Falcon G9440 User, Installation And Servicing Instructions Download Page 26

Page: 26 / 26

10 SPARE PARTS

Main spare parts:



Gas valve



Pilot assembly



Thermocouple



Fat jug



Drip tray



Drip tray deflector



Control knob



Spark igniter

When ordering spares, quote the following:

Model Number

Serial number

Gas Type

This information is found on data plate on front panel. (See section 1.0)

Visit our website for further spares information.

11 SERVICE INFORMATION

It is recommended to have a maintenance contract with a local service provider.

SERVICELINE CONTACT:

(UK only)

Phone: +441438 363 000

Warranty Policy Shortlist

For our warranty policy please go to

www.falconfoodservice.com

Summary of Contents for G9440

Page 1: ...r installation and servicing instructions GAS CHARGRILL G9440 G9460 G9490 G94120 Read these instructions before use T100873 DATE PURCHASED MODEL NUMBER SERIAL NUMBER DEALER SERVICE PROVIDER REV 4 Publ...

Page 2: ...iance and any replacement parts in a safe manner via a licensed waste handler Appliances are designed to be dismantled easily and recycling of all material is encouraged whenever practicable Dear Cust...

Page 3: ...3 SYMBOLS SPANNER SCREWDRIVER COOKING OIL GREASE SPARK IGNITION FLAME WARNING VIEWPORT ALLEN KEY IGNITER...

Page 4: ...d persons The installer must instruct the responsible person s of the correct operation and maintenance of the appliance Only competent persons are allowed to service or convert the appliance to anoth...

Page 5: ...N LOCATIONS 12 6 0 INSTALLATION 13 6 1 SITING CLEARANCES 13 6 2 VENTILATION 13 6 3 GAS SUPPLY CONNECTION 14 6 4 ASSEMBLY 15 6 5 COMMISSIONING 15 6 6 SUITING 16 7 CONVERSION 18 7 4 GAS CONVERSION CHECK...

Page 6: ...elevant EU directives for the heat inputs gas pressures and voltages stated on the data plate A Serial No B Model No C Flue Type D Gas Category E Gas Pressure F Gas Type G Gas Rate H Total Heat Input...

Page 7: ...PONENT PARTS A Scraper B Lifting Tool C Brander Bar D Burner Baffle E Splashguard F Burner G Control Knob H Spark Igniter I Drip Tray J Deflector K Fat Jug Not required in G9440 2 2 CONTROLS A Spark I...

Page 8: ...nd out See section 3 2 3 2 Position burner baffles and brander bars correctly A High position B Low position C Burner Baffle D Baffle support E Lightly oil bars 2 3 3 Fill about a 1 3 of the drip tray...

Page 9: ...ars 3 3 Scrape off burnt on food 3 4 Remove other debris using a cloth 3 5 Dry and brush with vegetable oil 3 6 Remove splashguard burner baffles and fat jug and clean 3 7 Wipe burners with a damp clo...

Page 10: ...5 Amal 300 Amal 300 G94120 2 5 Amal 310 Amal 310 Pilot Injectors 31 2 25 25 Supply Pressure mbar 20 29 50 37 Operating Pressure mbar 15 29 37 HEAT INPUTS kW G20 G30 G31 Full Low Full Low Full Low G94...

Page 11: ...11...

Page 12: ...12 5 0 DIMENSIONS CONNECTION LOCATIONS A GAS INLET...

Page 13: ...IONS 6 2 VENTILATION This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which they are...

Page 14: ...mply with national requirements These must be periodically examined and replaced as necessary If a retention chain is required then attach this to the fixing shown below 6 3 3 Supplied governor must b...

Page 15: ...e 8 6 for governor adjustment 6 5 3 Light all pilots and ensure all stay lit 6 5 4 Turn on main burners Ensure correct cross lighting occurs 6 5 5 Check for flame stability 6 5 6 Operate taps between...

Page 16: ...e hob rear infill and replace with rear suiting plate and fixings 6 6 4 Remove the front side panel countersunk screw and suiting plate NOTE The DLS system is designed to give a quick and easy suiting...

Page 17: ...through the front fixing holes of both units 6 6 8 B Left hand unit Slide the penny and lock washer on to the screw and secure using the M5 nut 6 6 9 C Remove the front bolts from feet insert base ti...

Page 18: ...by turning screw fully clockwise To convert back to Ng ensure screw is turned fully clockwise and then turn screw two complete turns anti clockwise see 8 5 As a reference the flame on turndown should...

Page 19: ...19 8 SERVICING 8 1 BURNERS 8 1 1 Remove burners as shown 8 1 2 Clean burners see section 3 8 1 3 Clean ports...

Page 20: ...20 8 1 4 For conversion adjust aeration shroud as shown...

Page 21: ...ner ensure locating lugs locate in the rear support bar correctly 8 2 INJECTORS 8 2 1 Remove injector as shown 8 2 2 Clean injector 8 2 3 Check washers are clean and serviceable 8 2 4 After replacemen...

Page 22: ...22 8 3 CONTROL PANEL 8 3 1 Remove as shown 8 4 PILOT ASSEMBLY 8 4 1 Remove pilot components as shown A Thermocouple B Pilot gas pipe C Spark electrode D Pilot bracket...

Page 23: ...23 8 5 GAS VALVE 8 5 1 Remove gas valve as shown A Thermocouple B Pilot gas pipe C Main gas pipe D Valve clamp E Bypass screw 8 5 2 Service valve as shown...

Page 24: ...VERNOR 8 6 1 This applies to G20 and G30 50mb models only 1 Gas in 2 Gas out 3 Direction of flow GOVERNOR SUPPLIED IS MAINTENANCE FREE ENSURE THE BLUE DUST CAP COVERING THE VENT IS FITTED AND IN GOOD...

Page 25: ...t Gas pressure too low Check pressure adjust as necessary Injector s blocked or damaged Clear nozzle s or replace Burner ports blocked Clear ports or replace Gas tap s seized or blocked Clear or repla...

Page 26: ...mber Serial number Gas Type This information is found on data plate on front panel See section 1 0 Visit our website for further spares information 11 SERVICE INFORMATION It is recommended to have a m...

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