Falcon G3203 Installation And Servicing Instruction Download Page 1

G3203 & G3206 Pasta Boilers

 

INSTALLATION and 
SERVICING INSTRUCTIONS

 

 
 
 
 

 

This appliance must be installed and serviced by a Qualified competent person as stipulated 
by the  Gas Safety (Installation & Use) Regulations.

 

 

IMPORTANT

 

The installer must ensure that the installation of the appliance is in conformity with these instructions 
and National Regulations in force at the time of installation. Particular attention MUST be paid to:

 

 

Gas Safety (Installation & Use) Regulations 
Health And Safety At Work etc. Act

 

Local and National Building Regulations 
Fire Precautions Act

 

Detailed recommendations are contained in 
Institute of Gas Engineers published documents: 
IGE/UP1, IGE/UP/2

 

BS6173 and BS5440

 

 

The appliance has been CE-marked on the basis of compliance with the Gas Appliance Directive for 
the Countries, Gas Types and Pressures as stated on the data plate.

 

 

 

WARNING

TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, 

MUST BE EARTHED.

 

On  completion  of  the  installation,  these  instructions  should  be  left  with  the  Engineer-in-Charge  for 
reference during servicing. Further to this, the Users Instructions should be handed over to the User, 
having had a demonstration of the operation and cleaning of the appliance.

 

 

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING 
AND  COMMISSIONING  THIS  APPLIANCE.  FAILURE  TO  COMPLY  WITH  THE  SPECIFIED 
PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.

 

 

PREVENTATIVE MAINTENANCE CONTRACT

 

In order to obtain maximum performance from this unit,  we would recommend that a maintenance 
contract be arranged with 

SERVICELINE

. Visits may then be made at agreed intervals to carry out 

adjustments and repairs. A quotation will be given upon request to the contact numbers below.

 

 

WEEE Directive Registration No. WEE/DC0059TT/PRO  

At end of unit life, dispose of appliance and any replacement 
parts in a safe manner, via a licenced waste handler.

 

Units are designed to be dismantled easily and recycling of all 
material is encouraged whenever practicable.

 

 
 
 

 

Falcon Foodservice Equipment

 

HEAD OFFICE AND WORKS

 

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.

 

SERVICELINE CONTACT

 

Phone: 01438 363 000 

Fax: 01438 369 900

 

T100786 Ref.4

Summary of Contents for G3203

Page 1: ...d be left with the Engineer in Charge for reference during servicing Further to this the Users Instructions should be handed over to the User having had a demonstration of the operation and cleaning of the appliance IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE...

Page 2: ...ion systems Gas water and electrical supply external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where an engineer finds no fault with a product that has been reported faulty Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unblocking of fryer filter systems...

Page 3: ...1 The retaining chain has a quick release eyelet Secure to fixing point and secure bracket to floor after alignment with anti tipping device attached to the boiler Adjust to slide below floor bracket Figure 1 Anti tipping Bracket Important If appliance is to be installed in suite formation with other matching units the instructions for all models must be consulted to determine the necessary cleara...

Page 4: ...t be smaller than gas inlet connection G3203 Rp BSP G3206 Rp BSP If flexible tube is used the gas supply tubing or hose shall comply with national requirements in force The hose shall not exceed 1 5m length These will be periodically examined and replaced as necessary An isolating cock must be located close to the unit to allow shutdown during an emergency or servicing The installation should be c...

Page 5: ...er manifold and the operating pressure is shown in the tables below An adjustable governor is included in the multifunctional control on Natural Gas models Refer to Sections 2 6 1 setting the gas pressure and 3 7multifunctional control Supply Pressure Gas type mbar inches w g Natural Gas I2 H 20 8 Propane Gas I3P 37 14 8 1 9 2 All Models Burner Pressure Gas type mbar inches w g Natural Gas I2 H 15...

Page 6: ...operation ensure that all packing material has been removed from unit 2 6 1 Setting The Gas Pressure It is necessary to check gas pressure during commissioning A suitable pressure gauge must be connected to test point on supply manifold a Ensure pan is filled with water b Turn on main gas valve at supply c Light burners as detailed in User Instructions The supply pipes may contain air therefore it...

Page 7: ...ner Assembly Turn off main gas supply to unit Remove fixings that secure pilot and cross lighter assemblies to main burner and drop assemblies slightly Disconnect compression joint above manifold Remove fixings that retain burner assembly front cross strap to side runners Pull burner assembly forward approx 25mm and drop it slightly to clear front cross strap While supporting weight of assembly pu...

Page 8: ...r to level mark Warning Filling an overheated pan with water is dangerous and may cause damage to pan structure In the event of failure with full pan replace safety stat 3 6 1 Removal of Operating Thermostat Isolate main gas supply and drain cooled water from pan Remove control knob from user thermostat and undo fixings alongside user thermostat spindle Undo control panel fixings Follow thermostat...

Page 9: ... is sufficient SIT Nova Multifunctional Control MFC Pilot adjustment screw TH TP TH TP Burner pressure adjustment screw 3 8 GOVERNOR A governor is built in to the multifunctional control Refer to Sections 1 9 and 3 7 3 9 DOUBLE CHECK VALVE A double check valve is fitted at water inlet This component is maintenance free If a replacement is required ensure flow direction arrow points in the directio...

Page 10: ...ation can be found on the data plate attached to base panel The following parts may require replacing during the life of this appliance Safety thermostat Spark igniter Spark ignition electrode Operating thermostat Multifunctional control MFC Thermocouple c w interrupter Thermopile Pilot assembly ...

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