Remove front panel...

Page 24: ...3 4 Pull generator and electrics out as shown A Contactor for safety circuit F Cooling fan B Contactor for top element G Safety thermostat C Contactor for bottom element H Induction generator D Relay...

Page 25: ...25 7 3 5 Remove generator canopy screws both sides as shown 7 3 6 Disconnect generator wires 7 3 7 Loosen top screws and remove lower screws both sides to remove generator...

Page 26: ...NG COIL ASSEMBLY 7 4 1 Disconnect the wires to the coil 7 4 2 Remove the fixings holding the coil carrier to the hob 7 4 3 Remove the four fixings holding the coil to the carrier take care not to lose...

Page 27: ...Y FITTED WITH A SINGLE LAYERED SPACER AS INDICATED DO NOT USE THE UNIT IF THE CERAMIC TOP IS CHIPPED CRACKED OR BROKEN THE PANEL NEEDS TO BE REPLACED THE INDUCTION GENERATOR UNIT IS HEAVY AND IT MAY B...

Page 28: ...7 5 OVEN TOP ELEMENT REMOVAL i91104 i91105 7 5 1 Inside oven chamber unscrew element fixing clips and loosen two screws at rear of element 7 5 2 Disconnect from wiring and remove top element from ove...

Page 29: ...29 7 6 OVEN BOTTOM ELEMENT REMOVAL i91104 i91105 7 6 1 Remove screws from element fixing plate as required 7 6 2 Disconnect wires and remove element from oven...

Page 30: ...30 7 7 OVEN ELEMENT AND FAN REMOVAL i91104C i91105C 7 7 1 Remove baffle panel 7 7 2 Remove screws from Element fixing plate as required 7 7 3 Disconnect wires and remove element from oven...

Page 31: ...31 7 7 4 To remove fan unscrew recess panel from oven wrap as shown 7 7 5 Loosen nut on fan front and unscrew fixings on fan back plate to remove...

Page 32: ...nsuitable pan material Use suitable pan Reset appliance Switch appliance OFF for 10 seconds then ON Defective coil Check all electrical connections to the inductor coil Replace defective Coil 02 No In...

Page 33: ...ections to the controls Generator Replace defective Controls Assembly 06 Generators Internal Temperature Too High Reset Appliance Switch Appliance OFF for 10 Seconds then On See Fault 3 See Fault 3 07...

Page 34: ...3 Mains Connection Error Reset Appliance Switch Appliance OFF for 10 Seconds then On Mains voltage too high or too low See Fault 8 14 Mains Connection Error Reset Appliance Switch Appliance OFF for 10...

Page 35: ...35 9 0 CIRCUIT DIAGRAM i91104 5 Circuit Diagram...

Page 36: ...36 i91104 5C Circuit Diagram...

Page 37: ...37 10 0 WIRING DIAGRAM i91104 5 Wiring diagram...

Page 38: ...38 i91104 5 Wiring diagram...

Page 39: ...39 i91104 5 i91104 5C Coil Wiring Diagram...

Page 40: ...40 i91104 5C Wire Diagram...

Page 41: ...41 i91104 5C Wire Diagram...

Page 42: ...zone control switch 734250016 Power neon red 730962010 Heat demand neon amber 730962040 Safety thermostat 733940002 Hot zone control knob 733920000 Hot zone LED 734250006 MCB 40A 3P TYPE D 734250009...

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