Falcon G3203 Installation And Servicing Instruction Download Page 5

1.7.1 IGNITION BURNER HEAT INPUT- 

 

Model

 

Natural 

(I

H)

 

Propane 

(I

3

P)

 

kW (net)

 

Btu/hr 
(gross)

 

kW (net)

 

Btu/hr 
(gross)

 

G3203, 
G3206. 

0.3 

1126 

0.31 

1164 

0.3 

1126 

0.31 

1164 

 

 

1.8 INJECTOR SIZE-

 

1.8.1Natural 

(I

H)

 

 

Model

 

Pilot Burner

 

Main Burner

 

G3203 Pasta boiler

 

NG No. 51

 

2 x Ø2.38mm

 

G3206 Pasta boiler

 

NG No. 51

 

2 x Ø3.2mm

 

 

1.8.2 Propane (I

3

P) 

 

Model 

Pilot Burner 

Main Burner 

G3203 Pasta boiler 

LP No 35 

2 xØ1.57mm 

G3206 Pasta boiler 

LP No 35  

2 xØ2.15mm 

 

 

1.8.3 Cross-Lighting Burners

 

 

Natural 

(I

H)

 

Propane 

(I

3

P)

 

NG No.N26 

 

LP No 16. 

 

 
 
 

1.9 GAS PRESSURE ADJUSTMENT

 

1.9.1 Supply Pressures

 

A pressure test point is fitted on the burner manifold and  the operating pressure is shown in the tables 

below.

 

An adjustable governor is included in the multifunctional  control on Natural Gas models. 

(Refer to Sections 

2.6.1 setting the gas pressure and 3.7multifunctional control) 

Supply Pressure

 

 

Gas type

 

mbar

 

inches w.g

 

Natural Gas 

(I

H)

 

20

 

8

 

Propane Gas 

(I

3

P)

 

37

 

14.8

 

1.9.2 All Models  Burner Pressure

 

Gas type

 

mbar

 

inches w.g

 

Natural Gas 

(I

H)

 

15

 

6

 

Propane Gas 

(I

3

P)

 

34.5

 

13.8

 

 

1.10 BURNER ADJUSTMENTS

 

1.10.1 Pilot

 

An  adjustment  screw  is  located  on  the  multifunctional  control  to  regulate  pilot  flame.  Adjust  pilot 

screw  to  provide a  flame approximately  ¾"  long,  projecting  from each pilot burner channel. A flame larger 

than this will roar  excessively.

 

Main Burner

 

The burners have fixed aeration inlet and injector orifices.  NO ADJUSTMENT IS AVAILABLE.

 

Summary of Contents for G3203

Page 1: ...d be left with the Engineer in Charge for reference during servicing Further to this the Users Instructions should be handed over to the User having had a demonstration of the operation and cleaning of the appliance IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE...

Page 2: ...ion systems Gas water and electrical supply external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where an engineer finds no fault with a product that has been reported faulty Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unblocking of fryer filter systems...

Page 3: ...1 The retaining chain has a quick release eyelet Secure to fixing point and secure bracket to floor after alignment with anti tipping device attached to the boiler Adjust to slide below floor bracket Figure 1 Anti tipping Bracket Important If appliance is to be installed in suite formation with other matching units the instructions for all models must be consulted to determine the necessary cleara...

Page 4: ...t be smaller than gas inlet connection G3203 Rp BSP G3206 Rp BSP If flexible tube is used the gas supply tubing or hose shall comply with national requirements in force The hose shall not exceed 1 5m length These will be periodically examined and replaced as necessary An isolating cock must be located close to the unit to allow shutdown during an emergency or servicing The installation should be c...

Page 5: ...er manifold and the operating pressure is shown in the tables below An adjustable governor is included in the multifunctional control on Natural Gas models Refer to Sections 2 6 1 setting the gas pressure and 3 7multifunctional control Supply Pressure Gas type mbar inches w g Natural Gas I2 H 20 8 Propane Gas I3P 37 14 8 1 9 2 All Models Burner Pressure Gas type mbar inches w g Natural Gas I2 H 15...

Page 6: ...operation ensure that all packing material has been removed from unit 2 6 1 Setting The Gas Pressure It is necessary to check gas pressure during commissioning A suitable pressure gauge must be connected to test point on supply manifold a Ensure pan is filled with water b Turn on main gas valve at supply c Light burners as detailed in User Instructions The supply pipes may contain air therefore it...

Page 7: ...ner Assembly Turn off main gas supply to unit Remove fixings that secure pilot and cross lighter assemblies to main burner and drop assemblies slightly Disconnect compression joint above manifold Remove fixings that retain burner assembly front cross strap to side runners Pull burner assembly forward approx 25mm and drop it slightly to clear front cross strap While supporting weight of assembly pu...

Page 8: ...r to level mark Warning Filling an overheated pan with water is dangerous and may cause damage to pan structure In the event of failure with full pan replace safety stat 3 6 1 Removal of Operating Thermostat Isolate main gas supply and drain cooled water from pan Remove control knob from user thermostat and undo fixings alongside user thermostat spindle Undo control panel fixings Follow thermostat...

Page 9: ... is sufficient SIT Nova Multifunctional Control MFC Pilot adjustment screw TH TP TH TP Burner pressure adjustment screw 3 8 GOVERNOR A governor is built in to the multifunctional control Refer to Sections 1 9 and 3 7 3 9 DOUBLE CHECK VALVE A double check valve is fitted at water inlet This component is maintenance free If a replacement is required ensure flow direction arrow points in the directio...

Page 10: ...ation can be found on the data plate attached to base panel The following parts may require replacing during the life of this appliance Safety thermostat Spark igniter Spark ignition electrode Operating thermostat Multifunctional control MFC Thermocouple c w interrupter Thermopile Pilot assembly ...

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