Falcon G3203 Installation And Servicing Instruction Download Page 4

For multiple installations the requirements for individual appliances should be added together. Installation 
should be made in accordance with local and/or national regulations applying at the time. A qualified 
competent installer MUST BE employed. 
The appliance flue discharges vertically through the grille at the top of the unit. There must be no direct 
connection of the flue to any mechanical extraction system or the outside air. Siting the unit under a 
ventilated canopy is the ideal arrangement. Remember, dirty extraction filters and drip trays may become 
a fire hazard due to drip-down on to equipment below. Regular cleaning of extraction filters and drip trays 
must be carried out.  

 

 

1.4 GAS SUPPLY

 

The incoming service must be of sufficient size to supply  full rate gas without excessive pressure drop. A gas 

meter  is  connected  to  the  service  pipe   by   Gas   Supplier.  Any existing meter should be checked by the 

supplier to  ensure  that  it  is  of  adequate  capacity  to  pass  required  rate  of  gas  for  the  unit,  in  addition 

to  any  other  gas  equipment that has been installed.

 

The  multifunctional  control  has  an  in-built  governor  therefore an external device does not require to be 

fitted.

 

Installation  pipework  should  be  fitted  in  accordance  with  IGE/UP/2.  This  should  not  be  smaller  than 

gas  inlet  connection.

 

 

G3203 

- Rp½ 

(½" BSP)              

G3206 

- Rp¾ 

(¾" BSP)

 

If flexible tube is used, the gas supply tubing or hose shall  comply with national requirements in force. The 

hose shall not exceed 1.5m length. These will be  periodically examined and replaced as necessary.

 

An  isolating  cock  must  be  located  close  to  the  unit  to  allow  shutdown  during  an  emergency  or 

servicing.  The installation should be checked for gas tightness and  purged as specified in IGE/UP/1.

 

 

1.5 ELECTRICAL SUPPLY

 

Not applicable to these units.

 

 

 

1.6 WATER SUPPLY

 

The appliance is intended for connection to a cold water 

(potable water) 

supply.

 

The unit must be 

connected in accordance with R160 and that An `Approved` double check valve or some other no less 
effective device providing backflow prevention to at least fluid category three shall be fitted at the 
point of connection(s) between the water supply and the fitting or appliance.

 

Supply pressure must  be within 2.5 - 7.5 bar.

 

The  appliance  must  be  installed  in  accordance  with  EN1717 and national water regulations in force.

 

A  stop  cock  must  be  fitted  in  an  easily  accessible  position on the supply to enable shut off if required 

during  unit  servicing. The  pan  is  designed  to  be  drained  manually into a bucket or equivalent.

 

 

1.7 

Total  Heat  Inputs 

– 

 

 

 

Main 

Model

 

kW (net)

 

Btu/hr (gross)

 

G3203 Pasta boiler      
Nat (I

H)

  

 

17.7

 

66,500

 

G3206 Pasta boiler      
Nat (I

H)

  

 

32.5

 

122,000

 

G3203 Pasta boiler      
Propane  (I

3

P)

  

 

17.7 

66,500 

G3206 Pasta boiler      
Propane (I

3

P)

  

 

33.2 

125,000 

 
 

 
 
 

Summary of Contents for G3203

Page 1: ...d be left with the Engineer in Charge for reference during servicing Further to this the Users Instructions should be handed over to the User having had a demonstration of the operation and cleaning of the appliance IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE...

Page 2: ...ion systems Gas water and electrical supply external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where an engineer finds no fault with a product that has been reported faulty Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unblocking of fryer filter systems...

Page 3: ...1 The retaining chain has a quick release eyelet Secure to fixing point and secure bracket to floor after alignment with anti tipping device attached to the boiler Adjust to slide below floor bracket Figure 1 Anti tipping Bracket Important If appliance is to be installed in suite formation with other matching units the instructions for all models must be consulted to determine the necessary cleara...

Page 4: ...t be smaller than gas inlet connection G3203 Rp BSP G3206 Rp BSP If flexible tube is used the gas supply tubing or hose shall comply with national requirements in force The hose shall not exceed 1 5m length These will be periodically examined and replaced as necessary An isolating cock must be located close to the unit to allow shutdown during an emergency or servicing The installation should be c...

Page 5: ...er manifold and the operating pressure is shown in the tables below An adjustable governor is included in the multifunctional control on Natural Gas models Refer to Sections 2 6 1 setting the gas pressure and 3 7multifunctional control Supply Pressure Gas type mbar inches w g Natural Gas I2 H 20 8 Propane Gas I3P 37 14 8 1 9 2 All Models Burner Pressure Gas type mbar inches w g Natural Gas I2 H 15...

Page 6: ...operation ensure that all packing material has been removed from unit 2 6 1 Setting The Gas Pressure It is necessary to check gas pressure during commissioning A suitable pressure gauge must be connected to test point on supply manifold a Ensure pan is filled with water b Turn on main gas valve at supply c Light burners as detailed in User Instructions The supply pipes may contain air therefore it...

Page 7: ...ner Assembly Turn off main gas supply to unit Remove fixings that secure pilot and cross lighter assemblies to main burner and drop assemblies slightly Disconnect compression joint above manifold Remove fixings that retain burner assembly front cross strap to side runners Pull burner assembly forward approx 25mm and drop it slightly to clear front cross strap While supporting weight of assembly pu...

Page 8: ...r to level mark Warning Filling an overheated pan with water is dangerous and may cause damage to pan structure In the event of failure with full pan replace safety stat 3 6 1 Removal of Operating Thermostat Isolate main gas supply and drain cooled water from pan Remove control knob from user thermostat and undo fixings alongside user thermostat spindle Undo control panel fixings Follow thermostat...

Page 9: ... is sufficient SIT Nova Multifunctional Control MFC Pilot adjustment screw TH TP TH TP Burner pressure adjustment screw 3 8 GOVERNOR A governor is built in to the multifunctional control Refer to Sections 1 9 and 3 7 3 9 DOUBLE CHECK VALVE A double check valve is fitted at water inlet This component is maintenance free If a replacement is required ensure flow direction arrow points in the directio...

Page 10: ...ation can be found on the data plate attached to base panel The following parts may require replacing during the life of this appliance Safety thermostat Spark igniter Spark ignition electrode Operating thermostat Multifunctional control MFC Thermocouple c w interrupter Thermopile Pilot assembly ...

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