Falcon HT2 Installation And Servicing Instructions Download Page 5

3.5 TEMPERATURE CONTROLLER

3.5.1 Fault Finding

There is no setting temperature adjustment available to

the user. Controller has been pre-programmed at factory

for a thermostat setting of 85°C. When switching power

ON to appliance, controller display will be going through

an initialisation process lasting a couple of seconds

before settling into its operating mode. 

Under normal operation ambient chamber temperature at

controller probe location will be displayed. Once fully

pre-heated, chamber temperature will cycle around this

value as elements are switched ON/OFF to maintain set

temperature. 

“Out1”

will illuminate green when elements

are energised.

Empty chamber cycle normally remains within 10° of this

setting. Refer to User Instructions for further performance

comments.

If 

‘PR 1’

is flashing on display the probe or its electrical

connections are defective. Check integrity of probe wire

connections to controller before considering replacement.

Wire connections can either be accessed by removing

top panel as Section 3.1.1 or control panel as

Section 3.1.2.

Power ON neon going OFF for longer periods in

combination with wide temperature swings signifies

the thermal limiter is activated. Check thermostat setting

and whether controller is shorted out of circuit before

considering replacement.

To check pre-programmed thermostat setting, remove

outer control cover by undoing tamperproof screws.

Press controller 

‘set’

button to check that pre-set

temperature is correct. Press 

‘set’

again to return to

operational mode with display of ambient chamber

temperature. Replace outer control cover with

tamperproof screws provided.

3.5.2 To Replace Controller

Remove control panel as Section 3.1.2.

To remove controller, disconnect wires. Depress

locking tabs of mounting bracket at side of controller and

slide off to rear. Withdraw controller forward through

panel.

Re-fit in reverse order. Ensure mounting bracket locking

tabs are engaged. Refer to circuit diagram for correct

re-wiring.

3.5.3 To Replace Probe

Remove top panel as Section 3.1.1. Disconnect probe

connections at rear of controller. At probe end, carefully

lift away thermal insulation and undo chamber seal.

Probe sensor is fitted within the chamber compartment

roof divider channel. From inside chamber, undo probe

and guard fixings to feed out through roof aperture.

Re-fit in reverse order. Ensure roof probe is correctly

located. Re-seal at roof aperture and fully restored

thermal insulation on top of chamber before re-fitting top

panel. Check temperature controller operation.

3.6 THERMAL LIMITER

A self-resetting thermal limiter is fitted to the unit to

protect components from further damage should

controller operation fail while elements are energised.

To access device, remove top panel as Section 3.1.1.

Thermal limiter is attached to top of heating chamber.

To remove device, carefully lift thermal insulation in the

vicinity of limiter body.  Pull off wire terminal connections

and undo mechanical fixings.

Re-fit in reverse order, applying heat sink compound

between limiter and chamber surfaces. After accessing

component, ensure thermal insulation is fully restored

before re-fitting top panel.

3.7 ELEMENTS

Remove element access panel as Section 3.1.3.

Pull off element terminal connections. Undo element tray

fixings. Slide tray out. Elements may now be removed.

Refit in reverse order, ensuring both electrical and

mechanical connections are securely fixed.

3.8 DOOR CATCH MECHANISM

Refer to 

Figure 1

(Page 7)

To remove door stop spring mechanism, tee-bar must be

fully unscrewed. Depress door stop to bring tee-bar down

below mounting plate edge. Unscrew tee-bar. Door stop

mechanism can then be withdrawn and spring and

washer removed. When replacing, ensure washer is

located below the spring against base.

To remove foot pedal and mounting plate, first unscrew

tee-bar sufficiently to clear mounting plate. Undo fixings

on underside of base. Refit in reverse order.

Adjust tee-bar as required to ensure satisfactory door

operation. Door stop engages with roller attached to

bottom edge of door.

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